Page 1 This manual deals with the operation and care of your Volvo. Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe driving in your Volvo, an automobile designed with your safety and comfort in mind. To help ensure your satisfaction with this vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions and maintenance requirements/recommendations in this manual.
Page 2: Table Of Contents
All information, illustrations and specifications contained in this manual are based on the latest product information available at the time of publication. Volvo reserves the right to make model changes at any time, or to change specifications or design, without notice and without incurring obligation.
Page 3: Volvo
1996 Volvo 960 Instruments, switches and controls Instruments, switches and controls pg. 1:1 Instruments, switches and controls IMPORTANT! Your car is equipped with a Shiftlock-Keylock system. SHIFTLOCK: When your car is parked, the gear selector is locked in the (P)ark position. To release the selector from this position, turn the ignition key to position II (or start the engine), depress the brake pedal, press the button on the front side of the gear selector and move the selector from (P)ark.
Page 4 1996 Volvo 960 Some of the items below are available on certain models only. 1:11 Hood-release handle Air vent Turn signals, high/low beams, Headlights, parking lights 1:10 cruise control Front/rear fog lamps Adjustable steering wheel Central lock switch 1:1-1:5 SRS (air bag)/Horn...
Page 5 1996 Volvo 960 The total fuel tank capacity is approx. 21.1 US gals (80 liters). The "usable" capacity is 20.3 US gallons (77 liters). When the warning light comes on, there are approximately 1.6 US gals. (6 liters) of fuel remaining in the tank. See "Refueling" for further information.
Page 6 1996 Volvo 960 1 Turn signal, left 2 Turn signal , right 3 Malfunction indicator lamp 4 Direction indicator, trailer 5 Service reminder indicator 6 Low washer fluid level 7 Rear fog lamp 8 Bulb failure 9 Generator not charging...
Page 7 Canadian models are equipped with this warning light: WARNING! If the level is below the MIN mark in either section of the reservoir: DO NOT DRIVE. Tow the car to a Volvo retailer and have the brake system checked and any leakage repaired.
Page 8 If the light comes on while driving, the coolant level is low. The coolant level in the expansion tank should be checked immediately and topped off if necessary. The cooling system should be inspected by an authorized Volvo retailer. Turn signal indicators-trailer (certain models) When towing a trailer, this light will flash simultaneously with the turn signals on the trailer.
Page 9 1996 Volvo 960 pg. 1:6 Lighting, Turn signals Headlights and parking lights All lights off * Parking lights on ** Headlights and parking lights are on if starting (ignition) switch is in position I or II. If the headlight switch is in position all lights will go out when starting switch is switched off.
Page 10 1996 Volvo 960 Turn signals 1 Lane change position : In maneuvers such as lane changing, the driver can flash the turn signals by moving the turn signal lever to the first stop and holding it there. The lever will return to the neutral position when released.
Page 11 1996 Volvo 960 Wipers/washers 1 Intermittent wiper. With switch in this position, the wipers will sweep approximately every seventh second. 2 "Single sweep" position. Switch returns automatically when released 3 Wipers, low speed. 4 Wipers, high speed 5 Windshield wiper/washer, headlight wiper/washer (certain models) The wiper will make 2-3 complete sweeps across the windshield and headlights after lever is released.
Page 12 1996 Volvo 960 0 Locked position: remove the key to lock the steering wheel. WARNING: Never turn the key to position 0 while driving or when the car is being towed. I Intermediate position: Certain accessories/radio, etc. on, daytime running lights off.
Page 13 1996 Volvo 960 2 Front and rear foglights ON. When both front and rear foglights are turned on both indicators will light. The rear foglight is considerably brighter than the normal tail light and should be used only when the atmospheric conditions, such as fog, rain, snow, smoke or dust reduce the daytime or nighttime visibility of other vehicles to less than 500 ft (150 meters).
Page 14 1996 Volvo 960 pg. 1:9 Sun roof, Hazard warning flasher, Tailgate wiper/washer, heated rear window Tailgate window wiper/washer (wagon) The tailgate window wiper/washer is operated by a switch at the end of the wiper level. 1. The wiper operates continuously.
Page 15 1996 Volvo 960 Heated rear window, heated side-door mirrors (certain models) Depress the switch to start heating of rear window and side mirrors. Both orange control lights in the switch will illuminate. A timer switches off the side mirror heating after approx. 6 minutes and the rear window demister after 12 minutes.
Page 16 1996 Volvo 960 in the memory and by momentarily setting the switch to RESUME position, that speed will be re- engaged. If the cruise control is already engaged, the cruising speed can be increased or decreased by depressing the SET button (A) towards either + or -. One short press on the button corresponds to a speed change of approx.
Page 17 1996 Volvo 960 pg. 1:11 Heating, ventilation and air conditioning ECC - Electronic Climate Control This is an automatic system that also permits manual operation. The in-car temperature is automatically monitored by two sensors located in the passenger compartment. One sensor is located on the top of the dashboard where it can sense sunlight. The second sensor is located on the courtesy light where it can sense the temperature in the center of the car.
Page 18 1996 Volvo 960 D Directing air flow vertically pg. 1:12 Heating, ventilation and air conditioning ECC - Electronic Climate Control panel Blower 0 = off 5 = max speed aut = blower speed automatically regulated Function selector Set desired function...
Page 19 1996 Volvo 960 air conditioning OFF* fault in system (see next page) * When the function selector is in the mode, the air conditioning system is ON and recirculation is OFF, regardless of button position. The light surrounding the "AC OFF" button will be OFF and the light surrounding the recirculation button will be OFF.
Page 20 Always keep the air intake grille at the base of the windshield free of snow. Volvo cares about the environment. The air conditioning system in your car contains a CFC-free refrigerant - R134a. This substance will not deplete the ozone layer. The system contains 2 lbs. (0.9 kg) R134a and uses Sanden SP-20 (type PAG) oil.
Page 21 If the light continues to flash more than 20 seconds, a more serious fault is indicated. While the system will again attempt to substitute a standard value, some reduction in system performance will become apparent. Contact your authorized Volvo retailer for service. Difficult weather conditions When driving in very humid conditions, heavy rain, sleet, etc., it may be better to use the manual rather...
Page 22 1996 Volvo 960 Air in the passenger compartment recirculates with this button depressed (will not function in defrost setting). The symbol lights up (orange light) when the button is depressed and the headlights or parking lights are on. The air conditioning system is ON when this button is depressed. The symbol lights up (blue light) when the button is depressed and the headlights or parking lights are on *.
Page 23 1996 Volvo 960 Maximum heating: Close the center panel vents. When the passenger compartment has become sufficiently warm, set the blower control to position 2 and adjust the temperature. Maximum cooling: Open the vents. The button should be depressed. Adjust the temperature with the temperature dial.
Page 24 Water under the vehicle in hot weather can be the result of condensation from the air conditioning system. Volvo cares about the environment. The air conditioning system in your car contains a CFC-free refrigerant - R134a. This substance will not deplete the ozone layer. The system contains 2 lbs. (0.9 kg) R134a and uses Sanden SP-20 (type PAG) oil.
Page 25 1996 Volvo 960 pg. 1:16 Heated front seats Heated front seats (certain models) The heated front seats can be switched on and off as required. When switched on, the system senses the ambient temperature and regulates the level of heat applied. When the optimum temperature is reached, the heating is switched off automatically.
Page 26 1996 Volvo 960 Electrically-operated windows The electrically operated windows are controlled by switches from the driver's armrest as shown in the above illustration. The starting (ignition) switches must be ON (position II) for the electrically operated windows to function. The window is lowered if the rear part of the switch is pressed and raised if the front part of the switch is pressed.
Page 27 1996 Volvo 960 Cut-out switch for rear-door windows If the car is equipped with rear door power windows, this function can be disabled by a switch located on the driver's armrest. This switch is positioned 90° in relation to the other switches.
Page 28 1996 Volvo 960 Parking brake (hand brake) The lever is situated between the front seats. The brake is applied to the rear wheels. WARNING! Always use the parking brake (hand brake) when parking. On hills, also turn the front wheels toward the curb.
Page 29 1996 Volvo 960 Cigarette lighter/accessory outlet To operate, depress the knob fully. When the knob automatically releases, the cigarette lighter is ready for use. The starting (ignition) switch must be switched on (to position I or II) for the cigarette lighter to function.
Page 30 1996 Volvo 960 Contents Top of Page file:///K|/ownersdocs/1996/1996_960/96960_116.htm (6 of 6)12/30/2006 10:12:33 AM...
Page 31 1996 Volvo 960 pg. 1:19 Audio system SC-710 (certain models), general description The following pages describe the use of your SC-710 Cassette Radio and CD remote control 1. On/off (push) 2. Antitheft LED Volume (turn) Balance (pull and turn) 4. CD mode selector 5.
