Teledyne PEM 9002 Instruction Manual
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Teledyne PEM 9002 Instruction Manual

Teledyne PEM 9002 Instruction Manual

Portable emissions onitor
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PEM 9002
P
E
M
ortable
missions
onitor
(US - Version, V1.0)

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Summary of Contents for Teledyne PEM 9002

  • Page 1 PEM 9002 ortable missions onitor (US - Version, V1.0)
  • Page 2 16830 Chestnut Street City of Industry, California 91748, USA TEL: 626-934-1500 TOLL FREE: 888-789-8168 FAX: 626-934-1651 www.teledyne-ai.com...
  • Page 4 If a product proves defective within the respective period, Teledyne will provide repair or replacement as described in the complete warranty statement. To arrange for service or obtain a copy of the complete warranty statement, please contact your nearst Teledyne distributor.

  • Page 6: Table Of Contents

    Table of Contents Page Page 6.6.2.2 Menu - Core Of Waste Gas Flow ..22 Product Description....... .2 6.6.2.3 Menu - CO Purge System ( )..22 manual Physical Data..........5 Calculation Formulae ......6 6.6.3 Menu Line 3 ..........23 6.6.3.1 Menu - Units ..........23 Technical Data ........7 6.6.3.2 Menu - O2-Ref........23 Front Panel Overview ......10...

  • Page 7: Product Description

    Product Description The Gas Analysis Computer is a multiple -function analyzer with integrated calculating functions. Measurements are in accordance with the general regulations set forth by the BIMSchV (German Regulations concerning the protection against harmful effects on the environment) at all kinds of combustion plants within the framework of the monitoring of exhaust systems.
  • Page 8 b) Measuring Procedure Temperature Measurem.: K-type thermocouple ( NiCr-Ni ) for waste or flue gas temperature K-type thermocouple (NiCr-Ni) for air or ambient temperature. O2-Measurement : Electrochemical measuring cell. CO-Measurement : Electrochemical measuring cell. Draft Measurement : Piezo-resistive principle with internal temperature compensation. Measuring Duration: Short-term memory measurements of max.
  • Page 9 c) Instrument Description Electrical Supply: NiCad battery 6V/4.0 Ah, external charger. Display: With backlight; alphanumeric and graphic display. 4 lines of 16 characters each, plus menu line. Computer Interface: RS 232. Printer Interface: Pin Printer (Normal Paper). Printer: External infrared thermo-paper printer. Memory: 100 memory blocks Adm.

  • Page 10: Physical Data

    2. Physical Data Measuring ranges: 0 ... 4.000 ppm (General Specifications) CO-0% 0 ... 9.999 ppm 0 ... 20,9 % Volume T.Gas + 32 °F to + 1.850 °F (0 °C ... + 1.000 °C) T.Room -5 °F to + 212 °F (- 20 °C ... +100 °C) Draft/Pressure 60 inches of H O ( 150.0 hPa)

  • Page 11: Calculation Formulae

    Calculation Formulae Calculation of the C O2 val = CO 2max * ( 1 - ------- ) in % Volume 20.9 2max: Max. CO -value (fuel-specific) in % Volume. Measured oxygen content in % Volume. Oxygen content of the air in % Volume. Calculation of the waste gas loss: qA = ( T.Gas - T.Air ) * (---------- + B) in %...

  • Page 12: Technical Data

    Technical Data Waste or Flue Gas Temperature Measurement Sensor: K-type thermocouple Range: +32 °F to 1.850 °F (0 to + 1.000 °C) Resolution: 0.1 °F or °C Accuracy: 1°C (0 to + 400 °C) 0.5 % of reading (up to 1.000 °C) Combustion Air or Ambient Temperature Measurement Sensor: K-type thermocouple...
  • Page 13 Oxygen (O2) Measurement Range: 0 to 20.9 % Volume Accuracy: % Volume Resolution: 0.1 % Volume Sensor: Electro-chemical cell Response time (T97): < 70 sec Carbon dioxide (C O2) Calculation Calculated from O2 m easurement Range: 0 to CO 2 max. Accuracy: 0.2 % Volume Resolution:...
  • Page 14 Options Nitrogen monoxide (NO) Measurement Range: 0 to 2.000 ppm Accuracy: 5 ppm (up to 150 ppm) 5 % of reading (up to 2.000 ppm) Resolution: 1 ppm Sensor: Electro-chemical cell Response time (T90): < 60 sec CO Measurement (without compensation) Range: 0 ...

