Teledyne CEA 9001 Instruction Manual
Teledyne CEA 9001 Instruction Manual

Teledyne CEA 9001 Instruction Manual

Combustion efficiency analyzer

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C
E
A
ombustion fficiency nalyzer
(US - Version, V3.1)
(US - Version, V3.1)

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Summary of Contents for Teledyne CEA 9001

  • Page 1 ombustion fficiency nalyzer (US - Version, V3.1) (US - Version, V3.1)
  • Page 2 16830 Chestnut Street City of Industry, California 91748, USA TEL: 626-934-1500 TOLL FREE: 888-789-8168 FAX: 626-934-1651 www.teledyne-ai.com...
  • Page 4: Table Of Contents

    Table of Contents Page Page 6.6.2.2 Menu - Core Of WasteGasFlow...22 ProductDescription........2 6.6.2.3 Menu - CO Purge System ( )..22 manual Physical Data...........5 Calculation Formulae......6 6.6.3 Menu Line 3 ...........23 6.6.3.1 Menu - Units ..........23 Technical Data.........7 6.6.3.2 Menu - O2-Ref........23 Operating Element ........10 6.6.3.3 Menu - Add.
  • Page 5: Productdescription

    Product Description The Gas Analysis Computer is a multiple -function analyzer with integrated calculating functions. Measurements are in accordance with the general regulations set forth by the BIMSchV (German Regulations concerning the protection against harmful effects on the environment) at all kinds of combustion plants within the framework of the monitoring of exhaust systems.
  • Page 6 b) Measuring Procedure Temperature Measurem.: K-type thermocouple ( NiCr-Ni ) for waste or flue gas temperature K-type thermocouple (NiCr-Ni) for air or ambient temperature. O -Measurement : Electrochemical measuring cell. CO-Measurement : Electrochemical measuring cell. Draft Measurement : Piezo-resistive principle with internal temperature compensation. Measuring Duration: Short-term memory measurements of max.
  • Page 7 c) Instrument Description Electrical Supply: NiCad battery 6V/1200 mAh, external charger. Display: With backlight; alphanumeric and graphic display. 4 lines of 16 characters each, plus menu line. Computer Interface: RS 232. Printer Interface: Infrared (HP Protocol). Printer: External infrared thermo-paper printer. Memory: 100 memory blocks Adm.
  • Page 8: Physical Data

    2. Physical Data Measuring ranges: 0 ... 4.000 ppm (GeneralSpecifications) CO-0% 0 ... 9.999 ppm 0 ... 20,9 % Volume T-Gas + 32 °F to + 1.850 °F (0 °C ... + 1.000 °C) T-Air -5 °F to + 212 °F (- 20 °C ... +100 °C) Draft/Pressure 60 inches of H O ( 150.0 hPa)
  • Page 9: Calculation Formulae

    Calculation Formulae Calculation of the CO value: = CO * ( 1 - ------- ) in % Volume 2max 20.9 max. CO -value (fuel-specific) in % Volume. 2max Measured oxygen content in % Volume. Oxygen content of the air in % Volume. Calculation of the waste gas loss: qA = ( T.Gas - T.Air ) * (---------- + B) in %...
  • Page 10: Technical Data

    Technical Data Waste or FlueGasTemperatureMeasurement Sensor: K-type thermocouple Range: +32 °F to 1.850 °F (0 to + 1.000 °C) Resolution: 0.1 °F or °C Accuracy: 1°C (0 to + 400 °C) 0.5 % of reading (up to 1.000 °C) Combustion Air or Ambient TemperatureMeasurement Sensor: K-type thermocouple Range:...
  • Page 11 Oxygen (O ) Measurement Range: 0 to 20.9 % Volume Accuracy: % Volume Resolution: 0.1 % Volume Sensor: Electro-chemical cell Response time (T97): < 70 sec Carbon dioxide (CO ) Calculation Calculated from O measurement Range: 0 to CO max. Accuracy: 0.2 % Volume Resolution:...
  • Page 12 Options Nitrogenmonoxide (NO) Measurement Range: 0 to 2.000 ppm Accuracy: 5 ppm (up to 150 ppm) 5 % of reading (up to 2.000 ppm) Resolution: 1 ppm Sensor: Electro-chemical cell Response time (T90): < 60 sec COMeasurement (without H2 compensation) Range: 0 ...
  • Page 13: Operating Element

    4 Operating Elements START mbar STOP ENTER ENTER 0 / I...
  • Page 15: User Guide

    Note: The battery status is determined by how many battery symbols that are dark. 7 dark symbols = 70 % of battery power capacity...
  • Page 16: Calibrationmenu

    Note: Do not place probe - Leave in ambient air until the unit is finished with the calibration phase. Batt: Low Batt Batt empty T-Room Sensor ? Note: Any errors that occur during calibration are T-Gas Sensor ? displayed on the information line. O2 Sensor defect O2 Sens.
  • Page 17: Fuel Selection

    Natural Gas...
  • Page 19: Draft Measurement

    Before pressing the mbar/hPa key, pull the air tube off the instrument! The draft sensor is calibrated (0.00 InW or hPa). Attention: ± No pressure values Exceeding 60 inches of H O ± 150 hPambar)! Note: Carefully replace the air tube. For draft Measurement, connect air tube to the positive (+) Wait until the measured value has connector only.
  • Page 20: Menu Lines