Page 32 1996 Volvo 960 CD - Next track UP Manual tuning up/down CD - Music search DOWN CD - Music search UP Rewind/Forward Tape direction selector PROG 15. Display 16. Cassette slot 17. CD-Random play 18. Cassette Eject 19. Dolby B button CD = Applicable only when in CD mode and connected to a CD changer pg.
Page 33 1996 Volvo 960 Anti-theft code The radio features anti-theft circuitry. If the set is removed from the vehicle or if the battery power is disconnected, a special code must be entered to enable operation of the set. Refer to the radio code card supplied with your vehicle or ask your retailer for the correct code .
Page 34 1996 Volvo 960 pg. 1:21 Radio SC-710 A - On/off switch Push the button to switch on the radio. B - Volume control Turn the button clockwise to increase the volume. The volume control is electronic and has no end stop.
Page 35 1996 Volvo 960 The radio can be used in most parts of the world by changing the frequency selection intervals as follows: Depress and hold preset button 5 and turn the radio ON. "USA" will flash on the display. Each time button 5 is pressed, the frequency selection will change from "USA"...
Page 36 1996 Volvo 960 Press the SEEK button to seek for higher frequencies. The radio seeks the next audible station and stops there. If you wish to continue the seek tuning, press the SEEK button again. B - Preset programming 1. Tune to the desired frequency.
Page 37 1996 Volvo 960 This function automatically seeks and stores up to 8 strong AM or FM stations. This is especially useful when travelling in areas where radio stations are unfamiliar. 1. Depress and hold the "auto-seek" button for at least 1 second. Auto is indicated in the display A number of strong stations (max.
Page 38 1996 Volvo 960 A - Fader control Adjust front/rear speaker balance by sliding the control up or down. Up to direct more sound to the front speakers, down to direct more sound to the rear speakers. The "detent" indicates "equalized" front/rear balance position.
Page 39 1996 Volvo 960 pg. 1:25 Cassette deck A - Cassette slot The cassette is inserted with the open side to the right (side 1 or A of the cassette upwards). When the cassette is inserted, the radio is disengaged and the cassette will start to play automatically. "TAPE "...
Page 40 1996 Volvo 960 D - Dolby B button Press this button when you use tapes recorded with the Dolby B noise reduction system. The Dolby Symbol will be indicated in the display. pg. 1:26 Cassette deck A - Cassette eject If the button is pressed the tape will stop and the cassette will be ejected.
Page 41 * The functions pertaining to the CD-changer are only applicable if the unit has been connected to the Volvo CD-changer which is sold separately as an accessory, or on certain models, standard on the car. B - Disc number selector Depress one of the preset buttons (1-6) to select the disc number desired.
Page 42 1996 Volvo 960 track will be displayed. pg. 1:28 CD - Remote (certain models) A - Changing the selected track number Press CD (SEEK) button to select the next track. Press the CD (AUTO) button to select the previous track.
Page 43 1996 Volvo 960 A - Random choice Press "RND" to actuate the random mode. From a disc chosen at random, 4 tracks will be played (also chosen at random). A new disc will then be played in the same way. "RND" will be displayed when this function is engaged.
Page 44 1996 Volvo 960 pg. 1:30 Premium Sound system SC-811 (certain models) The following pages describe the use of your SC-811 Cassette Radio and CD remote control On/off (turn) Volume (turn) Pause/Mute (push) Balance (pull) 2. CD mode selector 3. Bass control 4.
Page 45 1996 Volvo 960 14. Display 15. Cassette slot 16. TP -Next song CD -Next track UP 17. TP -Fast forward CD -Music search UP 18. TP -Rewind CD -Music search DOWN 19. TP -Previous song REPEAT CD -Previous track DOWN 20.
Page 46 1996 Volvo 960 Anti-theft code The radio features anti-theft circuitry. If the set is removed from the vehicle or if the battery power is disconnected, a special code must be entered to enable operation of the set. Refer to the radio code card supplied with your vehicle or ask your retailer for the correct code .
Page 47 1996 Volvo 960 the unit must be turned on Make sure the headlights are turned off to help prevent battery drain. Enter the code again once this time has elapsed. pg. 1:32 Radio SC-811 A - On/off switch and volume control Turn the button clockwise to switch on and to increase the volume.
Page 48 1996 Volvo 960 C - Setting frequency selection The radio can be used in most parts of the world by changing the frequency selection intervals as follows: Depress and hold preset button 5 and turn the radio ON. "USA" will flash on the display. Each time button 5 is pressed, the frequency selection will change from "USA"...
Page 49 1996 Volvo 960 there. If you wish to continue the seek tuning, press the tuning knob again. B - Preset programming 1. Tune to the desired frequency. 2. Depress and hold a preset button. The audio will cut out. Keep the button depressed until the audio comes on again (approx.
Page 50 1996 Volvo 960 when traveling in areas where radio stations are unfamiliar. 1. Depress and hold the "auto-seek" button for at least 1 second. A number of strong stations (max. 8) on the chosen waveband are now automatically stored in the auto seek memory. If there are no audible stations, "no"...
Page 51 1996 Volvo 960 Adjust front/rear speaker balance by sliding the control up or down. (Up to direct more sound to the front speakers, down to direct more sound to the rear speakers). The "detent" indicates "equalized" front/rear balance position. B - Mute function Press the "volume"...
Page 52 1996 Volvo 960 pg. 1:36 Cassette deck A - Cassette slot The cassette is inserted with the open side to the right (side 1 or A of the cassette upwards). When the cassette is inserted, the radio is disengaged and the cassette will start to play automatically. "TAPE 1" or "TAPE 2"...
Page 53 1996 Volvo 960 D - Dolby B button Press this button when you use tapes recorded with the Dolby B noise reduction system. The Dolby Symbol will be indicated in the display. pg. 1:37 Cassette deck A - "nxt" (next selector) Press the "nxt"...
Page 54 1996 Volvo 960 If you press the "power-volume" knob the tape is stopped, the unit is silent and "PAUSE" is displayed. To restart the tape press the knob again. pg. 1:38 Cassette deck A - Cassette eject If the button is pressed the tape will stop and the cassette will be ejected. The radio will be automatically engaged.
Page 55 * The functions pertaining to the CD-changer are only applicable if the unit has been connected to the Volvo CD-changer which is sold separately as an accessory, or on certain models, standard on the car. file:///K|/ownersdocs/1996/1996_960/96960_136.htm (4 of 7)12/30/2006 10:12:39 AM...
Page 56 1996 Volvo 960 B - Disc number selector Depress one of the preset buttons (1-6) to select the disc number desired. The selected disc number and track number will be displayed. C - Music search Press the "rew" or "ff" button to search within a track. While the button is depressed the playing time for this track will be displayed.
Page 57 1996 Volvo 960 number will be displayed. C - Playing-time display When this button is pressed the playing time for the current track is displayed for 5 seconds. pg. 1:41 CD - Remote (certain models) A - Random choice Press "rev" to actuate the random mode. From a disc chosen at random, 4 tracks will be played (also chosen at random).
Page 58 1996 Volvo 960 C - To re-enter the Radio mode There are two ways to re-enter Radio mode: Push one of the waveband selector buttons Push the autostore button D - To re-enter Tape mode If a cassette is already inserted, the tape deck will re-engage if the "tape" button is pressed.
Page 59 1996 Volvo 960 pg. 1:42 Premium Sound System SC-815 (certain models) The following pages describe the use of your SC-815 Cassette radio and CD remote control 1. On/off (push) Volume (turn) Pause/Mute (push) Balance (pull) 3. CD mode selector/Active sound control (single) 4.
Page 60 1996 Volvo 960 11. CD-random play 12. Cassette eject 13. Not in use 14. Scan 15. Auto seek memory Seek tuning up/down TP -Next/Previous song CD -Next UP/Previous DOWN track Manual tuning TP -fast forward/Rewind CD -Music search UP/DOWN 18. CD eject (single) 19.
Page 61 1996 Volvo 960 Anti-theft code The radio features anti-theft circuitry. If the set is removed from the vehicle or if the battery power is disconnected, a special code must be entered to enable operation of the set. Refer to the radio code card supplied with your vehicle or ask your retailer for the correct code.
Page 62 1996 Volvo 960 Incorrect code If an incorrect code has been entered "EEEE" is displayed. Enter the correct code. After three unsuccessful coding attempts the set will lock and remain locked for two hours. "OFF" is displayed. During this waiting period:...
Page 63 1996 Volvo 960 Turn the button clockwise to increase the volume. The volume control is electronic and has no end stop. C - Waveband selector The desired waveband is set by pressing one of the waveband selector bands. The frequency and waveband is shown on the display.
Page 64 1996 Volvo 960 A - Seek tuning up/down Press the left side tune button to tune to lower frequencies and the right side to tune to higher frequencies. The radio seeks the next audible station and stops there. If you wish to continue the seek tuning, press the tune button again.
