3-2 assembling the pedal section of the stand ............5 3-3 assembling the table ....................6 3-4 Connecting the power cable ..................7 3-5 Installing the sewing machine main unit ..............7 3-6 Installing the cover ....................8 3-7 Installing the stopper for tilt prevention ...............8 3-8 Installing the operation panel ................8...
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7-5 Basic operation of the sewing machine ..............56 7-6 Changing the basic set value ................59 (1) Changing the sewing machine speed <Max. sewing speed setting> ..........59 (2) Changing the pitch <Pitch setting> ....................60 (3) Changing the needle thread tension <Needle thread tension setting> ..........60 (4) Changing the shirring amount <Shirring amount setting>...
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9-1 Data input screen ....................91 9-2 Sewing screen ......................92 9-3 Details data input screen ..................93 9-4 Basic operation of the sewing machine .............94 9-5 Changing the basic set value ................95 (1) Changng the sewng speed <Max. sewng speed settng> .............95 (2) Changng the ptch <Ptch settng>...
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(3) Explanaton of compensaton thread tenson automatc ..............123 14-4 Explanation of the shirring smoothing function ..........125 (1) Explanaton of the moton of shrrng smoothng functon ..............125 (2) Settng of the shrrng smoothng functon ..................126 14-5 Explanation of the size class ................127 (1) Explanaton of the sze class ......................127 (2) Sze development ..........................129 15.
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24-1 Replacing procedure of feed belt ..............170 (1) Replacng the top feed belt ......................170 (2) Replacng the bottom feed belt ......................171 (3) Replacng the bottom feed roller ....................171 24-2 Changing the amount of alternate vertical movement of walkingfoot and presser foot ......................
1. SPECI�ICatIoNS 1-1 Specifications of the machine head Sewing speed Max. 3,500 sti/min (*1) Feed system Intermittent belt feed by direct drive of stepping motor Stitch length Both top and bottom 1.5 to 6 mm Stitch length adjustment system Panel input Stitch length adjustment minimum resolution 0.1 mm Needle bar stroke...
2. CoNFIGuratIoN 2-1 Sewing machine main unit 1 Sewing machine head 2 operation panel 3 Control box 4 auxiliary table (WorK toP taBLE) 5 Power switch 6 Main pedal 7 auxiliary pedal 8 thread stand 9 Shirring release switch –...
2-2 operation panel 1 touCH PaNEL, LCD display section 2 MEDIa take-out lever card slot (use with the lid closed.) 3 MEDIa 4 CoNNECtor for external input 5 VarIaBLE rESIStor for adjusting contrast of colored LCD screen 6 CoNNECtor for rS-232C communication –...
3. INStaLLatIoN 3-1 Caution at the time of set-up 1) Transporting procedure of the sewing machine Hold and transport the sewing machine with two persons as shown in the illustration. Do not hold the handwheel. 2) Caution when placing the sewing machine...
3-2 assembling the pedal section of the stand 1) Assemble the lower strut to the stand using square nut 7 (wide width). 2) Put bush 4 to the pedal 8 and pass it through shaft 5 together with shaft bearing plate 3 . Then fix with pedal shaft bearing 2 .
3-3 assembling the table 1) Fix hinge seats 5 and machine head supporting rubbers 6 on table 1 with the nails. (Use 2 pcs. each of nail for fixing hinge seats 5 and 1 pc. each of nail for fixing machine head supporting rubbers.) 2) Attach felts 7 to machine head supporting rubbers 6 .
3-5 Installing the sewing machine main unit WarNING : to prevent possible accidents caused by the fall of the sewing machine, perform the work by two persons or more when the machine is moved. Insert hinges 1 into the holes in the frame and place the machine head on the table.
3-6 Installing the cover WarNING : When tilting/raising the sewing machine head, perform the work so as not to allow your fingers to be caught in the machine. In addition, to avoid possible accidents caused by abrupt start of the machine, turn oFF the power to the machine before starting the work.
3-9 Connecting the cords Ground wire Sewing machine head CN38 Terminal No. of poles Name of cable CN21 CN38 White 4 poles Power cable of main motor CN25 CN21 White 9 poles Encoder cable of main motor CN26 CN56 CN25...
4) Fix the cords connected to MAIN p.c.b. with cord clamp A. Handling the cords 1) When fixing the cords, connect them with the sewing machine tilted, and bundle with clip band 1 . 2) When the machine head Cord clamp a...
3-12 Installing the thread stand 1) Assemble the thread stand unit and set it to the hole located on the upper right side of the table. 2) Tighten lock nut 1 so that the thread stand unit does not move. 3) When ceiling wiring is possible, pass the power cable through the inside of thread stand rod 2 .
4-1 attaching the needle WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Turn the handwheel until the needle bar reaches the highest point of its stroke.
3) Press the bobbin winder trip latch 2 in the direction of a and start the sewing machine. The bobbin rotates in the direction of C and the bobbin thread is wound up. The bobbin winder spindle 1 automatically as soon as the winding is finished.
2. Be sure to close the cover when starting the sewing machine. there is a danger of rolling cloth in the bobbin case or the like. 4-6 adjusting the thread tension [adjusting the needle thread tension] 1) Turn clockwise (direction a) thread tension nut No.
5. oPEratIoN oF tHE SEWING MaCHINE (SEMI-autoMatIC BaSIC VoLuME) 5-1 Data input screen Button Name of button Description PATTERN SELECTION button Pattern No. being selected at present is displayed on the button and when the button is pressed, PATTERN No.