  • Page 15: Front Panel Overview

    4 Front Panel Overview TELEDYNE Portable Emissions Monitor mbar ENTER START STOP PAPER ON/OFF PEM 9002...

  • Page 16: Keypad Functions

    5 Keypad Functions On / Off Soft Keys 0 / I START Start Measurements Scroll Measurements STOP Gas Feed Pump On / Off mbar Fuel Selection Start Draft Measurement Backlight On / Off Confirm in Memory Mode Scroll Key ENTER...

  • Page 17: User Guide

    6 User Guide Measure <START> Memory <S1> 6.1 Program Start Menu Config. <S2> Batt: Switch on the instrument 0 / I START STOP Start Measurements Calls up the memory program Note: The battery status is determined by how many battery symbols that are dark.

  • Page 18: Calibration Menu

    6.2 Calibration Menu Autozero 60 sec DO NOT PLACE Note: Do not place probe - Leave in ambient air PROBE until the unit is finished with the calibration phase. Batt: Battery symbols: empty full Possible Error Messages: Low Batt Batt empty T-Room Sensor ? T-Gas Sensor ? O2 Sensor defect...

  • Page 19: Fuel Selection

    6.3 Fuel Selection Select fuel menu FUEL SELECTION Scroll through list to select fuel be usedl No. 2 Oil Natural Gas Propane List of possible fuels: No. 2 Fuel Oil Northsea gas Natural Gas No. 6 Fuel Oil Propane No. 4 Fuel Oil Butane Confirm selected fuel 20.9 %...

  • Page 20: Additional Functions/Meas. Program

    6.4 Additional Functions of the Measuring Program Fuel Selection Change Fuel Selection START STOP Gas Feed Pump Gas Pump On / Off Display Illumination Backlight On / Off ENTER...

  • Page 21: Draft Measurement

    6.5 Draft Measurement Before pressing the mbar/hPa key, pull the air tube off the instrument! The draft sensor is calibrated (0.00 InW or hPa). Start draft measurement mbar from the measuring program: Draft Measurem. T.Gas 415.4 °F Attention: Draft 0.00 InW ±...

  • Page 22: Menu Lines

    6.6 Menu Lines CO 0% 0 ppm Ex.air - - - - - T.Gas 71.3 °F T.Room 71.4 °F Display next menu line Hold Zoom Info Zoom Info Hold The menu line makes it possible to operate the instrument in a fast and Graphic max.Draft CO-Protect easy way.

  • Page 23: Menu Line 1

    6.6.1 Menu Line 1 Hold Zoom Info The recorded measured values are displayed in inverse letters. Hold Intermediate storage of measured values 20.9 Next Return Enlarged display of measured values Zoom Hold Zoom Info Print No.2 Oil Opens the Information Box Info CO2max 15.6 O2Ref.

  • Page 24: Menu - Info Box

    6.6.1.1 Menu: Information Box Sensor Time&Date Return Sensor Sensor values (Info just for service) O2 Sensor 75 % CO Sensor H2 Sensor NO Sensor Return Momentary Sensor failure or degrading can be solved by longer Sensor Status: flush periods in ambient air or / and by exchanging the filter elements. O2 reading: >...

