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Figure2-4: Attach handlebars.
5. Movethe handlebars up or down to
align the threaded hole in the cross-brace
with one of the four slots in the curved
height adjustment bracket. Placethe
keyed washer (E, Figure2-3) on the flange
headheight adjustment screw (F) with the
raised keys (edges) of the washer facing
down.
6. Threadthe height adjustment screw (F,
Figure2-3_ into the hole in the handlebar
cross-grace, making sure that the raised
keys on the washer fit into the slot on the
height adjustment bracket. Tighten the
height adjustment screw securely. Next.
securely bghten the two screws and nuts
in the ends of the handlebar IM, Figure 2-
3_
7. To remove the tiller from its shipping
platform, first carefully unwrap the wheel
gear cable (with attached lever- see Rgure
2-5 from around the chassis. Move the
Wheel Gear Lever IG) to the DISENGAGE
position--this allows the wheels to rotate
freely. Usethe handlebarsto roll the tiller
off the platform.
13
Figure2-5: Carefullyunwrap Wheel Gear Le-
ver andmove lever to DISENGAGE.
IMPORTANT: Use the DISENGAGE
position only when the engine is not
running. Beforestarting the engine, the
WheelGear Lever must be placed in the
ENGAGE posztlontsee Section 3 for
detailsL
STEP3: ATTACH REVERSE CLUTCH
CONTROLCABLE
1. Carefully unwrap the reverse clutch
control cable (H, Figure 2-6) from its ship-
ping position and route it up along the in-
side edgeofthe left side handlebar.A knob
and large hex nut (1_is installed onthe ca-
Die
LeftSide
Reverse Clutch
Handlebar
Control K nob
Figure2-6," A ttach reverse clutch control
sembly toslotted holein handlebar paneL
2. Insert the cable into the slot in the con-
trol panel and fit the threaded assembly
into the hole in the slot (see Figure 2-6).
Be sure that the flat side of the threaded
assembly is aligned with the flat side of the
hole. Slide the hex nut (I) up the cable and
tighten it securely
3. Testthe funcbon of the reverse clutch
control cable by pulling the knob out and
releasing it. The knob should return to its
neutral position against the tapered bush-
ing. If it doesn't, contact your local dealer
orthe factory for technical.
STEP4: ATTACH FORWARDCLUTCH
CONTROLCABLE
Figure 2-7: Forward Clutch Control levers(J),
Forward clutch control l inkage (K).
2. The forward clutch control cable twith
attached spring) is hanging loosely near
the right-side wheel. Being careful not to
kink or stretch the cable, insert the z-con-
nector (L, Figure 2-8 -end of the spring}
into the hole at the end of the forward
clutch control linkage (K, Figure2-7).
/
L
Figure2-8
3. Attach the cableadjuster (A, Figure2-9)
to the bracket on the right-side handlebar
Use two 1/2 wrenches to loosen the two
lam nuts (B) just enough to slide the cable
adjuster onto the bracket. Then hand
tighten the jam nuts.
1. Removeany fasteners (rubber bands.
A
tape, etc.I that may secure the Forward
Clutch Control levers (J, Figure2-7) to the
handlebar.
B
NOTE: The Wheel Gear Lever will be
installed later in this procedure.
Figure 2-9
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