Page 65 1996 Volvo 960 A - Automatic programming (AUTO) This function automatically seeks and stores up to 8 strong AM or FM stations. This is especially useful when travelling in areas where radio stations are unfamiliar. 1. Depress and hold the "AUTO" button for at least 1 second . A number of strong stations (max. 8) on the chosen waveband are now automatically stored in the memory.
Page 66 1996 Volvo 960 indicates "equalized" treble. pg. 1:47 Radio SC-815 A - Fader control Adjust front/rear speaker balance by sliding the control up or down. (Up to direct more sound to the front speakers, down to direct more sound to the rear speakers.
Page 67 1996 Volvo 960 D - Scan Press this button to listen to each station for five seconds. Press it again to stop scanning. E - Active Sound Control (ASC) The ASC function automatically adjusts the volume level of the audio system according to driving speed.
Page 68 1996 Volvo 960 pg. 1:48 Cassette deck A - Cassette slot The cassette is inserted with the open side to the right (side 1 or A of the cassette upwards). When the cassette is inserted, the radio is disengaged and the cassette will start to play automatically. "TAPE "...
Page 69 1996 Volvo 960 flash rapidly during the fast winding. Fast winding can be stopped by pressing the button again. D - Dolby B NR button Press this button when you use tapes recorded with the Dolby B noise reduction system. The Dolby symbol will be indicated in the display.
Page 70 1996 Volvo 960 C - Pause If you press the "volume" knob the tape is stopped, the unit is silent and "PAUSE" is displayed. To restart the tape press the knob again. D - Scan Press this button to listen to the first five seconds of each song. Press it again to stop scanning.
Page 71 1996 Volvo 960 There are three alternative ways to re-enter Radio mode: Push one of the waveband selector buttons Push the Auto seek button Push one of the preset buttons When the unit re-enters Radio mode, the cassette will not be ejected.
Page 72 1996 Volvo 960 pg. 1:51 CD - Single A - CD slot With the audio system on, insert a disc into the slot with the label side up. When the CD is inserted, the radio is disengaged and the CD will start to play automatically.
Page 73 1996 Volvo 960 engaged. The radio, tape or CD changer will engage automatically (depending on which mode was activated before the CD was played). NOTE: If the CD eject button is pressed and the disc is not removed within 12 seconds, the disc will not be drawn into the CD player again.
Page 74 1996 Volvo 960 When the "CD" button is pressed the playing time for the current track is displayed for 5 seconds. D - Scan Press this button to listen to the first ten seconds of each track. Press it again to stop scanning.
Page 75 1996 Volvo 960 There are two ways to re-enter Radio mode: Push one of the waveband selector buttons Push the "AUTO" button" D - To re-enter Tape mode If a cassette is already inserted, the tape deck will re-engage if the "TAPE" button is pressed.
Page 76 * The functions pertaining to the CD-changer are only applicable if the unit has been connected to the Volvo CD-changer, which is sold separately as an accessory, or on certain models, standard on the car. If no CD-changer is connected to the unit "EEEE" will be displayed if you happen to choose CHGR mode.
Page 77 1996 Volvo 960 Press the " " or " " button to search within a track. While the button is depressed the playing time for this track will be displayed. pg. 1:55 CD - Remote (certain models) A - Changing the selected track number Press "...
Page 78 1996 Volvo 960 A - Random choice Press "RND" to actuate the random mode. From a disc chosen at random, 4 tracks will be played (also chosen at random). A new disc will then be played in the same way. "RND" will be displayed when this function is engaged.
Page 79 1996 Volvo 960 If a cassette is already inserted, the tape deck will re-engage if the "TAPE" button is pressed. E - To re-enter CD mode If the CD function has been disconnected and the CD has not been ejected, the CD mode can be re- entered by pressing the "CD"...
Page 80 1996 Volvo 960 Channel separation 48 dB Frequency range 30 - 15000 Hz S/N (120 V) 55 dB S/N (70 V) 55 dB Wow and Flutter less than 0.06% Pinch off SC-811 Output: 4 x 25 W (10% dist.) Output impedance: 4 Ohms...
Page 81 1996 Volvo 960 "Dolby" and the double D symbol are the trademarks of Dolby Laboratories Licensing Corporation. Dolby noise reduction is manufactured under license from Dolby Laboratories Licensing Corporation. pg. 1:58 Technical specifications SC-815 Power output: 4 x 20 W (10% dist.)
Page 82 1996 Volvo 960 Pinch-off "Dolby" and the double D symbol are the trademarks of Dolby Laboratories Licensing Corporation. Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. Contents Top of Page file:///K|/ownersdocs/1996/1996_960/96960_151.htm (11 of 11)12/30/2006 10:12:43 AM...
Page 83 Use discs of the correct size only (3.5" discs should never be used). Do not put tape or labels on the disc itself. Volvo does not recommend the use of plastic outer rings on the disc. Condensation may occur on discs/optical components of the changer in cold winter weather. The disc...
Page 84 1996 Volvo 960 can be dried with a clean, lint-free cloth. Optical components in the CD changer may, however, take up to one hour to dry off. Never attempt to play a disc which is damaged in any way. When not in use, the discs should be stored in their covers. Avoid storing discs in excessive heat, direct sunlight or dusty locations.
Page 85 1996 Volvo 960 Weak reception (fading) Because of the limited range of the FM senders and the fact that these waves are very reflective, this problem usually occurs with FM reception. If the sender is blocked by buildings or mountains, static can result.
Page 86 1996 Volvo 960 signals reflect against solid objects such as buildings. Because these waves are very reflective, static can result. This static is the result of the reflected signal and the direct signal reaching your antenna at slightly different times causing a cancellation of all signals. This problem occurs largely in built-up areas.
Page 87 1996 Volvo 960 FM - reasons for distortion FM is affected by the electrical systems of nearby vehicles, especially those without suppression. The distortion increases if the station is weak or poorly set. The FM reception is not as sensitive to electrical disturbances as AM.
Page 88 Reception conditions are not always optimum and this is, of course, beyond our control. However, we have endeavored to make the Volvo Audio System of a quality that will enable you to enjoy the best possible reception no matter what the reception conditions may be.
Page 89 Take up slack using a pen or a pencil before inserting a cassette in the cassette slot. Cassette cleaning We recommend the use of the Volvo Cleaning Cassette available as a genuine Volvo accessory. Regular use improves sound quality, cleans vital parts and prevents tape tangle.
Page 90: Body And Interior
1996 Volvo 960 Body and interior pg. 2:1 Body and interior Body and interior The seats, doors, sun roof, mirrors, etc. are described on the following pages. Keys, Doors and Locks Remote keyless entry system Front seats Rear/side view mirrors, Vanity mirror...
Page 91 The key number codes are stamped on a separate tag supplied with the keys. This tag should be separated from the key ring and kept in a safe place. In the event the original keys are lost, duplicates may be ordered from your Volvo retailer. Doors and locks Your car is equipped with a central locking system.
Page 92 1996 Volvo 960 Turn the key once in the driver's door to unlock that door only. Turn the key in the same direction again (within 10 seconds) to unlock all doors, trunk/tailgate. One turn with the key towards locking in either of the front doors locks all doors, trunk/tailgate.
Page 93 On vehicles equipped with an alarm, the alarm will also be activated/deactivated by this system. As an extra security precaution in certain situations (valet parking, etc.), Volvo recommends that the transmitter not be included when the keys are given to anyone. The service key can be used instead. If one of the transmitters is misplaced, contact the nearest authorized Volvo retailer for assistance.
Page 94 1996 Volvo 960 WARNING! Volvo does not recommend using the transmitter to lock the doors from inside the car. On cars equipped with an alarm, the alarm would be activated and would sound when one of the doors is opened. The doors must not be locked using the remote transmitter while the vehicle is occupied. In case of an accident, this may hinder rapid access to the occupants of the vehicle.
Page 95 1996 Volvo 960 The STOP button (passenger seat only) overrides the other controls. To stop movement of the seat, press and release the STOP button. Press the button again to reactivate the seat controls. A Seat front (raise/lower) B Forward - rearward...
Page 96 1996 Volvo 960 Programming the memory Three seat positions can be programmed. To program a seat position: 1. Adjust the seat to the desired position. 2. Depress the MEM button. 3. Press button 1 to program the current position of the seat.
Page 97 1996 Volvo 960 B Night position, reduces glare from following headlights Electrically-operated side-view mirrors The control switches are located in the driver's door armrest. A Adjustment sideways B Adjustment up/down WARNING! Objects seen in the wide-angle right side-view mirror are closer than they appear to The mirrors should always be adjusted prior to driving.