    The menu line makes it possible to operate the instrument in a fast and easy way. Pressing the appropriate soft key (S1 to S3) accesses submenu directly and/or allows direct execution of a function.
  • Page 21: Menu Line 1

    The recorded measured values are displayed in inverse letters. Note: The information Box displays the current status of battery, the selected fuel type (including CO2 max value) and the O2 reference value for converting units.
  • Page 22: Menu - Info Box

    O2 Sensor 75 % CO Sensor H2 Sensor NO Sensor Momentary Sensor failure or degrading can be solved by longer Sensor Status: flush periods in ambient air or / and by exchanging the filter elements. O2 reading: > 50 % O2 Sensor OK If the failure or degrading keeps occuring and cannot be fixed, CO &...
  • Page 23: Menu - Time And Date

    Cursor flashes: OK to key in your entry.
  • Page 24: Menu Line 2

    Intermediate storage of the graphics and allmeasured values.
  • Page 25: Menu - Core Of Wastegasflow

    The menu: 'Max. Draft’ provides a graphic display of such tendencies as rising or falling temperatures, which are indicated by oscillations of the bar graph. As soon as the temperature has stabilized the bar graph appears in the center of the display. Note: If necessary, intermediate storage of measured values is possible as follows: All measured value will be stored in...
  • Page 26: Menu Line 3

    0123 /-+.
  • Page 27: Menu - Add. Data

    The selected option is shown in a frame. A flashing cursor appears at the first entry position. Select between for oil derivatives.
  • Page 28: Menu Line 4

    No Files are existend...
  • Page 29 Creates a memory block with additional data (e.g. type of combustion plant, customer address etc.) see Section 6.6.4.2, page 29.
  • Page 32: Menu - Creatememory Blocks

    Toggles between figures and special characters 0123 /-+. Available characters for (customer) code: Figures: 0 to 9 Special characters: - + . , : * > < / You can enter up to 13 consecutive characters into the (customer) code line.
  • Page 33 Toggles between capitalization and small letters. Toggles between figures and special characters. 0123 /-+. Available selection of characters: Letters: a to z, ä, ö, ü, ß Letters: A to Z, Ä, Ö. Ü Figures: 0 to 9 Special characters - + . , : * > < / Up to 16 characters can be entered consecutively.
  • Page 34 Up to four lines of customer data can be entered. The memory block is saved for later measurements or until it is deleted again. Stored values can be viewed by means of menu point 'Display Newmeasured values can be stored in thememory block by meanmeans ofmenu point 'Save'.
  • Page 36 Attention: All memories inlcuding additional data will be deleted!
  • Page 37: Printing Themeasured Values

    Attention: Infrared optical Note: transmission link - always For data transfer from the manual instrument to the associated keep straight and free from IR printer, direct the top surface of the analyzer towards the obstacles! printer. The measuring protocol is printed. Please keep a minimum distance o1”...
  • Page 38: Configurationmenu

    Adjustable display illumination from 0 - 90 seconds in increments of 5 seconds.
  • Page 39 Attention: Confirming Reset with ENTER cancels all instrument settings. All memory blocks are deleted.
  • Page 40: Entering The Company Address

    Entry of letters, figures and special characters as in thememory mode (Section 6.6.4.2). The entered or corrected company address is now saved and will always appear on the printout of measuring data.
  • Page 41: System Maintenance

    7. System Maintenance Gas Processing: See drawing on page 44. Attention: Empty the condensate reservoir completely after each measuring operation. Water residues within the measuring instrument will destroy the pumps and sensors! Damage of the filter and / or improperly fitted filter will greatly decrease o eliminate the filter function andwilleventually destroy pumps and sensors.
  • Page 42: Rs 232 Interface

    Guarantee and warranty obligations do not apply to damages Damages: caused by improper handling, negligence and grave external influences. RS - 232 Interface Provides connections for special Service and Data Communications. Battery / Line Voltage Operation Battery operation: Maximum 8 hours of continuous measuring. Battery charger: External charger 110 V~/ 60 Hz.
  • Page 43 Information on Charging the Battery CEA9001 is equipped with an NiCad storage battery. The service life and capacity of the battery are considerably affected by the way the instrument is charged and used. In order to make the handling safer, the instrument has a load management unit.
  • Page 44 Storing the instrument is only recommended if the NiCad battery is fully charged. If the instrument has to be stored for a prolonged time (approx. 2 weeks or longer) it is recommended to leave the instrument connected to the charger. The same applies to low-level discharge of the battery: leave the instrument connected to the charger for a longer period (up to 12 hours).
  • Page 47: Gas Processing

    GAS PROCESSING (Part No. VK-00190) Part No 20591 O-Ring 18x3 Part No 20365 O-Ring 23x2 O-Ring 23x2 O-Ring 23x2 Part No 20592 Part No 21990 Part No 20370 Part No O-Ring 23x2 20370 Part No 20370 Microfilter Part No.20919 ø 23.5mm Hydrophob Filter Grating structure must be directed outward ! Part No...

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