Grizzly G1035 Owner's Manual
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Grizzly G1035 Owner's Manual

1/2 hp shaper
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See also: Instruction Manual , User Manual
MODEL G1035/G1035P
1
1
⁄
HP SHAPER
2
OWNER'S MANUAL
(For models manufactured since 04/10)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly G1035

  • Page 1 MODEL G1035/G1035P ⁄ HP SHAPER OWNER'S MANUAL (For models manufactured since 04/10) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......36 SECTION 6: MAINTENANCE ......39 SECTION 1: SAFETY ........6 SECTION 7: SERVICE ........42 SECTION 2: POWER SUPPLY ......9 SECTION 3: SETUP ........12 SECTION 8: WIRING ........48 SECTION 9: PARTS ........

  • Page 4: Introduction

    INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com...
  • Page 5 Components & Terminology Figure 1. Figure 2. To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.
  • Page 6 Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1035/G1035P 1-1/2 HP SHAPER Weight................................195 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............22 x 25 x 40-1/2 in. Footprint (Length x Width)....................... 17-1/2 x 15-1/2 in. Type..............................
  • Page 7 No. of Table Inserts............................2 Table Insert Sizes I.D........................1-1/4, 3-1/2 in. Table Insert Sizes O.D........................3-1/2, 5 in. Table Counterbore Diameter........................5 in. Table Counterbore Depth........................7/16 in. Table Size Length..........................20-1/4 in. Table Size Width............................18 in. Table Size Thickness..........................1-1/4 in. Floor To Table Height..........................

  • Page 8: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
  • Page 9 WEARING PROPER APPAREL. FORCING MACHINERY. NEVER STAND ON MACHINE. HAZARDOUS DUST. STABLE MACHINE. USE RECOMMENDED ACCESSORIES. HEARING PROTECTION. UNATTENDED OPERATION. REMOVE ADJUSTING TOOLS. MAINTAIN WITH CARE. INTENDED USAGE. CHECK DAMAGED PARTS. AWKWARD POSITIONS. MAINTAIN POWER CORDS. CHILDREN & BYSTANDERS. GUARDS & COVERS. EXPERIENCING DIFFICULTIES.

  • Page 10: Additional Safety For Shapers

    Additional Safety for Shapers GUARDING FROM CUTTER EXPOSURE: AVOIDING CUTTER AND WORKPIECE GRAB: PREPARING A WORKPIECE: Keep the provided guard or other protective devices between your hands and the cutter at all times! KEEPING HANDS SAFE: AVOIDING AN OVERLOAD: SMALL WORKPIECES: SAFELY FEEDING A WORKPIECE: TESTING FOR CLEARANCE: SAFETY GUARDS.

  • Page 11: Section 2: Power Supply

    SECTION 2: POWER SUPPLY Availability Circuit Information For your own safety and protection of property, consult an electrician if you are Electrocution, fire, unsure about wiring practices or electrical equipment damage may codes in your area. occur if machine is not correctly grounded and Note: The circuit requirements listed in this man- connected to the power...

  • Page 12: Grounding Requirements

    Grounding Requirements Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. For 120V operation: GROUNDED 5-15 RECEPTACLE 5-15 PLUG Extension Cords Figure 3. For 240V operation: GROUNDED 6-15 RECEPTACLE...

  • Page 13: Figure

    Voltage Conversion Figure Page 49 IMPORTANT: If the diagram included on the motor conflicts with the one on Page 49, the motor may have changed since the manual was printed. Use the diagram included on the motor junction box cover instead. Items Needed To convert the Model G1035/G1035P to 240V: Figure 6.

  • Page 14: Section 3: Setup

    SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with Description the controls and opera- tions before starting the machine! Page 38 Wear safety glasses dur- ing the entire setup pro- cess! This machine and its com-...