Page 98 1996 Volvo 960 Vanity mirrors The vanity mirrors are located on both front sun visors. The lamps light up when the covers are opened. pg. 2:6 Interior light, Rear reading lights file:///K|/ownersdocs/1996/1996_960/96960_201.htm (9 of 11)12/30/2006 10:12:47 AM...
Page 99 1996 Volvo 960 Interior light 1 Lights always on. 2 Lights always off. 3 Light is on when either of the front or the rear doors are opened. A time-delay device keeps the interior illuminated for approx. 12 seconds after closing the driver's door.
Page 100 1996 Volvo 960 To avoid battery drain The interior light and the warning lights in the rear of the doors come on when a door is opened. To avoid battery drain when the doors are opened for prolonged periods, these lights can be switched off by pushing in and turning the door light switches slightly clockwise.
Page 101 1996 Volvo 960 pg. 2:7 Child safety locks, Trunk lid (sedan) Child safety locks The buttons are located on the rear door jams. A The door lock functions normally. B The door cannot be opened from the inside. Normal operation from outside.
Page 102 1996 Volvo 960 Unlocking Locking Withdraw key in vertical position. The trunk lock can also be disconnected from the central locking system by turning the key counterclockwise as shown below: Withdraw key in horizontal position. The trunk is now always locked.
Page 103 1996 Volvo 960 WARNING! Packages on the rear window shelf can obscure vision and may become dangerous projectiles in the event of a sudden stop or an accident. pg. 2:9 Hood To open the hood Pull the release handle (located under the left side of the dash).
Page 104 1996 Volvo 960 Lift the hood slightly, insert a hand under the center line of the hood and depress the safety catch handle. Open the hood. WARNING! Check that the hood locks properly when closed. The hood opens normally to an angle of approximately 55°. To open it a completely vertical position, press both red catches upward as shown in the illustration.
Page 105 1996 Volvo 960 NOTE: See pages 6:2-6:3 for information on how the jack should be used. Trunk light A Light always off. B Light is on when trunk lid is opened. pg. 2:11 Tailgate, Child safety lock (wagon) file:///K|/ownersdocs/1996/1996_960/96960_207.htm (5 of 7)12/30/2006 10:12:48 AM...
Page 106 1996 Volvo 960 Opening the tailgate Tailgate The tailgate is opened by pressing up the catch on the handle. To unlock - turn the key clockwise and allow it to spring back. To lock - turn the key counter-clockwise and allow it to spring back.
Page 107 1996 Volvo 960 Location and setting of child safety lock Child Safety lock The tailgate incorporates a safety catch which is located to the side of the lock. A the tailgate functions normally B the tailgate cannot be opened from the inside.
Page 108 1996 Volvo 960 pg. 2:12 Concealed storage bins, Rear seat head restraints (wagon) Opening the small storage bin Concealed storage bins There are three storage bins under the floor of the cargo space; the largest bin can be locked with a key.
Page 109 1996 Volvo 960 Folding rear seat; increasing the cargo space The center head restraint should be lowered manually before folding down the rear seat backrest. The outboard head restraints retract automatically when the backrest is folded down. The rear seat head restraints can be raised by pulling straight up or lowered by grasping the restraint, pulling it slightly forward and pushing down.
Page 110 1996 Volvo 960 Straighten front backrests if they are tilted too far to the rear. Pull the strap to lift the seat cushion and swing the cushion up and toward the back of the front seats. Move the backrest release lever rearward and fold the backrest down.
Page 111 1996 Volvo 960 Latches fit into holes WARNING! When the rear seat is folded down, do not place heavy objects against the backs of the front seat. This places a severe strain on the folded down backrest of the rear seat. Be sure to secure cargo.
Page 112 1996 Volvo 960 Removing the seat cushions The seat cushion can be easily removed to provide a slightly larger cargo storage area. To remove, lift seat cushion out of the hinges. Tool box Tool box The tool box can be released by turning the catch.
Page 113 WARNING! The eyelets are not to be used as passenger restraints. See page 3:9. Unless the wagon is equipped with Volvo's auxiliary seat for children (option), passengers should not ride in this section of the car. pg. 2:15 Cargo space lighting, Spare tire and jack (wagon)
Page 114 1996 Volvo 960 Switch positions Cargo space lighting There is an extra courtesy light at the rear of the cargo space. 1 Light comes on when the tailgate is opened 2 The light is always OFF 3 The light is always ON...
Page 115 1996 Volvo 960 Spare tire and jack The spare tire and the jack are located beneath the floor mat in the large storage bin. Always secure the spare tire and the jack to prevent them from rattling. NOTE: See pages 6:2-6:3 for information on how the jack should be used.
Page 116 1996 Volvo 960 Load the cargo against the backrest Loading in cargo space Seat belts and airbags help give driver and passengers good protection, especially in head-on collisions. However, there is also a risk of injury from behind. When loading the car, remember that objects not properly loaded and secured may move forward in collisions or when braking suddenly, causing injury.
Page 117 1996 Volvo 960 Tie down the cargo Remember the following when loading the car: Load the cargo against the backrest. Load heavy cargo as low down as possible. Load wide cargo on either side of the rear seat split. Secure the cargo with cargo straps through the eyelets in the cargo space.
Page 118 1996 Volvo 960 Cargo net and the auxiliary child seat WARNING! If your car is equipped with an auxiliary child seat in the luggage compartment, the cargo net must be removed before using the child seat. Otherwise, in the event of a sudden stop or accident, the child could be injured and the net could hinder rapid access to the luggage compartment.
Page 119 1996 Volvo 960 pg. 2:18 Luggage cover (Wagon) Luggage cover Your car can be fitted with a luggage cover as an optional extra. The pull-out luggage cover is like a blind behind the rear seat. Pull it out and attach it at the rear of the luggage compartment to conceal the cargo and keep it out of sight.
Page 120 1996 Volvo 960 Electrically-operated sun roof The switch for operating the sun roof is located on the instrument panel. The starting (ignition) key must first be turned to the drive position. To slide open the sun roof : press the lower section of the switch.
Page 121 1996 Volvo 960 Sun shade The sun shade will open automatically with the sun roof when the sun roof slides back (not when the sun roof is opened to the ventilation position). The sun shade can also be opened manually even if the sun roof is closed.
Page 122 1996 Volvo 960 No current to sun roof motor The overload circuit breaker (no. 26 in passenger compartment fuse box) has been activated. Wait approx. 20 seconds for the circuit breaker to cool down. Long load storage In the panel behind the rear seat is a door which makes it possible to carry long loads such as skis, etc.
Page 123 1996 Volvo 960 WARNING! Always turn engine off and apply parking brake when loading/unloading the vehicle. Place transmission selector in P (PARK) position to help prevent inadvertent movement of selector. pg. 2:21 Alarm Alarm LED Alarm To lock : Press the large button (number 1 in the illustration) once to lock all doors and trunk/tailgate and arm the security system.
Page 124 1996 Volvo 960 Programming a transmitter New transmitters (max. 4) must be programmed to function with your alarm system. To do this: Make sure all doors, hood and trunk/tailgate are closed. Turn the ignition on and off 5 times within 10 seconds. On the fifth try, leave the ignition on.
Page 125 1996 Volvo 960 If all of the doors were unlocked (by pushing button 2 twice within 10 seconds) and no door/trunk/ tailgate was opened within two minutes, all locks will reengage and the alarm will reset. This is to prevent the vehicle from being left unlocked if the unlock button is inadvertently pressed.
Page 126 Despite our strongest recommendations, and your best intentions, not wearing a seat belt is like believing "It'll never happen to me!". Volvo urges you and all adult occupants of your car to wear seat belts and ensure that children are properly restrained, using an infant, car or booster seat determined by age, weight and height.
Page 127 1996 Volvo 960 Pull the belt out far enough to insert the latch plate into the receptacle (buckle for rear seats) until a distinct snapping sound is heard. The seat belt retractor is normally "unlocked" and you can move freely, provided that the shoulder belt is not pulled out too far.
Page 128 1996 Volvo 960 Center head restraint The center head restraint can be adjusted according to the passenger's height. The restraint should be carefully adjusted to support the occupant's head. The head restraint can be raised by pulling straight up or lowered by grasping the restraint, pulling it slightly forward and pushing down.
Page 129 As the seat belts lose much of their strength when exposed to violent stretching, they should be replaced after any collision, even though they may appear to be undamaged. Never repair the belt on your own; have this done by an authorized Volvo retailer only. NOTE: Legislation in your state or province may mandate seat belt usage.
Page 130 As an enhancement to the three-point seat belt system, your Volvo is equipped with a Supplemental Restraint System (SRS). The Volvo SRS consists of airbags (2) and knee bolsters (5) on both the driver's and passenger's sides and seat belt tensioners in both front door pillars (4). The system is designed to supplement the protection provided by the three-point seat belt system.