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Button Name of button Discription PAT TERN NE W REGISTER When the button is pressed, pattern No. new register button screen is displayed. PATTERN COPY button When the button is pressed, sewing data copy screen is displayed. LETTER INPUT button When the but ton is pressed, let ter input screen is displayed.
5-2 Sewing screen Button Name of button Description Max. SEWING SPEED When the button is pressed, max. sewing speed setting screen is SETTING button displayed. MEASURE button When the button is pressed, length of each step is measured dur- ing sewing and is reflected to icon display shape of step selection button.
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Button Name of button Description CANCEL button When the button is pressed, the step details button is closed. STEP FEED button When the button is pressed, the selected step advances by one. STEP RETURN button When the button is pressed, the selected step returns by one.
5-4 Feed amount The explanation is given for the feed amount of the sewing machine. Feed amount on the operation consists of the three kinds of feed amounts, bottom feed amount (pitch), main feed amount (pitch + shirring amount) and auxiliary feed amount (pitch + shirring amount + shirring amount for auxiliary feed).
5-5 Basic operation of the sewing machine (1) Prepare the materials. Prepare right and left sleeves and garment body. (2) turn oN the power. 1) Turn ON the power switch. 2) Data input screen is displayed after the display of the initial screen.
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3) Press pattern No. button 4) Press ENTER button 4 . (4) Select left/right alternate sewing. <Left/right alternate sewing selection> Press LEFT/RIGHT ALTERNATE SEWING button 5 to select the program changeover method (for right sleeve and left sleeve). Alternate sewing, right : Left/right alternate sewing starting from the right sleeve Alternate sewing, left : Left/right alternate sewing starting from the left sleeve...
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1 w h e t h e r o r n o t t h e s e t materials correspond with the called program (for right sleeve/left sleeve). 5) Start sewing. 6) When sewing is performed up to the next notch, stop the sewing machine once. – –...
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7) Press once knee switch 7 . Step of the program advances by one (A). 8) Repeat procedure 5) through 7) until the end of sewing. 9) Perform thread trimming with pedal 8 . – –...
5-6 Basic change of the set value (1) Changing the sewing speed <Max. sewing speed setting> 1) Press MAX. SEWING SPEED SETTING button 1 in the sewing screen. 2) Press MAX. SEWING SPEED CHANGE button (fast) and (slow) 2 alternately to change "speed set value"...
2) P r e s s " + " / " – " b u t t o n s 2 t o change "sewing pitch" a. 3) Press ENTER button (3) Changing the needle thread tension <Needle thread tension setting> 1) Press NEEDLE THREAD TENSION SETTING button 2) Press ten keys...
(4) Changing the shirring amount <Shirring amount setting> 1) Press STEP SELECTION button 1 to select step. 2) P r e s s " + " / " – " b u t t o n s 2 t o change shirring amount set value a.
"5-5 (4) Select left/right alternate sewing". 6) Press READY key 7) Perform sewing. 8) Stop the sewing machine at each notch and perform checking of shirring amount. 9) When notches do not fit properly, press "+"/ "–" buttons 2 after thread trimming on the way to change shirring amount set value a.
5-8 Deleting the pattern <Pattern deletion> 1) Press PATTERN SELECTION button 2) Press UP/DOWN SCROLL buttons to display pattern No. button 3 of the pattern to be deleted. 3) Press PATTERN No. buttonn 4) Press PATTERN DELETION button When deleting it, the pattern does not return to the former one.
6. oPEratIoN oF tHE SEWING MaCHINE (SEMI-autoMatIC aPPLICatIoN VoLuME) 6-1 Correcting the pattern (1) Changing the needle thread tension of specified step <Compensation thread tension setting> This is the function to add the needle thread ten- sion of the specified step to the overall needle thread tension as much as "compensation nee- dle thread tension set value".
6) Press CANCEL button (2) Changing the pitch of specified step <Compensation pitch setting> The state that is possible to change the step on the sewing screen is the state that step 1 is selected before starting sewing. This is the function to add the pitch of the specified step to the overall pitch as much as the compensation pitch set value.
4) Press ten keys 4 to change com- pensation pitch set value a. When inputting the minus numeral in the ten key pop-up screen, press the minus button after inputting "0" and input the numeral. 5) Press ENTER button 6) Press CANCEL button (3) Increasing/decreasing the shirring amount of all steps <Shirring amount increase/decrease setting>...
4) P r e s s " + " / " – " b u t t o n s 4 t o change compensation shirring amount set value a and number of stitches of compensation shirring amount B. Shirring amount Step Compensation shirring amount is the shirring ¡...
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4) Press DOWN SCROLL button 5) Press STEP ADDITION button 6) Press ENTER button – –...
6 ) P r e s s S H I R R I N G A M O U N T b u t t o n s 7 to change shirring amount set value a. 7) Press ENTER button 5) Press CANCEL button (6) Deleting the step <Step deletion>...
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4) Press DOWN SCROLL button 5) Press STEP DELETION button 6) Press ENTER button – –...
7) Press CANCEL button (7) Changing the start position of program <Start position change> 1) Press READY key 1 to change over the screen to data input screen a. 2) Press STEP SELECTION button 2 to select the step which is the start position you desire.
(8) Mirroring the program of one sleeve and creating the program of the other sleeve <Mirroring function> 1) Press READY key 1 to change over the screen to data input screen a. 2) Press STEP DETAILS button 3) Press MIRRORING button 4) Press ENTER button –...