  • Page 15: Figure

    Inventory NOTICE If you cannot find an item on this list, care- fully check the machine and the packaging materials. Some of these items may be pre- installed for shipping or become misplaced during unpacking. Box 1: (Figure 7) Box 2: (Figure 8) Box 3 (Figure 9): Figure 7.

  • Page 16: Step

    Cleanup Gasoline or products with low flash points can explode or cause fire if used to clean machin- ery. Avoid cleaning with these products. Many cleaning solvents are toxic if concentrat- ed amounts are inhaled. Only work in a well-venti- lated area.

  • Page 17: Figure

    Site Considerations Weight Load Physical Environment Machine Data Sheet Space Allocation Electrical Installation See below for required space allocation. Lighting Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Figure 10.
  • Page 18 Assembly Figure 12 To assemble the shaper: Figure 12. Figure Figure 11 Figure 13. Figure 11. Step 2...
  • Page 19 Figure 14, Figure 15 Figure 15. Figure 14. Step 2.
  • Page 20 Spindle Figure Incorrect assembly can allow the spindle and cutter to fly off the machine, which could cause injury or death. Make certain the spindle is properly assembled before Figure 17. operating the shaper. If you are uncertain of any aspect of this assembly, please review these instructions again or contact our Technical Support.

  • Page 21: Table Inserts

    Table Inserts Figure 19 . To adjust the cast iron insert: Figure 19. DO NOT Figure 20 Figure 20.

  • Page 22: Fence Assembly

    There are other methods to protect yourself, in Fence Assembly addition to the safety guard. However, some type of safety guard must be used at all times. To install the fence assembly: To assemble the safety guard: Figure Figure 21 Figure 21.
  • Page 23 Figure 22 Page Figure 24 20 . Note: To provide additional protection for your hands, you MUST build a box guard and mount it to the safety guard. (Refer to Box Guards on Page 29). Hold-Downs Figure 24 Figure 25 To assemble the hold-downs: Figure Figure 25...

  • Page 24: Dust Collection

    Dust Collection Power Connection We recommend NOT operating the Model G1035/G1035P without an adequate dust collection system. This machine creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term Connecting Power respiratory illness.

  • Page 25: Step

    Test Run Step 5 Note When the spindle switch is in the forward position, the spindle should turn counterclockwise as viewed from above. The opposite is true when the switch in the reverse position. Troubleshooting Page 42 To test run the machine: Wiring Diagram Page...

  • Page 26: Section 4: Operations

    WE STRONGLY REC- OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
  • Page 27 Basic Controls Disabling & Locking Switch Figures 29–30 Forward/Reverse Switch: Figure 31 Spindle Height Lock: Spindle Elevation Handwheel: Spindle Height Scale: Figure 31. Children or untrained people can be seriously injured by this machine. This risk increases with unsupervised operation. To help prevent unsupervised operation, Figure 29.

  • Page 28: Workpiece Inspection

    Workpiece Cutter Rotation Inspection Direction Before cutting, inspect all workpieces for the following: Material Type: Figure 33 Foreign Objects: Figure 33. Large/Loose Knots: Cutter Installation Page 27 Wet or "Green" Stock: ALWAYS check the direction of the cutter rotation before beginning operation and ALWAYS feed the stock into the cutter Excessive Warping: AGAINST the cutter rotation.
  • Page 29 Speed Changes Cutter Installation To change spindle speeds: To install a cutter: Figure 34 Figure 35 Figure 34. Figure 35.

  • Page 30: Fence Adjustment

    Fence Adjustment Figure 36. To adjust the fence: Figure Figure 36. Spindle Height Figure 38. Figure To adjust the cutter height: Figure More detailed information concerning fence adjustments is covered in Straight Shaping on Page 30. Figure 37.

  • Page 31: Box Guards

    Figure 41 Box Guards Figure 39 Figure 39. Figure 41. Figure 39. Page 32 Figure 41, Step 3 Figure 40 Figure 40.