  • Page 25: Menu: Time And Date

    6.6.1.2 Menu: Time and Date Hold Zoom Info From Informations Menu Time&Date Sensor Time&Date Return Call up time and date Time: 10:53:25 Edit.time Set current time Date: 19:07:01 Edit.date Set current date Return Edit.time Edit.date Change numerical value Cursor flashes: OK to key in your entry.

  • Page 26: Menu Line 2

    6.6.2 Menu Line 2 From the measuring program: Max.Draft Graphic CO-protect 6.6.2.1 Menu: Graphic 20.9 %. Graphic Call up the Graphics Menu Effi. ----- % Return Hold Hold Intermediate storage of the graphics Intermediate storage of the graphics and all measured values. Return Terminate graphics menu...

  • Page 27: Menu - Core Of Waste Gas Flow

    6.6.2.2 Menu: Core of waste gas flow (Max. Draft) From the measuring program: Max. Draught det. T.Gas 125.5 °F max.Draft Enter Max. Draft Menu 20.9 % The menu: 'Max. Draft’ provides a graphic Hold Return display of such tendencies as rising or falling temperatures, which are indicated by oscillations of the bar graph.

  • Page 28: Menu Line 3

    6.6.3 Menu Line 3 Unit Add.Data O2-ref. From the measuring program: 6.6.3.1 Menu: Units Dimensions mg/m³ < S1 > Unit in ° C < S2 > Call up the 'Units' Menu Break < S3 > Change units to mg/m³ Unit O2-ref.

  • Page 29: Menu - Add. Data

    6.6.3.3 Menu: Additional Data (a dd. Data) From the measuring program: Unit Add.Data O2-ref. Add.Data Calls up menu for entering additional data smoke-no. . - . - . Oilderivate ..T.boiler: 0 °F Select Select Line Return Edit Select Edit...

  • Page 30: Menu Line 4

    6.6.4 Menu Line 4 Hold Memory Print From the Measuring Program: Case 1: 6.6.4.1 Memory Functions No Files are existend Hold Interm. storage of measured values New File Edit.Text Return Case 2: Example: Memory 3 No. 123-456-789 Bill Oldman Calls up the memory program Memory 96969 New York Edit.text...
  • Page 31 Case 1: No memory blocks created. Create new memory block NewFile No Files are existend Creates a memory block with additional data (e.g. type of combustion plant, customer address etc.) see Section 6.6.4.2, page 29. Edit. text Return New file Memory block (without Confirm memory block generation.
  • Page 32 Case 2: Memory blocks already exist. (Please refer to Section 6.6.4.2 "Create Memory Blocks") Memory 1 Scrolls existing memory blocks Display Save Return Intermediately stored measured values are now stored in the Save selected memory block! Stores measured values in the selected block...
  • Page 33 Other Memory Functions Note: If memory blocks exist, stored data can be accessed as follows: Scrolls existing memory blocks Memory 3 No. 123-456-789 Bill Oldman Display Views selected memory blocks 9696 New York Display Return Save Scrolls measuring data in the memory Grafic Graphics display of measured values Time:...

  • Page 34: Menu: Create Memory Blocks

    6.6.4.2 Menu: Create Memory Blocks Generation of memory blocks and entry of customer data New File Edit.text Return Calls up other lines of the memory menu. New File Creates new memory block. Edit Select Return Edit Enter customer number Toggles between figures and special characters 0123 /-+.
  • Page 35 No.: Select Selects the next entry line Switches on the entry mode Edit Edit Select Return Toggles between capitalization and Character set: Capitalization/Small Initial Letters small letters. Toggles between figures and special 0123 /-+. characters. Character set: Figures/Special Characters Available selection of characters: Letters: a to z, ä, ö, ü, ß...
  • Page 36 No.123 - 456 - 789 Select Selects the next entry line. Bill Oldman 1450 1st Ave Up to four lines of customer data can be entered. 1234 New York Edit Select Return Return Returns to the measuring menu. Return Display Save Display next menu line The memory block is saved for later measurements or until it is...