5) Press CANCEL button (9) Changing the top notch position of program <top notch position change> 1) Press READY key 1 to change over the screen to data input screen a. 2) Press STEP SELECTION button 2 to select the step which is the top notch position you desire.
(10) Naming the pattern <Data name setting> 1) Press READY key 1 to change over the screen to data input screen a. 2) Press LETTER INPUT button 3) Press LETTER buttons 3 to input the letter. 4) Cursor in the inputted letter display B can be moved with CURSOR MOVE, LEFT (RIGHT) buttons ) 4 .
6-2 Copying the pattern <Pattern copy> (1) Pattern copy in semi-automatic mode <Copy to semi-automatic> 1) Press READY key 1 to change over the screen to data input screen a. 2) Press PATTERN COPY button 3) Press PATTERN No. button 3 to select the pattern of copy source.
7) Press CANCEL button When the number of patterns that have been registered of fully-automatic is 99 patterns, the display is automatically changed over and copied to semi-automatic. (2) Pattern copying from semi-automatic to fully-automatic <Copy to fully-automatic> 1) Press READY key 1 to change over the screen to data input screen a.
5) Press SEMI AUTO/FULL AUTO CHANGEOVER button 5 to display FULL-AUTO 6) Press ten keys 6 to input the pattern No. of copy destination. 7) Press ENTER button 8) Press CANCEL button When the number of patterns that have been registered of fully-automatic is 99 patterns, the display is automatically changed over and copied to semi-automatic.
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3) Press ten keys 3 to input the new pattern No. 4) Press ENTER button 5) Change the pitch. Refer to "5-6 (2) Changing the pitch". 6) Select left/right alternate sewing. "5-5 (4) Select left/right alternate Refer to sewing". 7 ) P r e s s S H I R R I N G A M O U N T b u t t o n 5 to input shirring amount.
6-4 using the other functions (1) Directly calling the pattern from the sewing screen <Direct pattern selection> When registering the patterns which are frequently used to the DIRECT SELECTION button, pattern se- lection can be simply performed from the operating screen by only pressing the button.
7. oPEratIoN oF tHE SEWING MaCHINrE (FuLLY-autoMatIC BaSIC VoLuME) 7-1 Data input screen Button Name of button Description PAT T E R N S E L E C T I O N Pattern No. being selected at present is displayed on button the button and when the button is pressed, pattern No.
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Button Name of button Description PATTERN NEW REGISTER When the button is pressed, pattern No. new register button screen is displayed. PATTERN COPY button When the button is pressed, sewing data copy screen is displayed. LETTER INPUT button When the button is pressed, letter input screen is dis- played.
7-2 Sewing screen Display Name of button Description FULL AUTO INTERRUPTION When the button is pressed, fully-automatic is interrupted button and measuring is stopped. MAX. SEWING SPEED SET- When the button is pressed, max. sewing speed setting screen is displayed. TING button MEASURE button When the button is pressed, length of each step is measured during sewing...
7-3 Detailed data input screen Button Name of button Description CANCEL button When the button is pressed, step details screen is closed. STEP FEED button W h e n t h e b u t t o n i s p r e s s e d , s e l e c t i o n s t e p advances by one.
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Button Name of button Description LENGTH BETWEEN STEPS When the button is pressed, length between steps # 0 SETTING button setting screen is displayed. GRADING VALUE SETTING When the button is pressed, grading value setting button screen is displayed. COMPENSATION THREAD When the button is pressed, compensation thread TENSION SETTING button...
7-4 Feed amount The explanation is given for the feed amount of the sewing machine. Feed amount on the operation consists of the three kinds of feed amounts, bottom feed amount (pitch), main feed amount (pitch + shirring amount) and auxiliary feed amount (pitch + shirring amount + shirring amount for auxiliary feed).
7-5 Basic operation of the sewing machine (1) Prepare the materials. 1) Prepare left and right sleeves, and garment body. (2) turn the power oN. 1) Turn the power switch ON. 2) Data input screen is displayed after the display of the initial screen.
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(4) Selecting left/right alternate sewing <Left/right alternate sewing selection> Press LEFT/RIGHT ALTERNATE SEWING button 1 to select program changeover method (for right sleeve and left sleeve). Alternate sewing, right : Left/right alternate sewing starting from the right sleeve Alternate sewing, left : Left/right alternate sewing starting from the left sleeve Right sleeve only : Right sleeve sewing only Left sleeve only : Left sleeve sewing only...
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3) Set sleeves and garment body to the sewing machine. * When temporarily setting the shirring amount to "0" during sewing, press SHIRRING RELEASE switch C. When the switch is pressed, LED lights up and the shirring amount is set to "0". When the switch is pressed twice, LED goes off and the shirring amount returns to the shirring amount of the selected step.
(2) Changing the pitch <Pitch setting> 1) Press SEWING DATA DISPLAY button 2) P r e s s " + " / " – " b u t t o n s 2 t o change pitch set value a. 3) Press ENTER button (3) Changing the needle thread tension <Needle thread tension setting>...
2) P r e s s t e n k e y s 2 t o c h a n g e needle thread tension set value a. 3) Press ENTER button (4) Changing the shirring amount <Shirring amount setting> 1) Press STEP SELECTION button 1 to select the step.