Page 131 When installing any optional equipment make sure that the SRS system is not damaged. Do not attempt to service any component of the SRS yourself. Attempting to do so may result in serious personal injury. If a problem arises, take your car to the nearest authorized Volvo Retailer for inspection as soon as possible.
Page 132 If the SRS warning light stays on after the engine has started or if it comes on while you are driving, drive the car to the nearest authorized Volvo retailer for inspection as soon as possible. There is no maintenance to perform on the SRS yourself. The only periodic maintenance recommended on the SRS is that the air bag modules and front seat belts (including tensioners) should be replaced approximately every ten years and that the other components in the system (wiring, connectors, etc.)
Page 133 The SRS decal on your car shows the month and year servicing is due. This service must be performed by an authorized Volvo retailer. Should you have any questions about the SRS system, please contact your authorized Volvo Retailer or Volvo Customer Support.
Page 134 1996 Volvo 960 SRS texts on inside of both sun visors AIR BAG SEE OTHER SIDE SRS texts on outside of both sun visors WARNING! Do not use child safety seats or child boosters cushions/backrests in the front passenger's seat. We also recommend that children who have outgrown these devices sit in the rear seat with the seat belt properly fastened.
Page 135 NOTE: The SRS system activates only once in a collision. If the airbags have been deployed, we recommend the following: Have the car towed to an authorized Volvo retailer. Even if it can be driven after an accident we do not recommend driving the car with deployed airbags.
Page 136 Seat belts - the heart of the Volvo safety system The heart of the Volvo safety system is the three-point seat belt! In order for the SRS system to provide the protection intended, seat belts must be worn at all times by everyone in the car. The SRS system is a supplement to the seat belts.
Page 137 1996 Volvo 960 pg. 3:8 Volvo Side Impact Protection System (SIPS) airbag SIPS airbag (front seats only) As an enhancement to the structural Side Impact Protection System built into your car, your car is also equipped with Side Impact Protection System (SIPS) airbags. The SIPS airbag system consists of airbag modules built into the sides of both front seat backrests (1), cables (2) from these modules to the mechanical sensor units (3) and gas generators (4).
Page 138 It is not designed to deploy during collisions from the front or rear of the car or in rollover situations. Only Volvo approved seat covers may be used. The use of non-approved aftermarket seat covers may impede SIPS airbag deployment.
Page 139 3:9 Child safety Child Restraint Anchorages Volvo cars are fitted with Child Restraint Top Tether Anchorages in the rear seat. There are three anchorages under the rear section of the car's rear window shelf on sedans and on the back rest on wagons.
Page 140 1996 Volvo 960 WARNING! Child Restraint Anchorages are designed to withstand only those loads imposed by correctly fitted Child Restraints. Under no circumstances are they to be used for adult seat belts or harnesses. The anchorages are not able to withstand excessive forces on them in the event of collision if full harness seat belts or adult seat belts are installed to them.
Page 141 1996 Volvo 960 Integrated booster cushion (certain models) Volvo's own integrated booster cushion has been specially designed to help safeguard a child seated in the center position of the rear seat. When using the integrated booster cushion, the child must be secured with the vehicle's three-point seat belt.
Page 142 The booster cushion should also be replaced if it is badly worn or damaged in any way. This work should be performed by an authorized Volvo retailer only. The booster cushion should be cleaned while in place if the vehicle if possible. If not, please consult your Volvo retailer.
Page 143 1996 Volvo 960 WARNING! Both rear seat backrests must be up when the auxiliary seat is being used. Do not use a booster cushion or child seat in conjunction with the auxiliary seat. Spool-out To make child restraint installation easier, each seat buckle (except for the driver's belt) is equipped with a locking mechanism to help keep the lap section of the seat belt taut.
Page 144 A misused child restraint system can result in increased injuries for both the infant or child and other occupants in the vehicle. If your child restraint requires a top tether strap, consult your authorized Volvo retailer for top tether anchorage and installation information.
Page 145 In the above checks you should not be able to pull the belt out. Volvo Concern for Safety Safety is the cornerstone for Volvo. Our concern dates back to 1927 when the first Volvo rolled off the production line. Three-point seat belts, safety cages, and energy-absorbing impact zones were designed into Volvo cars long before it was fashionable or required by government regulation.
Page 146 However, NHTSA cannot become involved in individual problems between you, your retailer, or Volvo Cars of North America. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in Washington, D.C. area) or write to: NHSTA, U.S.
Page 147: Starting And Driving
1996 Volvo 960 Starting and driving pg. 4:1 Starting and driving Starting and driving This section on starting and driving contains items such as starting the engine, operating gear selector, towing, trailers. Break-in period Fuel requirements, Refueling Economical driving Starting the engine...
Page 148 4:3 Fuel requirements, Refueling Unleaded Fuel Each Volvo has a three-way catalytic converter and must use only unleaded gasoline. U.S. and Canadian regulations require that pumps delivering unleaded gasoline be labeled "UNLEADED". Only these pumps have nozzles which fit your car's filler inlet. It is unlawful to dispense leaded fuel into a vehicle labeled "unleaded gasoline only".
Page 149 To meet seasonal air quality restrictions, some states require the use of "oxygenated" fuel in certain areas. Volvo allows the use of the following "oxygenated fuels"; however, the octane ratings listed on this page must still be met.
Page 150 1996 Volvo 960 The fuel tank filler cap is located behind the door on the left rear fender. Open cap slowly during hot weather conditions. When filling, position the cap in the special bracket on the door. After filling the tank, install the cap and turn until a "click" is heard.
Page 151 1996 Volvo 960 Other factors which decrease gas mileage are: Low tire pressure Worn or dirty spark plugs Incorrect spark plug gap Dirty air cleaner Dirty engine oil and clogged oil filter Dragging brakes Incorrect front end alignment Some of the above mentioned items and others are checked at the standard Maintenance Service intervals.
Page 152 1996 Volvo 960 immediately after starting. Oil flow may not reach some lubricating points fast enough to prevent engine damage. 5 Select desired gear. The gear engages after a slight delay, especially noticeable when selecting R. CAUTION: Engine should be idling; never accelerate until after you feel the gear engage! Too rapid acceleration immediately after selecting a gear will cause harsh engagement and premature transmission wear.
Page 153 1996 Volvo 960 Selecting position P or N when idling at a standstill for prolonged periods of time will help prevent overheating of the transmission oil. Contents Top of Page file:///K|/ownersdocs/1996/1996_960/96960_401.htm (7 of 7)12/30/2006 10:12:57 AM...
Page 154 1996 Volvo 960 pg. 4:6 Automatic transmission P (Park) Use this position when starting the engine or parking the car. Never use P while car is in motion. The transmission is mechanically locked when in position P. Also use the parking brake when parking on grades.
Page 155 1996 Volvo 960 Never engage R while is moving forward. N (Neutral) Neutral position = no gear is engaged. Use parking brake. The engine can be started with the gear selector in this position. D (Drive) D is the normal driving position and should be used as often as possible to help improve fuel economy.
Page 156 1996 Volvo 960 L (Low gear) The gearbox does not upshift in position L! Select position L if you wish to drive in first or second gear and you do not wish to shift up (when driving in hilly terrain, for example, as position L provides the best engine braking power).
Page 157 If the indicator lamp begins to flash, this is an indication of a fault in the automatic gearbox. If the transmission does not shift properly, place the gear selector in position L. Please contact your Volvo retailer if this occurs.
Page 158 1996 Volvo 960 Sport Mode This mode is adapted to "sporty" driving characteristics. The transmission upshifts at higher engine speeds and less accelerator pedal pressure is required to initiate a downshift. Economy Mode This mode is used normally. The gearbox changes gears at a lower engine speed to achieve the best possible fuel consumption.
Page 159 1996 Volvo 960 The risk for overheating is greatest, especially in hot weather, when: towing a trailer up steep inclines for prolonged periods at wide open throttle and low engine rpm. stopping the engine suddenly after high speed driving (so-called "after-boiling" can occur).
Page 160 1996 Volvo 960 pg. 4:9 Points to remember Shiftlock release The gear selector is locked in the P position. To manually release the shift lock, turn the starting (ignition) key to position I and press firmly on the "SHIFTLOCK OVERRIDE" button located near the base of the gear selector (see illustration).
Page 161 1996 Volvo 960 the welding point as possible. The radio must be turned off before the battery is disconnected. If the radio has an anti-theft code and the battery has been disconnected, the code must be re-entered before the radio will function properly.
Page 162 1996 Volvo 960 Vehicle load, tire design, and inflation pressure, all affect vehicle handling. Therefore, check that the tires are inflated to the recommended pressure according to the vehicle load. See "Tire pressure" section. Loads should be distributed so that capacity weight or maximum permissible axle loads are not exceeded.
