Weld Output Cables - Hobart Welding Products STICKMATE 205 AC Owner's Manual

3-6. Weld Output Cables

Weld Output
Terminals
Y Turn off power before
connecting to weld out-
put terminals.
Y Do not use worn, dam-
aged, undersized, or
poorly spliced cables.
Notes
OM-949 Page 12
Weld Cable Size and Total Cable (Copper) Length in Weld Circuit
100 ft (30 m) or Less
10 − 60% 60 − 100%
Welding
Duty
Amperes
Cycle Cycle
100 4 (20)
150 3 (30)
200 3 (30)
250 2 (35)
Not Exceeding
150 ft 200 ft
(45 m) (60 m)
Duty
4 (20) 4 (20) 3 (30)
3 (30) 2 (35) 1 (50)
2 (35) 1 (50) 1/0 (60)
1 (50) 1/0 (60) 2/0 (70)
MATERIAL THICKNESS REFERENCE CHART
250 ft 300 ft 350 ft
(70 m) (90 m) (105 m)
10 − 100% Duty Cycle
2 (35) 1 (50) 1/0 (60)
1/0 (60) 2/0 (70) 3/0 (95)
2/0 (70) 3/0 (95) 4/0 (120) 4/0 (120)
2 ea. 2/0
3/0 (95) 4/0 (120)
(2x70)
24 Gauge (.025 in)
22 Gauge (.031 in)
20 Gauge (.037 in)
18 Gauge (.050 in)
16 Gauge (.063 in)
14 Gauge (.078 in)
1/8 in (.125 in)
3/16 in (.188 in)
1/4 in (.25 in)
5/16 in (.313 in)
3/8 in (.375 in)
1/2 in (.5 in)
400 ft
(120 m)
1/0 (60)
3/0 (95)
2 ea. 2/0
(2x70)