6) Press READY key 7) Start sewing. 8) Stop the sewing machine at each notch and perform checking of shirring amount. 9) When notches do not correspond with each other, press "+"/ "–" buttons after thread trimming on the way to change shirr- ing amount set value a, and perform re-sewing.
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15) Press knee switch 5 once. Step of the program advances by one. (a) 16) Repeat procedures 13) through 15) until the end of sewing. 17) Perform thread trimming with pedal 6 . – –...
7-8 Deleting the pattern <Pattern deletion> 1) Press PATTERN SELECTION button 2) P r e s s U P / D O W N S C R O O L b u t t o n 2 to display PATTERN No. button 3 to be deleted.
8. oPEratIoN oF tHE SEWING MaCHINE (FuLLY-autoMatIC aPPLICatIoN VoLuME) 8-1 Correcting the pattern (1) Changing the length of specified step <Length between steps setting> The state that can be changed in the sewing screen is the state that step 1 is selected before starting sewing. 1) In the state that step 1 is selected, press STEP...
4) Press ten keys 4 to change com- pensation thread tension set value a. When inputting the minus numeral in the ten key pop-up screen, press the minus button after inputting "0" and input the numeral. 5) Press ENTER button 6) Press CANCEL button 6 .
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2) Press STEP FEED/RETURN buttons 2 to select the step to be changed. 3) Press COMPENSATION PITCH button 3 . 4) Press ten keys 4 to change com- pensation pitch set value a. When inputting the minus numeral in the ten key pop-up screen, press the minus button after inputting "0"...
(4) Increasing/decreasing the shirring amount of all steps <Shirring amount increase/decrease setting> 1) Press SEWING DATA DISPLAY button 2) Press "+"/ "–" buttons 2 to change pitch set value a. 3) Press ENTER button 4) Check set value B. – –...
(5) Increasing/decreasing the shirring amount immediately after changeover of step <Compensation shirring amount setting> 1) Press STEP SELECTION button 1 to select the step. 2) Press STEP DETAILS button 3) Press COMPENSATION SHIRRING AMOUNT SETTING button 4) P r e s s " + " / " – " b u t t o n s 4 t o change compensation shirring amount set value a and number of stitches of compensation...
6) Press CANCEL button 6 . (6) adding the step <Step addition> 1) Press READY key 1 to change over the screen to data input screen a. 2) Press STEP SELECTION button 2 to select the step which is one before the step addition position.
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5) Press ENTER button 6) Press SHIRRING AMOUNT buttons 7 to change shirring amount set value B. 7) Press ENTER button 8) Press CANCEL button 8 . – –...
(7) Deleting the step <Step deletion> 1) Press READY key 1 to change over the screen to data input screen a. 2) Press STEP SELECTION button 2 to select the step to be deleted. 3) Press STEP DETAILS button 4) Change over the display with SCROLL buttons 4 and press STEP DELETION button 5 .
(9) Changing the size <Size change> 1) Press SEWING DATA DISPLAY button 2) Press "+"/ "–" buttons 2 to change the size. 3) Press ENTER button 4) Check set value 4 . – –...
(10) Setting the offset value of grading <Grading value setting> Grading is the way to enlarge or reduce the basic pattern and develop the size. Here, increased or decreased value per size when the size is changed can be set at every step. 1) Press READY key 1 to change over the screen to data input screen a.
7) Press CANCEL button 7 . (11) Changing the start position of program <Start position change> 1) Press READY key 1 to change over the screen to data input screen. 2) Press STEP SELECTION button 2 to select the step you desire to set the start position.
5) Press ENTER button 6) Press CANCEL button 6 . When the start position is changed, simultaneously the shirring amount data of each step move together. (12) Mirroring the program of one sleeve and creating the program of the other one <Mirroring function>...
(13) Changing the top notch position of program <top notch position change> 1) Press READY key 1 to change over the screen to data input screen. 2) Press STEP SELECTION button 2 to select the step you desire to set the top notch position.
6) Press ENTER button 7) Press CANCEL button 6 . (14) Naming the pattern <Data name setting> 1) Press READY key 1 to change over the screen to data input screen a. 2) Press LETTER INPUT button – –...
3) Press LETTER button 3 to input the letter. 4) Cursor inside input letter display B can be moved with CURSOR, LEFT (RIGHT) MOVE button ) 4 . 5) When DELETION button 5 is pressed, the letter on the left side of cursor disappears. 6) Press ENTER button 7) The inputted letter is displayed at pattern name display section C.
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3) Press PATTERN No. button 3 to select the pattern of copy source. 4) Press COPY DESTINATION INPUT button 4 . 5) Press ten keys 5 to input the pattern No. of copy destination. 6) Press ENTER button 7) Press CANCEL button 7 .
(2) Pattern copy from fully-automatic to semi-automatic <Copy to semi-automatic> 1) Press READY key 1 to change over the screen to data input screen a. 2) Press PATTERN COPY button 3) Press PATTERN No. button to select the pattern of copy source. 4) Press COPY DESTINATION INPUT button 4 .
8) Press CANCEL button 8 . * When the number of registered patterns of fully-automatic is 99 patterns, the display is automatically changed over and the pattern is copied to semi-automatic. 8-3 Creating a new pattern <New pattern creation> The way to newly create a pattern is explained in the application volume. 1) Press READY key 1 to change over the screen to data input screen a.
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10) Press ENTER button [ In case of teaching inputting ] 8) Set the materials and perform sewing. 9) The sewing machine stops at the changeover position of the step. 10) Press the knee switch. 11) Repeat procedures 7) through 10).