Page 163 1996 Volvo 960 pg. 4:11 Emergency towing (pulling of vehicles) Precautionary steps to observe when car is in tow Steering must be unlocked. Please check with state and local authorities before attempting this type of towing, as vehicles being towed are subject to regulations regarding maximum towing speed, length and type of towing device, lighting, etc.
Page 164 1996 Volvo 960 purpose involving severe strain. Do not attempt to start the car by pushing or pulling it as damage to the three-way catalytic converter can result pg. 4:12 Vehicle towing information Only use wheel lift or flat bed equipment.
Page 165 1996 Volvo 960 pg. 4:13 Jump starting Jump starting Check that cars are not touching to prevent premature completion of negative circuit. Note the position of the battery terminals and using jumper cables, first connect booster battery positive (+) terminal (1) to car battery positive (+) terminal (2).
Page 166 1996 Volvo 960 WARNING! To reduce the possibility of explosion, never expose battery to open flame or electric spark. Do not smoke near battery. Batteries generate hydrogen gas which is flammable and explosive. Battery fluid contains sulfuric acid. Do not allow battery fluid to contact eyes, skin, fabrics or painted surfaces.
Page 167 WARNING! If the fluid level is below the MIN mark in either section of the reservoir: DO NOT DRIVE. Tow the car to a Volvo retailer and have the brake system checked and repaired. file:///K|/ownersdocs/1996/1996_960/96960_411.htm (5 of 7)12/30/2006 10:12:59 AM...
Page 168 If the warning lamp lights up there si a malfunction of the ABS system (the standard braking system will however function) and the vehicle should be driven to a Volvo retailer for inspection. The Anti-lock Braking System (ABS) helps to improve vehicle control (stopping and steering) during severe braking conditions by limiting brake lock-up.
Page 169 1996 Volvo 960 without the engine running the brake pedal pressure required to stop the car is increased by 3-4 times. The brake pedal feels stiff and hard. Contents Top of Page file:///K|/ownersdocs/1996/1996_960/96960_411.htm (7 of 7)12/30/2006 10:12:59 AM...
Page 170 When preparing for trailer towing, observe the following: Volvo recommends the use of Volvo trailer hitches which are specially designed for the car. For trailer weights exceeding 2000 lbs. (908 kg), use only a trailer hitch offered as a Genuine Volvo accessory.
Page 171 If you wish to check your car before the approach of cold weather, the following advice is worth noting: Make sure that the engine coolant contains at least 50 percent antifreeze: that is, 5.3 qts. (5 liters) Volvo Genuine Coolant/Antifreeze. This gives protection against freezing down to -31°F (-35°C). See section "Coolant".
Page 172 1996 Volvo 960 Volvo recommends the use of snow tires on all four wheels for winter driving - see section "Wheels and tires". To prevent the washer reservoir from freezing, add washer solvents containing antifreeze. This is important since the dirt is often splashed on the windshield during winter driving, thus requiring frequent use of the washers and wipers.
Page 173 Before a long distance trip It is always worthwhile to have your car checked at a Volvo retailer before driving long distances. Your retailer will also be able to supply you with bulbs, fuses, spark plugs and wiper blades for your use in the event that problems occur.
Page 174: Wheels And Tires
The tires have good road holding characteristics and offer good handling on dry and wet surfaces. Your Volvo may be equipped with "all-season" tires, which provide a somewhat higher degree of winter roadholding on slippery surfaces than tires without the "all-season" rating. However, for optimum road holding on icy or snow covered roads - we recommend suitable winter tires.
Page 175 1996 Volvo 960 NOTE: When storing wheel/tire assemblies (e.g. winter tires and wheels), either stand the assemblies upright or suspend them off the ground. Laying wheel/tire assemblies on their sides for prolonged periods can cause wheel and/or tire damage. Wear indicator The tires have a so-called "wear indicator"...
Page 176 5:3 Wheels and tires Snow chains Snow tire chains can be used on your Volvo with the following restrictions: Snow chains should be installed on your rear wheels only. Snow chains can only be used on tires which are not wider than 195 mm.
Page 177 NOTE: Please consult state or local regulations restricting the use of studded winter tires before installing such tires. WARNING! Special wheel rims for air dams Only special wheel rims, tested and approved by Volvo, are suitable for use with the air dam installed on the 960. * Where permitted pg.
Page 178 1996 Volvo 960 Contents Top of Page file:///K|/ownersdocs/1996/1996_960/96960_501.htm (5 of 5)12/30/2006 10:13:02 AM...
Page 179: In Case Of Emergency
1996 Volvo 960 In case of emergency pg. 6:1 In case of an emergency In case of emergency Even if you maintain your car in good running condition, there is always the possibility that something might go wrong and prevent you from driving, such as a punctured tire, blown fuse or bulb, etc.. For additional information, see section "ON CALL Road Assistance".
Page 180 1996 Volvo 960 Changing a wheel On sedans the spare wheel, jack and toolbag are located in the trunk, beneath the carpet. The jack must be completely retracted to fit into the holder. On wagons, the spare tire and the jack are located beneath the floor mat in the large storage bin. Always secure the spare tire and the jack to prevent them from rattling.
Page 181 1996 Volvo 960 Attaching the jack There is a jack attachment adjacent to each wheel location. Position the jack on the bar in the jack attachment as shown in the illustration above and crank while simultaneously guiding the base to the ground.
Page 182 1996 Volvo 960 WARNING! The jack attachment must engage the bar in the jack attachment (A). The car's weight must not rest on the jack's attachment (B). Be sure the jack is on a firm, level, non-slippery surface. Never allow any part of your body to be extended under a car supported by a jack.
Page 183 1996 Volvo 960 WARNING! Current legislation prohibits the use of the "Temporary Spare" tire other than as a temporary replacement for a punctured tire. In other words, it must be replaced as soon as possible by a standard tire. Roadholding, etc.., may be affected with the "Temporary Spare" in use. Do not, therefore, exceed 50 mph (80 km/h).
Page 184 1996 Volvo 960 pg. 6:5 Replacing bulbs Replacing bulbs The method for replacement of bulbs in the various lighting units is shown on the following pages. Make sure when installing bulbs, that the guide pin on the socket fits into its corresponding recess.
Page 185 1996 Volvo 960 the level. Lateral headlight adjustment (B) should only be carried out by an authorized Volvo retailer. This setting should be preset to "0". pg. 6:6 Replacing bulbs file:///K|/ownersdocs/1996/1996_960/96960_605.htm (2 of 15)12/30/2006 10:13:04 AM...
Page 186 1996 Volvo 960 Turn signal/parking light/side marker light 1 To remove, turn the lamp holder 1/4 turn counter-clockwise. 2 Remove the bulb from the holder by pressing it down in the holder and turning it 1/4 turn counter- clockwise. 3 Insert a new bulb into the holder and reinstall the unit in the reverse order.
Page 187 1996 Volvo 960 Bulb Power US Bulb No. H3 55W pg. 6:7 Replacing bulbs, Sedans Replacing tail light bulbs (sedan models) All tail lamp bulbs are replaced from inside of trunk. To avoid confusion, replace the bulbs one at a time.
Page 188 1996 Volvo 960 Tail lights in trunk lid, driver's side 1,4: 5W/4cp BA 15s 21 W BAU 15s 3,5,6: 21 W/32 cp BA 15 s Bulbs Power Socket US Bulb No CP(W) file:///K|/ownersdocs/1996/1996_960/96960_605.htm (5 of 15)12/30/2006 10:13:04 AM...
Page 189 1996 Volvo 960 1,4 Tail light 4 (5) BA 15s 67 2 Rear turn signal (21) BAU 15s - 3 Brake light 32 (21) BA 15s 1156 5 Back-up light 32 (21) BA 15s 1156 6 Rear foglamp* 32 (21) BA 15s 1156 * Left (driver's) side only pg.
Page 190 1996 Volvo 960 Re-install cluster cover Two types of bulbs are in use The guide lugs on the twin-pole bulb are at different heights, and it is only possible to fit these bulbs in one way. Try at first to turn the bulb gently. Do not use force. If this does not work, take out the bulb and turn it half a turn and try again.
Page 191 1996 Volvo 960 21/5 W BAY 15 d * One light only, on driver's side pg. 6:9 Replacing bulbs Trunk light (sedan models) Courtesy light (wagon models) Depress the catch with a screwdriver and remove the light assembly. Lift it out to remove. Replace the bulb.
Page 192 1996 Volvo 960 WARNING! When using a screwdriver to pry plastic components, take care to avoid scratching or breakage. Use eye protection whenever possible. License plate light (sedan models) Turn off the lights. Remove both screws and insert the screwdriver and turn it carefully (see illustration) until the glass comes loose.
Page 193 1996 Volvo 960 pg. 6:10 Replacing bulbs Removing cover (sedans) High-mounted brake light To remove: (Sedans) Turn off ignition. Depress catch with a screwdriver. Pull cover upward to remove it. To remove: (Wagons) Turn off ignition. Grasp the cover with both hands and pull it towards you.