  • Page 37: Menu: Delete Memory Data

    6.6.4.3 Menu: Delete Memory Data Del.measur. Delete all Return Calls up other memory menus Selects the block to be deleted Delete file < S1 > meas. only < S2 > Break < S3 > Del.measur. Deletes the measurement Del.measur. Delete all Return Deletes block incl.
  • Page 38 Clears all memories Delete all Delete all < S1 > Deletes all meas. only < S2 > Break < S3 > Attention: All memories inlcuding additional data will be deleted! Del.measur. Delete all Return Deletes measurements only Abort Return Terminates memory function Returns to measuring menu.

  • Page 39: Printing The Measured Values

    6.6.4.4 Printing the Measured Values Direct printout from the measurement: T.Gas 362 °F Print Printout of current measuring values 4,3% CO/H2 12 ppm Hold Memory Print Printout of intermediately stored values: Hold Intermediate storage of measured values Print Printout of measured values...

  • Page 40: Configuration Menu

    6.7 Configuration Menu Measure <START> From the Progr am Start Menu : Memory <S1> Config. <S2> Batt: Call up the Configuration Menu Changing the Configuration Data: Sound Illum.off Sound Switches the acoustic signal On / Off Save < E > Continue <Start>...
  • Page 41 From the Configuration Menu Auto-off Illumination Reset Reset Resets all instrument parameters Delete Memory prog. keys reset press <E> Attention: Confirming Reset with ENTER cancels all Break instrument settings. All memory blocks are deleted. Returns to the Measuring Mode. Confirm Reset ENTER Aborts the Reset routine...

  • Page 42: Entering The Company Address

    6.8 Entering the Company Address From the Program Start Menu: Sound Illum. off Call up the Configuration Menu Save < E > Continue <Start> From the Configuration Menu: Sound Illumination Reset Call up Address Entry Edit. Printerheader COMPANY Address Edit Switch on the Entry Mode Phone-No.

  • Page 43: System Maintenance

    7. System Maintenance See drawing on page 42. Waste Gas Cleaning System Attention: Empty the condensate reservoir completely after each measuring operation. Water residues within the measuring instrument will destroy the pumps and sensors! Damage of the filter and / or improperly fitted filter will greatly decrease o eliminate the filter function and will eventually destroy pumps and sensors.

  • Page 44: Rs 232 Interface

    Guarantee and warranty obligations do not apply to damages Damages: caused by improper handling, negligence and grave external influences. RS - 232 Interface Provides connections for special Service and Data Communications. Battery / Line Voltage Operation Battery operation: Maximum 36 hours of continuous measuring. Battery charger: External charger 110 V~/ 60 Hz.
  • Page 45 Information on Charging the Battery PEM9002 is equipped with an NiCad storage battery. The service life and capacity of the battery are considerably affected by the way the instrument is charged and used. In order to make the handling safer, the instrument has a load management unit.
  • Page 46 Storing the instrument is only recommended if the NiCad battery is fully charged. If the instrument has to be stored for a prolonged time (approx. 2 weeks or longer) it is recommended to leave the instrument connected to the charger. The same applies to low-level discharge of the battery: leave the instrument connected to the charger for a longer period (up to 12 hours).

  • Page 47: Loading Paper

    10. Loading Paper...

  • Page 48: Waste Gas Cleaning System

    11. Waste Gas Cleaning System fine filter particel filterelement dry filtrate level level output water trap input...

  • Page 49: Filters And Other Cleaner Parts

    PEM 9002 - Filters and other cleaner parts 11.1 02 05 04 02 Replacement Parts(Part No.): 20594 (01) / 20370 (02) / 20596 (03) / 22049 (04) / 21954 (05) / 21779 (06) / 20919 (07) / 20592 (08) / 20921 (09) / 20365 (10) / 20591 (11) / 21955 (12) / 22017 (13) / 21427 (14) Maintenance: - Empty the condensate reservoir after each measuring operation.

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