12) Press ENTER button !0 after registering the length between steps, the program of input- ted sleeve is registered to the pattern. At this time, the program of the other sleeve is automatically created by mirroring. 8-4 using other functions (1) Directly calling the pattern from sewing screen <Direct pattern selection>...
2) Start sewing. 3) When sewing is performed up to the next notch, stop the sewing machine once. 4) Press knee switch 5 once. Step of the pro- grams advances by one. (a) 5) Repeat procedures 2) through 4) until the end of sewing.
9. oPEratIoN oF tHE SEWING MaCHINE (MaNuaL BaSIC VoLuME) 9-1 Data input screen Button Name of button Description NEEDLE THREAD TENSION When the button is pressed, needle thread tension SETTING button change screen is displayed. DISK RISE button When the button is pressed, thread tension disk No. 1 rises.
Button Name of button Description READY key Changeover of data input screen and sewing screen is performed. INFORMATION key Changeover of data input screen and information screen is performed. COMMUNICATION key Changeover of data input screen and communication screen is performed. MODE key Changeover of data input screen and mode changeover screen to perform various details setting is performed.
9-3 Details data input screen Button Name of button Description AUXILIARY PEDAL When the button is pressed, auxiliary pedal operation OPERATION MODE mode selection screen is displayed. SELECTION button AUXILIARY FEED MODE When the button is pressed, auxiliary feed operation SELECTION button mode selection screen is displayed.
9-4 Basic operation of the sewing machine (1) Prepare the materials. Prepare left and right sleeves, and garment body. (2) turn the power oN. 1) Turn the power switch ON. 2) Data input screen is displayed after the initial screen was displayed.
5) Adjust the shirring amount with auxiliary pedal 3 . 6) Perform thread trimming with pedal 4 at the end of sewing. 9-5 Changing the basic set value (1) Changing the sewing speed <Max. sewing speed setting> 1) Press MAX. SEWING SPEED SETTING button 2) Press MAX.
(2) Changing the pitch <Pitch setting> 1) Press MANUAL DETAILS SETTING button 1 . 2) Press BASE PITCH SETTING button 2 . 3) Input base pitch set value a with ten keys 3 . 4) Press ENTER key – –...
10. oPEratIoN oF tHE SEWING MaCHINE (MaNuaL aPPLICatIoN VoLuME) 10-1 Changing the detailed set value (1) Changing the operating mode of auxiliary pedal <auxiliary pedal operation selection> Changing from interlock mode a to step mode B "What is the interlock mode like ?"...
3) Press STEP MODE SELECTION button * When step mode is selected, shirring amount range setting is fixed to – 4 to + 35. 4) Press ENTER button 5) Press CANCEL button (2) Changing the auxiliary feed operating mode <auxiliary feed mode selection> 1) Press MANUAL DETAILS SETTING button –...
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2) Press AUXILIARY FEED MODE SELECTION button 3) Select the auxiliary feed operating mode. 4 : Fixed value can be manually inputted by numeral and set. 5 : Fixed value can be manually inputted by ratio (%) and set. 6 : Operation interlocking the shirring amount is performed.
(3) Setting the auxiliary feed interlock mode <auxiliary feed interlock mode setting> It is the setting when 6 or 7 of the previous item 3) is selected at "10-1 (2) Changing the operating mode of auxiliary feed". 1) Press MANUAL DETAILS SETTING button 2) Press AUXILIARY FEED INTERLOCK MODE SETTING button –...
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3) Perform the auxiliary feed interlock mode set- ting. 1. Press SHIRRING AMOUNT RANGE SETTING button 3 of LV.1 and input the upper limit value of shirring amount range of LV.1 with ten keys When inputting the minus numeral in the ten key pop-up screen, press the minus button after inputting "0"...
(4) Setting the range of shirring amount <Shirring amount range setting> It is the setting when the interlock mode is selected at "10-1 (1) Changing the operating mode of auxiliary pedal". 1) Press DETAILS SETTING button 2) Press SHIRRING AMOUNT RANGE SETTING button 3) Input the lower limit value of shirring amount range with...
(5) Setting the compensation thread tension <Compensation thread tension setting> 1) Press MANUAL DETAILS SETTING button 2) Press COMPENSATION THREAD TENSION SETTING button 3) Input compensation thread tension set value a with ten keys When inputting the minus numeral in the ten key pop-up screen, press the minus button after inputting "0"...
When this button is pressed, the counter setting screen is displayed. 2) Selection of kinds of counters This sewing machine has two kinds of counters, i. e., sewing counter and No. of pcs. counter. Press SEWING COUNTER KIND SELECTION button 3 or NO.
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[ Sewing counter ] UP counter Every time the sewing is performed, the existing value is counted up. When the existing value is equal to the set value, the count-up screen is displayed. DOWN counter Every time the sewing is performed, the existing value is counted down.
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3) Change of counter set value In case of the sewing counter, press SEWING COUNTER SET VALUE CHANGE button 1 , and in case of the No. of pcs. counter, press NO. OF PCS. COUNTER SET VALUE CHANGE button 2 , and the set value input screen is displayed.
11-2 Count-up releasing procedure When count-up condition is reached during sew- ing work, the count-up screen is displayed and the buzzer beeps. Press CLEAR button 1 to re- set the counter and the screen returns to the sewing screen. Then the counter starts counting again. 12.