Page 194 1996 Volvo 960 Removing cover (wagons) Depress catches and fit new bulb. To fit: Fit the reflector and check that the light works. 4-door models Press the cover into position, noting the position of the alignment pin at the top.
Page 195 1996 Volvo 960 Depress catches pg. 6:11 Replacing bulbs Interior light and reading lights Take hold of the front section of the light as shown and pull straight down. Press lens out from inside and replace bulb. Check operation before reinstalling lamp housing.
Page 196 1996 Volvo 960 NOTE: The wiring should not be pinched when the lamp housing is reinstalled. Bulb Power Socket Interior light 10 W SV 8.5 Reading light 5 W W 2.1x9.5d Reading lamps, rear file:///K|/ownersdocs/1996/1996_960/96960_605.htm (13 of 15)12/30/2006 10:13:04 AM...
Page 197 1996 Volvo 960 The bulb in the adjustable reading lamps can be changed as follows: insert a screwdriver as shown and twist off the lamp. Withdraw the bulb and fit a new one. pg. 6:12 Replacing bulbs Door warning lamps All doors are equipped with red warning lamps.
Page 198 1996 Volvo 960 Insert screwdriver and turn Vanity mirror Insert a screwdriver and turn it to remove the lens. Replace the bulb and press the lens back into place. Door step courtesy lights Insert a screwdriver and turn carefully to loosen the glass lens.
Page 199 1996 Volvo 960 pg. 6:13 Fuses Fuses In order to prevent damage to the electrical system as a result of short circuits or overloading, all electrical functions and components are protected by a number of fuses . The fuses are located in three different places in the car: Fuses in the main fuse box (A) protect the entire electrical supply system.
Page 200 Main fuse box (Box A) Fuses in the main fuse box protect the entire electrical system. If one of the fuses blows, there is a serious electrical fault. Do not change any of these fuses. Contact your nearest Volvo workshop for a closer analysis.
Page 201 1996 Volvo 960 3 Power Supply Relay "A" 50 4 Fuel System Relay, Ignition System Relay 50 5 ABS-unit 50 6 Air pump, Starter Solenoid, Horn 50 7 Electric Cooling Fan 50 8 Pos./parking Light Relay, Headlight Relay, Fog light relay 50 * Some of the equipment/systems listed may be available on certain models only and/or as optional items only.
Page 202 1996 Volvo 960 12 Left high beam 15 13 Right high beam, Instrument panel 15 14 Left low beam 15 15 Right low beam 15 16 A/C compressor 15 17 Horn 15 18 Accessories (see respective accessories instructions) * Some of the equipment/systems listed may be available on certain models only and/or as optional items only.
Page 203 1996 Volvo 960 Location ** Amperage 1 Heated rear window 25 2 Central locking 20 3 Brake light, Light switch 15 4 Ignition switch, SRS 10 5 Spare 6 Windshield wiper/washer, Headlight wiper, horn relay 25 7 Climate unit 20 8 Power seats, Power side door mirrors, Tailgate wiper/washer (wagons), Instrument lighting, Ambient temp.
Page 204 The two connectors are located beneath the glove compartment behind the soundproofing label. When installing the accessories or the telephone, contact an authorized Volvo workshop. Black connector (for accessories)
Page 205 1996 Volvo 960 Max. Position Connection load Earth (31) High beam (56 Rheostat (PR) Battery + (30) 16 A* Yellow connector (for telephone) Max. Position Connection load Earth (31) Ignition positions I and Battery + (30) 16 A* * The maximum combined load for Position 4 - black connector + Position 4 - yellow connector is 16A.
Page 206 1996 Volvo 960 Replacing wiper blades Lift the wiper arm off the windshield and hold blade at right angles to arm. Pinch the end of the plastic clip located at the back of the arm. Slide the wiper blade along the arm to release it from the hook.
Page 207 1996 Volvo 960 Replacing headlight wiper blades (certain models) Pull the wiper blade in the direction indicated by the arrow in illustration to remove it. Press the new blade into place. Check that the new blade is properly attached to the wiper arm.
Page 208 1996 Volvo 960 Tailgate wiper (wagons) 1. Pull out the wiper arm. Press the lock knob outwards. 2. Push the wiper inwards towards the middle and remove. Fit the new wiper blade in the reverse order to the above instructions.
Page 209: Car Care
The plastic in the upholstery can be washed with soapy water or a mild detergent. Leather upholstery can be cleaned with a soft cloth and mild soap solution. For more difficult spots, Volvo offers a leather care kit. On no account must gasoline, naphtha or similar cleaning agents be used on the plastic or the leather since these can cause damage.
Page 210 Minor scratches can be repaired by using Volvo touch-up paint. NOTE: When ordering touch-up paint from your Volvo retailer, use the paint code indicated on the model plate. The plate is located on the panel above the right-side head lights.
Page 211 1996 Volvo 960 Minor stone chips and scratches Material: Primer - can Paint - touch-up bottle Brush Masking tape Scars on the surface If the stone chip has not penetrated down to the metal and undamaged layer of paint remains, the touch- up paint can be applied as soon as the spot has been cleaned.
Page 212 1996 Volvo 960 Deep scars If the stone chip has been penetrated down to the metal, proceed as follows: 1 Place a strip of masking tape over the damaged surface. Pull the tape off so that any loose flakes of paint adhere to it.
Page 213 1996 Volvo 960 used in cases of sticky dirt. However, use a washplace equipped with a drainage separator. Dry the car with a clean chamois and remember to clean the drain holes in the doors and rocker panels. The power radio antenna must be dried after washing.
Page 214 1996 Volvo 960 NOTE: When washing the car, remember to remove dirt from the drain holes in the doors and sills. pg. 7:5 Automatic car washing, Polishing and waxing, Chromed parts Automatic washing - simple and quick An automatic wash is a simple and quick way to clean your car, but it is worth remembering that it may not be as thorough as when you go over the with sponge and water.
Page 215 1996 Volvo 960 Several commercially-available products contain both polish and wax. Waxing alone does not substitute for polishing of a dull surface. A wide range of polymer-based car waxes can be purchased today. The waxes are easy to use and produce a long-lasting, high-gloss finish that protects the bodywork against oxidation, road dirt and fading.
Page 216 2 Vehicle Emission Control Information Your Volvo is designed to meet all applicable emissions standards, as evidenced by the certification label on the left wheelhousing. For further information regarding these regulations, please consult your file:///K|/ownersdocs/1996/1996_960/96960_801.htm (1 of 7)12/30/2006 10:13:08 AM...
Page 217: Volvo
5 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS) Standards (Canada) Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the rear facing side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
Page 218 8:3 Maintenance service, Warranty Maintenance service Volvo advises you to follow the service program which is outlined in the "Maintenance Records Manual". This maintenance program contains inspections and services necessary for the proper function file:///K|/ownersdocs/1996/1996_960/96960_801.htm (3 of 7)12/30/2006 10:13:08 AM...
Page 219 The maintenance services contain several checks which require special instruments and tools and therefore must be performed by a qualified technician. To keep your Volvo in top condition, specify time tested and proven Genuine Volvo Parts and Accessories. The Federal Clean Air Act - U.S.
Page 220 1996 Volvo 960 Refer to your separate Warranty booklet for detailed information concerning each of the warranties. pg. 8:4 Maintenance schedule Maintenance schedule A = Adjust (Correct if necessary) I = Inspect (Correct or Replace if necessary) R = Replace L = Lubricate...
Page 221 3) These intervals may apply, depending on actual driving conditions (see page 8:7 for details) 4) For proper functioning of the vehicle and its emission control system, Volvo recommends that the timing belt be replaced every 70,000 (112,000 km). pg. 8:5 Maintenance schedule...
Page 222 1996 Volvo 960 Rotate tires/check tire wear; (Align if needed.) Check power steering fluid level. BODY Power antenna (clean) Trunk, Hood Hinges and Latches Sun roof 1) Replace at 100,000 miles (160,000 km). 2) Brake fluid should be changed at owner request every second year (once a year if the car is driven in mountainous areas or in areas with high humidity).
Page 223 WARNING! The oil may be very hot. If you change the engine oil and filter yourself, your Volvo retailer can assist you in disposing of the used oil. Engine oil can be harmful to your skin - gloves should worn when performing this work.
Page 224 1996 Volvo 960 Add oil of the same kind as already used. Capacity (including filter): 5.9 US qts = 5.75 liters. Changing oil filter Replace the oil filter at every oil change WARNING! Oil spilled on a hot exhaust pipe constitutes a fire risk.
Page 225 Do not use oils with other viscosity ratings. The use of incorrect viscosity oil can shorten engine life. Volvo recommends the use of energy-conserving oils. Look for the API label. Synthetic oils complying with oil quality requirements are recommended for: driving in areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances or for a prolonged driving in mountainous areas.