  • Page 32: Straight Shaping

    Straight Shaping All guards MUST be installed on your shaper before oper- ating it. Shapers are dan- gerous machines that can quickly cause serious inju- ry if some kind of guard is not used. To protect your- self, read and follow the entire instruction manual carefully and do addition- al research on shop made...
  • Page 33 The miter gauge should not be used to feed The sound of this machine when it is run- material along the fence face when edge ning may be less than that of other devices shaping. Use a push stick and hold-downs such as a dust collector, which may be run- to keep the workpiece in position.

  • Page 34: Shaping Small Stock

    Shaping Small Stock Rub Collars Figure 46 Always use hold-downs or featherboards when shaping small or narrow stock. These devices will keep your hands away from the spinning cutterhead and support stock suf- Rub collars may be used in any of the follow- ficiently to allow a safe and effective cut.

  • Page 35: Irregular Shaping

    Above the cutter: Irregular Shaping Figure 48 Freehand shaping greatly increases the chance that the operator may lose control of the workpiece, which could result in serious personal injury. Therefore, a starting pin or support MUST be used to start an irregular shaping operation.
  • Page 36 Figure 52. All guards MUST be installed on your shaper before operating it. Shapers are dangerous machines that can quickly cause serious injury if some kind of guard is not used. To protect yourself, read and follow the entire manual carefully and do additional research on shop made guards and safety jigs.

  • Page 37: Pattern Work

    When making a pattern, jig, or fixture, here are Pattern Work a few things to consider: Figure 54 Use care in designing and making fixtures. Clamps and screws cannot touch the cutter, and the fixtures must be stable in use, with the workpiece resting on the shaper table, not on the fixture.

  • Page 38: Section 5: Accessories

    To minimize this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine. Figure 56. G3362—Rub Collar ⁄...
  • Page 39 G4840—3" Dust Hood G1519—4" x 3" Reducer Figure 59. Figure 62. G4220—3" D x 6" Flexible Hose G4173—Baby Power Feeder Figure 60. G2973—3" Wire Hose Clamp Figure 63. Figure 61.
  • Page 40 G3030—Shaper Handbook T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses ® H0736—Shop Fox Safety Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5 T20452 T20502 T20503...

  • Page 41: Section 6: Maintenance

    SECTION 6: MAINTENANCE Cleaning Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule Unpainted Cast Iron Daily Check: Section 5: Accessories Page 36 Weekly Check: Page 41 Monthly Check: Page 40...

  • Page 42: Spindle Bearings

    Lubrication Spindle Bearings To lubricate the spindle slide and leadscrew: Tools Needed To replace the spindle bearings: Figure 68 V-Belt Tension & Replacement Page 41 Figure 69 . Figure 68. Figure 69. Carefully spread the casting to reduce the risk of the bearing housing falling and pinching fingers.
  • Page 43 Figure 71 V-Belt Tension & Replacement Figure 71. Pulley Tools Needed Alignment Page 45 To tension the V-belt: Figure 70 Figure 70.

  • Page 44: Section 7: Service

    SECTION 7: SERVICE Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Motor & Electrical Page 49 Page 41 Page 49 Page 41...
  • Page 46 Table Insert Adjustment Figure 73 . Tools Needed To make the insert and insert ring level with Figure 73. the table top: Note Notice that there is a barrel screw underneath each of the Phillips screws (see Figure 72). Figure 72.

  • Page 47: Fence Board Alignment

    Fence Board Pulley Alignment Alignment Tools Needed Checking Pulley Coplanarity Tools Needed To check the alignment of the pulleys: To make the fence boards parallel: Figure 74 Figure 75 Figure 75. Figure 74.

  • Page 48: Aligning Pulleys

    Adjusting Pulleys Parallel Aligning Pulleys Tools Needed Tools Needed To align the pulleys: To make the pulleys parallel: Figure 77 Figure Figure 77. Figure 76. Tip You can also loosen the two set screws on the motor pulley, raise or lower the motor pulley so it is aligned with the spindle pulley, then tighten the set screws.
  • Page 49 Adjusting the Gibs Gib Adjustment Tools Needed To adjust the gibs: Figure 78 Checking Gib Adjustment Figure 78.