2) Select the button to be registered. Direct patterns can be registered up to 30 pat- terns. 30 direct buttons 3 are dis- played on the screen. When the button located on the position you desire to register is pressed, the pattern No.
12-3 register state at the time of your purchase Pattern Nos. 1 to 10 have been registered at the time of your purchase. 13. CHaNGING SEWING MoDE 1) Display the sewing mode selection screen. When MODE key 1 is pressed, MODE SELECTION button 2 is displayed on the screen.
14. CHaNGING MEMorY SWItCH Data 14-1 Changing procedure of memory switch data 1) Display the memory switch data list screen. When MODE key 1 is pressed, MEMO- RY SWITCH button 2 is displayed on the screen. When this button is pressed, the memory switch data list screen is displayed.
14-2 Memory switch data list 1) Level 1 Memory switch data (level 1) are the motion data that the sewing machine has in common and the data that operate on all sewing patterns in common. Item Setting range Edit unit...
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Item Setting range Edit unit Initial display Compensation tension mode selection – – – – – – Manual numerical Select from among manual (numerical value), manual (level) value) and automatic. : Numerical value : Level : Automatic For setting procedure of the manual (numerical value), "14-3 (1) Explanation of compensation tension refer to manual (numerical...
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Item Setting range Edit unit Initial display Shirring release switch use selection – – – – – – Used as shirring Use of shirring release switch is selected. release : Unused : Used as shirring release : Used as reverse feed stitching : Used both as shirring release and thread trim- ming prohibition : Used both as reverse stitching and thread...
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Pedal curve selection function – – – – – – Straight line Curve of the number of rotation of the sewing machine in terms of pedal depressing amount is selected. 0 : Straight line 1 : Square 2 : Square root...
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– – – – – – Without sewing start selection function Function to make the sewing machine stop once when re- verse stitching at the sewing start is completed : Without function : With function Condensation/E�t changeover speed 0 to 250...
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Item Setting range Edit unit Initial display –1.0 to 0.1mm top feed amount compensation value setting Compensation value of set value and actual value of top feed amount is set. – – – – – – Standard thread tension curve selection Inclination of thread tension curve is selected.
14-3 Explanation of compensation thread tension The sewing machine is capable of changing over the setting procedure of compensation tension in the data input screen and the step details setting in the sewing screen by selection of the compensation tension mode.
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3) Make the compensation tension manual (numerical value) effective. Select EFFECTIVE button 4) Determine the compensation tension manual (numerical value) When ENTER button 6 is pressed, the compensation tension mode selection screen is closed and selection of the compensation tension mode is completed. And, the screen returns to the memory switch list screen.
6) S e t t h e c o m p e n s a t i o n t e n s i o n m a n u a l (numerical value). Input the compensation tension value for the step to be selected with numerical value.
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3) Make the compensation tension manual (level) effective. Select EFFECTIVE button 5 . 4) Determine the compensation tension manual (level). When ENTER button 6 is pressed, the compensation tension mode selection screen is closed and selection of the compensation tension mode is completed. And, the screen returns to the memory switch list screen.
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When MODE key !3 is pressed, the data input screen is displayed. Press STEP DETAILS SETTING button !4 to open the step details screen. 7) Select Compensation tension manual (level) setting screen. Press Compensation thread tension setting button !5 in the screen to display the compensation thread tension pop-up screen.
(3) Explanation of compensation thread tension automatic Compensation thread tension automatic is the way to automatically assign the compensation thread tension value based on the shirring amount to which the compensation thread tension value that can be set for each step is set. Next, the setting procedure is explained. 1) Display the memory switch list screen.
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5) Select Compensation tension automatic setting. Press UP/DOWN SCROLL buttons 3 to select Compensation thread tension automatic button Compensation tension mode selection screen is displayed. 6) Set the compensation thread tension automatic value. 1. Press SHIRRING AMOUNT RANGE SETTING button 8 of LV.1 to input the upper limit of the shirring amount range of LV.
14-4 Explanation of the shirring smoothing function The sewing machine is equipped with the smoothing function to control the sudden change of shirring amount at the time of changeover of the step. The value which is set here is reflected to each step of all pattern data.
(2) Setting of the shirring smoothing function Setting procedure of the shirring smoothing function is explained. 1) Display the memory switch list screen. W h e n M O D E k e y 1 i s p r e s s e d , MEMORY SWITCH button 2 is displayed on the screen.
6) Determine the setting of shirring smoothing function. When ENTER button 8 is pressed, the shirring smoothing function setting screen is closed and the setting is determined. And, the screen returns to the memory switch list screen. When MODE key 9 is pressed, the data input screen is displayed.
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2) Select Size class. Press UP/DOWN SCROLL buttons 3 to select Size class setting button 4 . The size class setting screen is displayed. 3) Select the size of country class. (Germany) Ladies (Germany) Girls (France) (Italy) (America) (Japan) Select the size from buttons 5 . 4) Select gents'/ladies' wear.
15. Error CoDE LISt Error code Pictograph Description of error How to recover Place of recovery Contact of initialization of main shaft EEP-roM of E000 Turn OFF MaIN p.c.b. the power. When data is not written in EEP-ROM or data is broken, data is automatically initialized and the initialization is informed.
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When tilt of machine head sensor is OFF. Main shaft semilunar plate sensor error E303 Turn OFF the power. Semilunar plate of sewing machine motor is abnormal. abnormality of control E702 Turn OFF the power. CPU performed processing other than supposed.