Page 226 1996 Volvo 960 Extended periods of idling and/or low-speeds operation Frequent short trips (less than 7 miles = 11 km) EVERY 6 MONTHS OR EVERY 5,000 miles= Extended periods of driving in dusty and/or 8,000 km WHICHEVER COMES FIRST sandy areas...
Page 227 Check hoses and connections on distributor vacuum unit, connections on heater control servo systems and hydraulic brake servo. Checking and adjusting idle air control system Your Volvo is equipped with an electronically-controlled idle air control system that requires no checking or adjustment. Fuel system cap, tank and lines, and connections The effectiveness of the fuel system to contain hydrocarbons is dependent largely on a leakfree system.
Page 228 1996 Volvo 960 Three-way Catalytic Converter This is a supplementary device in the exhaust system, designed to clean exhaust gases. This device is mainly a container with a ceramic material insert, designed to let the exhaust gases pass through channels in the insert. The channel walls are covered by a thin layer of platinum-palladium. These metals act as catalysts, permitting a chemical action to occur without actually taking part in it.
Page 229 1996 Volvo 960 Heated oxygen sensor This is an emission control system designed to reduce emissions and improve fuel economy. The heated oxygen sensors monitor the composition of the exhaust gases leaving the engine. The exhaust gas analysis is fed into an electronic module. This adjusts the air-fuel ratio to provide optimum conditions for combustion and efficient reduction of the three major pollutants (hydrocarbons, carbon monoxide and oxides of nitrogen) by a three-way catalytic converter.
Page 230 1996 Volvo 960 Evaporative control system (EVAP) The engine is equipped with a fuel evaporation system which prevents the emission of fuel vapour into the atmosphere. The system consists of a system of hoses in the fuel tank, a "Roll-Over" valve on the...
Page 231 1996 Volvo 960 Crankcase ventilation The engine is provided with positive crankcase ventilation which prevents crankcase gases from being released into the atmosphere. Instead, the crankcase gases are admitted to the intake manifold and cylinders. PCV system The orifice nipple in the intake manifold and the filter at the end of the PCV hose in the aircleaner should be inspected every 60,000 miles (96,000 km).
Page 232 1996 Volvo 960 Contents Top of Page file:///K|/ownersdocs/1996/1996_960/96960_806.htm (10 of 10)12/30/2006 10:13:10 AM...
Page 233 1996 Volvo 960 pg. 8:13 Engine compartment Engine compartment 960 1 Expansion tank, coolant 2 Oil filler cap, engine 3 Engine oil dip-stick 4 Brake fluid reservoir 5 Battery 6 Data plate 7 Radiator 8 Power steering fluid reservoir 9 Air cleaner...
Page 234 8 Front seat slide rail and latch Oil 9 Door lock keyhole Low temperature grease or Volvo Teflon lock spray To avoid rattles and unnecessary wear, the body should be lubricated at regular service intervals. This should be done by an authorized Volvo retailer.
Page 235 15,000 miles (25,000 km) when driving under extremely severe conditions (mountain driving, hot climate, high humidity etc..) Check, without removing the cap, that the level is above the "MIN" mark of the fluid reservoir. Always entrust brake fluid changing to an authorized Volvo retailer. * At owner request pg. 8:16 Drive belt...
Page 236 1996 Volvo 960 Belt check Check the belt regularly to make sure it is in good condition and is clean. A worn or dirty belt can cause poor cooling and low generator output as well as impair the operation of the power steering and the air conditioning unit.
Page 237 Add coolant until the level is up to the MAX mark or slightly above. Start the engine and run until hot. Check the cooling system connections for tightness. Also re-check the coolant level. Capacity: See "Specifications" coolant: Volvo Genuine Coolant/Antifreeze only CAUTION The cooling system must always be kept filled to correct level.
Page 238 1996 Volvo 960 Adjusting washer nozzles The washer jets should spray the windshield as shown. Use the edge of a small screwdriver to adjust the nozzles, if necessary. Washer fluid reservoir The washer fluid reservoir is located in the engine compartments and holds approx. 0.5 US gal. (2 liters) - sedans and 0.8 US gal (3.2 liters) - wagons.
Page 239 1996 Volvo 960 Contents Top of Page file:///K|/ownersdocs/1996/1996_960/96960_813.htm (7 of 7)12/30/2006 10:13:11 AM...
Page 240: Specifications
Oil quality Meeting API specification SG, SG/CD, SH or Energy Conserving (EC) II For best fuel economy and engine protection, consult with your authorized Volvo retailer for recommended oils. Oil with a different quality rating may not provide adequate engine protection.
Page 241 Engine lubrication is provided by an eccentric pump driven from the crankshaft. Full-flow type oil filter. Exhaust emission control accomplished by fuel injection, heated oxygen sensors and three-way catalytic converter Type designation Volvo B 6304 S Output (SAE J 1349) 181 hp at 5200 rpm (135 kW at 73rps)
Page 242 1996 Volvo 960 Max. torque (SAE J 1349) at rpm 199 ft. lbs. (274 Nm) at 4100 rpm Number of cylinders 6 Bore 3.27" (83 mm) Stroke 3.54" (90 mm) Displacement 2.92 liters Compression ratio 10.7:1 Valve clearance: Self-adjusting All specifications are subject to change without notice.
Page 243 1996 Volvo 960 POWER TRANSMISSION Automatic transmission: Reduction ratios: AW 40 1st gear 2.80:1 2nd gear 1.53:1 3rd gear 1:1 Overdrive 0.71:1 Reverse 2.39:1 Rear axle: Reduction ratio 3.73:1 All specifications are subject to change without notice. Front suspension McPherson-type spring and strut suspension. Shock absorbers housed in strut casing. Rack-and-pinion steering.
Page 244 1996 Volvo 960 Toe-in, measured at the wheel rim: (0.4+/- 0.5 mm) tire sides: (0.5+/- 0.8mm) Contents Top of Page file:///K|/ownersdocs/1996/1996_960/96960_901.htm (5 of 5)12/30/2006 10:13:12 AM...
Page 245 Generator, rated output 1400 W max. current 120 Amp The battery contains corrosive and poisonous acids. It is of the utmost importance that old batteries are disposed of correctly. Your Volvo retailer can assist you in this matter. Bulbs No. of Bulb Trade No.
Page 246: W 2.1X9.5D
1156 21 W/32cp BA 15s 1 Front fog lights GE881 27 W * Sedan ** Wagon The following bulbs may be obtained from your nearest Volvo retailer: No. of Bulbs Power Socket bulbs License plate light BA 9s (wagon) (sedan) W 2.1x9.5d...
Page 247: W 2.1X9.5D
9:7 Specifications Vehicle Loading The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire information label. The label is located on the rear-facing edge of the right-front door. This label lists both tire and vehicle design limits. Do not load your car beyond the load limits indicated.
Page 248 1996 Volvo 960 WARNING! Improperly inflated tire will reduce tire life, adversely affect vehicle handling and can possibly lead to failure resulting in loss of vehicle control prior warning. All specifications are subject to change without notice. Capacities Fuel tank (approx.) 21.1 US gal.
Page 249 1996 Volvo 960 Service Manuals for your Volvo are available for purchase. These are the same manuals used by competent Volvo technicians. Major sections within the Service Manual System include: 0-General Information; 1- Lubrication and Service; 2- Engine; 3- Electrical System; 4- Power Transmission; 5-Brakes; 6- Suspension and Steering;...
Page 250 1996 Volvo 960 Your new Volvo comes with a four year road assistance program named ON-CALL. Additional information, features, and benefits are described in a separate information package in your glove compartment. pg. 9:9 Specifications Dimensions and weights U.S.A. and Canada Length (sedan) 191.8 in (487.1 cm)
Page 251 Your car is equipped with an accessory connector located under the dashboard on the driver's side. Please consult your Volvo retailer if you have any questions before connecting accessory or optional equipment to the vehicle's electrical systems.
Page 252 1996 Volvo 960 ventilated and immediately return the vehicle to your retailer for correction. Never sit in a parked or stopped car for any extended amount of time, nor have it unattended while the engine is running. Never operate the engine in confined, unventilated areas.
Page 253 1996 Volvo 960 70 W HB3/9005 60 W HB4/90006 BA 15s 21 W BA 15s 1156 21/5 1157 21 W BAU 15s - 21/5 1157NA VOLVO Volvo Car Corporation Goteborg, Sweden TP 3776/2 (Canada & U.S.A.) 25.000.11.95 Printed in Sweden, Graphic Systems AB, Goteborg 199...
Page 254 1996 Volvo 960 Contents Top of Page file:///K|/ownersdocs/1996/1996_960/96960_906.htm (10 of 10)12/30/2006 10:13:14 AM...

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