  • Page 50: Section 8: Wiring

    This information can be found on the main machine label. Wiring Safety Instructions SHOCK HAZARD. WIRE/COMPONENT DAMAGE. MOTOR WIRING. MODIFICATIONS. CAPACITORS/INVERTERS. WIRE CONNECTIONS. CIRCUIT REQUIREMENTS. EXPERIENCING DIFFICULTIES. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

  • Page 51: Wiring Diagram

    Wiring Diagram Figure 79. Figure 80. READ ELECTRICAL SAFETY ON PAGE 48!

  • Page 52: Section 9: Parts

    SECTION 9: PARTS Main...
  • Page 53 Main Parts List PART # DESCRIPTION PART # DESCRIPTION P1035001 STAND (G1035) PN02 HEX NUT 5/16-18 P1035P001 STAND (G1035P) PW07 FLAT WASHER 5/16 P1035002A MOTOR COVER V2.01.06 (G1035) 29V2 P1035029V2 WOOD FENCE FACE 2-3/4 V2.01.09 P1035P002A MOTOR COVER V2.01.06 (G1035P) PFH23 FLT HD SCRW 5/16-18 X 1-1/2 PS06...
  • Page 54 Motor...
  • Page 55 Motor Parts List PART # DESCRIPTION PART # DESCRIPTION PW07 FLAT WASHER 5/16 P1035133 L-BRACKET PN02 HEX NUT 5/16-18 P1035134 POINTER PB07 HEX BOLT 5/16-18 X 3/4 PW07 FLAT WASHER 5/16 P1035101 HANDLE W/SCREW PB15 HEX BOLT 5/16-18 X 3/8 103A P1035103A CAST IRON HANDWHEEL V2.07.06 P1035137...
  • Page 56 Spindle PART # DESCRIPTION PART # DESCRIPTION 201A P1035201A SPINDLE 1/2" 218A P1035218A SMALL TOOTHED WASHER 3/4" 201B P1035201B SPINDLE 3/4" P1035219 SPANNER NUT 3/4-10 201C P1035201C SPINDLE NUT 1/2" 2PC SET P1035220 DRAWBAR NUT 3/4-10 201D P1035201D SPINDLE NUT 3/4" 2PC SET G2454 SPACER 1/2"...

  • Page 57: Safety Guard

    Safety Guard PART # DESCRIPTION PART # DESCRIPTION PSS02 SET SCREW 5/16-18 X 3/8 P1026309 SHAFT P1035402 SHAFT MOUNTING BRACKET (G1035) P1026310 LOCK HANDLE ASSEMBLY P1035P402 SHAFT MOUNTING BRACKET (G1035P) PN05 HEX NUT 1/4- 20 PLW04 LOCK WASHER 3/8 P1035414 EXTENSION BAR PB21 HEX BOLT 3/8-16 X 3/4...
  • Page 58 Hold-Downs PART # DESCRIPTION PART # DESCRIPTION P1035501 HOLD DOWN BAR P1035503 HOLD DOWN BRACKET P1035502 HOLD DOWN PSS03 SET SCREW 1/4-20 X 3/8...

  • Page 59: Miter Gauge

    Miter Gauge PART # DESCRIPTION PART # DESCRIPTION 601A P1023401A MITER GAUGE HANDLE V2.10.01 609A PSS29 SET SCREW 10-24 X 1/4 602A PW07 FLAT WASHER 5/16 P1026610 MITER GAUGE STOP P1026603 MITER GAUGE BODY V2.05.07 P1023411 POINTER P1035604 MITER BAR P1026612 MITER GAUGE SCALE 604A...

  • Page 60: Label Placement

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
  • Page 61 WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...

  • Page 63: Warranty & Returns

    WARRANTY & RETURNS 1 year...
  • Page 64 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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G1035p

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