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Error code Pictograph Description of error How to recover Place of recovery reverse rotation of main shaft motor E733 Turn OFF When motor has continued to rotate 40 times or more in the the power. reverse direction as against the control direction at 500 sti/min or more during motor running (excluding at the time of holding).
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Error code Pictograph Description of error How to recover Place of recovery CPLD writing abnormality E920 Turn OFF the power. When 1 bit each is written in the test port and it does not agree with Verfy when turning ON the power. Main shaft motor control impossible E922 Turn OFF...
Communication function can download the sewing data created with other sewing machine, creation of sewing data and sewing data created by editing device PM-1 to the sewing machine. In addition, the function can upload the aforementioned data to the media or personal computer.
16-2 Performing communication by using the CompactFlash(tM) 1) Inserting direction of the media 1 Turn the label side of the CompactFlash(TM) to this side (place the notch of the edge to the rear. ) and in- sert the part that has a small hole into the panel. Media 1.
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3) Performing format In case of re-formatting the media, be sure to perform it with IP-310. The media formatted with the person- al computer cannot be read with IP-310. 1 Display the media format screen. When 1 switch is held pressed for three seconds, media format button is displayed on the screen.
16-3 Performing communication by using rS-232C [ Setting procedure ] It is possible to send and receive the data, by using rS-232C cable, with the personal computer or the like. For the cable to be connected, connect reverse type 9-pin (female) to the operation panel side.
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2) Select the kind of data. When data selection button 2 is pressed, the data selection screen is displayed.Select button 3 of kind of data to be com- municated. The selected button is displayed in reverse video. 3) Determine the kind of data. When ENTER button 4 is pressed, the kind of data selection screen is closed and the...
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5) Select the data No. When 9 is pressed, the writing file selection screen is displayed. Input the file No. of the data you desire to write. For the file No., input the numerals of the part of VD00 .vdt of the file name. Designation of the pattern No.
Refer to the production control information". 3) Information on machine working ratio, pitch time, machine time and machine speed can be displayed from the working state of the sewing machine. "17-6 observing the working measurement information". Refer to 17-1 observing the maintenance and inspection information 1) Display the information screen.
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Information on the following three items is displayed in the maintenance and inspection information screen. • Needle replacement : (1,000 stitches) • Cleaning time (hour) : • Oil replacement time (hour) : (Grease-up time) The interval to inform of the inspection for each item in button 3 is displayed at 4 , and remaining time up to the replacement is displayed at 5 .
4) Display the threading diagram. When threading button 7 displayed in the maintenance and inspection screen is pressed, the needle thread threading diagram is displayed. Observe it when performing thread- ing. 17-2 Inputting the inspection time 1) Display the information screen (maintenance personnel level).
The same information as that in the normal maintenance and inspection information screen is displayed in the maintenance and inspection information screen. When button 3 of the item you desire to change the inspection time is pressed, the inspection time input screen is displayed. 3) Input the inspection time.
17-4 observing the production control information It is possible to designate the start, display the number of pieces of production from the start to the exist- ing time, display the number of pieces of production target, etc. in the production control screen. There are two kinds of display ways for the production control screen.
(2) When displaying from the sewing screen 1) Display the sewing screen. When READY key 1 of the switch seat section is pressed in the data input screen, the sewing screen is displayed. 2) Display the production control screen. When information key 2 of the switch seat section is pressed in the sewing screen, the production control screen is displayed.
17-5 Performing setting of the production control information 1) Display the production control screen. Display the production control screen referring "17-4 observing the production control information". 2) Input the final target value. First, input the number of pieces of the target of production in the process to which sewing is performed from now on.
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4) Input the number of times of thread trimming. Next, input the number of times of thread trimming per process. When number of times of thread trimming button 5 in the previous page is pressed, the number of times of thread trimming input screen is displayed.
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7) Clear the counted value. When clearing the counted value, set the count to the stop state and press CLEAR button The value to be cleared is the present target value !0 and actual results value !1 only. (Note) CLEar button is displayed only in case of stop state.
17-6 observing the working measurement information 1) Display the information screen. When information key 1 of the switch seat section is pressed in the data input screen, the information screen is displayed. 2) Display the working measurement screen. Press working measurement screen display button 2 in the information screen.
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3) Input the number of times of thread trimming. Next, input the number of times of thread trimming per process. When number of times of thread trimming button 5 in the previous page is pressed, the number of times of thread trimming input screen is displayed.
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6) Clear the counted value. When clearing the counted value, set the count to the stop state and press CLEAR button (Note) CLEar button is displayed in case of the stop state only. When CLEAR button 6 is pressed, the clear confirmation screen is displayed.
IP-310 transmit data Connect the personal computer with IP-310 and transmit data to the sewing machine after creation of data with PM-1. When IP-310 becomes the data input screen, automatically the trial sewing screen is displayed. For the operating procedure of PM-1, see HELP of PM-1 or the like.
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3) Perform trial sewing. When READY switch 3 is pressed, the trial sewing screen is displayed. Trial sewing can be performed in this state. 4) register the data to the pattern. When the data which has been sewn on trial is registered to the panel, press REGISTER button 4 displayed in the trial sewing screen, and the register screen is displayed.
19. PErForMING KEY LoCK 1) Display the key lock screen. Press 1 key for three seconds, and the KEY LOCK button 2 is displayed on the screen. When this button is pressed down, the key lock screen is displayed. The existing setting state is displayed on the KEY LOCK button.
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3) Close the mode screen and display the data input screen. When the mode screen is closed and the data input screen is displayed, pictograph showing the key lock state is displayed on the right-hand side of the pattern No. display. Besides, only the buttons which are possible to be used even in the key lock state are displayed.
When this button is pressed down, the version information screen is displayed. the version information on the sewing machine you use is displayed on the version information scren, and it is possible to check it. 1 : Version information on panel program...
21. uSING CHECK ProGraM 21-1 Displaying the check program screen Press 1 key for three seconds, and CHECK PROGRAM button 2 is displayed on the screen. When this button is pressed down, the check program screen is displayed. there are 5 items below in the check program. Auxiliary pedal setting "21-2 Performing the auxiliary pedal Refer to...
21-2 Performing the auxiliary pedal setting 1) Display the auxiliary pedal setting screen. When AUXILIARY PEDAL SETTING button 1 i n t h e c h e c k p r o g r a m s c r e e n i s pressed, the auxiliary pedal setting screen is displayed.
21-3 Performing checking of a/D value of auxiliary pedal 1) Display the check screen of a/D value of auxiliary pedal. When CHECK button 1 of A/D value of auxiliary pedal of the check program screen is pressed, the A/D value of auxiliary pedal check screen is displayed.
2) Check whether any dot of LCD is omitted. The screen of LCD check screen is displayed by one color only. Check in this state whether any dot is omitted or not. After checking, press CANCEL button The LCD check screen is closed and the check program screen is displayed.
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3) Press the lower right position. Press red circle 4 located at the lower right position on the screen. W h e n f i n i s h i n g t h e c o m p e n s a t i o n , p r e s s CANCEL button 4) Press the upper left position.
6) Store the data. When 4 points have been pressed, the screen showing power-OFF prohibition is displayed since the compensation data are to be stored. Do not turn oFF the power while this screen is being displayed. When the power is turned oFF, the compensated data are not stored.
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6 kinds of the input signals are displayed as below. Pictograph Description of sensor Step changeover switch Shirring release switch Needle UP position detection Needle DOWN position detection Head tilt sensor Semilunar plate detection – –...
21-7 Performing the output signal check 1) Display the output signal check screen. When OUTPUT SIGNAL CHECK button 1 of the check program screen is pressed, the output signal check screen is displayed. 2) Perform the output signal check. Output state of the various output signals can be checked in the output signal check screen.
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9 kinds of the output signals are displayed as below. Pictograph Description of sensor Shirring release LED Buzzer Top feed stepping motor Bottom feed stepping motor Auxiliary feed stepping motor Stepping motor current Stepping motor OFF Presser lifter solenoid Thread trimmer solenoid –...
Example) DP00001.msw Model name+00 .msp A l l d a t a w h i c h a r e h e l d b y All sewing machine data Example) DP00001.msp sewing machine AP+RVL(6 digits).hed Program data and display data Panel program data AP+RVL(6 digits).p(2 digits)
22-2 Displaying maintenance personnel level 1) Display the communication screen of the maintenance personnel level. When key 1 is pressed as long as three seconds, the image located at the upper left position is changed to orange color 2 and the communication screen of the maintenance personnel level is displayed.
2 in the information screen. The error record screen is displayed. Error record of the sewing machine you use is displayed in the error record screen, and you can check the error. 3 : Order that error has occurred.
5 : Cumulative current-carrying time (hour) of the sewing machine is displayed. 6 : N u m b e r o f c u m u l a t i v e s t i t c h e s i s displayed.(Unit : X1,000 stitches)
WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Caution : the standard of the time of replacement is one year although it depends on the frequency of use.replace the belt with a new one when it is observed that feed force is excessively deteriorated or the like.
WarNING : turn o�� the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. (1) State of walking foot and presser foot at the time of delivery Cam rod position...
WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. (1) When making equal the amount of alternate vertical movement of walking foot and presser foot (When making the amount equal to 1.5 mm) 1) Bring the needle bar to its lower dead point.
WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. (1) adjusting the height of walking foot 1) Bring the needle bar to its upper dead point.
24-4 adjusting the needle and the hook WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. (1) adjusting the height of needle bar 1) Remove throat plate auxiliary plate 1 and hook cover asm.
24-5 Adjusting the thread trimmer WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. (1) Adjusting the thread trimmer cam timing 1) Turn the handwheel to the position where the thread take-up lever comes a little before its upper dead point. 2) Turn ON the thread trimmer solenoid and slide the roller to the thread trimmer cam to engage them with each other referring to "21-7 Performing the output signal...
2) Adjusting the position of the cam roller Loosen stopper lock nut 8 , turn the stopper, and Bottom surface of tighten cam roller 6 at the position of 11.8 mm. base plate (Refer to the illustration on the left side.) 1.
WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Periodically perform grease-up every 6 months as a standard . For the grease, use the exclusive grease (Part No. : 40006323) supplied as accessories.
25. otHErS 25-1 troubles in sewing and the corrective measures troubles Causes Corrective measures 1. Thread breakage 1 Thread path, needle point, hook blade point ™ Remove the sharp edges or burrs on the blade point of or bobbin case resting on the throat plate hook using a fine emery paper.
A 4 x ø3.4 on the bottom surface, depth 20 (Drill a hole at the time of set-up.) ø11 ø7 B JuKI logotype C Jointless at the joining of slant section D ø24 drilled hole ø19 E ø18 drilled hole ø3.5...
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Eeorr 100 panel conection error
Error code mesin jaki JR9100