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0 TRtlV:BILT°
Operator's Manual
Rear-tine Tiller Model
675B--Pony ®
Model 675B Shown (bumper syles vary)
IMPORTANT:
READ SAFETY RULES AND INSTRUCTIONS
CAREFULLY
WARNING:
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any). tf a spark arrestor is used, it
should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public
ResourcesCode). Other states may have similar laws, Federallaws apply on federal lands, A spark arrester for the muffler is availablethrough your nearest engine
authorized service dealer or contact the service department, P,0, Box 361131 Cleveland, Ohio 44136-001 g.
TROY-BILT
LLC, P.O. BOX 361131 CLEVELAND,
OHIO 44136-0019
PRINTEDIN U.S.A.
FORMNO. 769-00586A
9/22/03
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Table of Contents
Related Manuals for Troy-Bilt Pro line 675B-Pony
Summary of Contents for Troy-Bilt Pro line 675B-Pony
- Page 1 ResourcesCode). Other states may have similar laws, Federallaws apply on federal lands, A spark arrester for the muffler is availablethrough your nearest engine authorized service dealer or contact the service department, P,0, Box 361131 Cleveland, Ohio 44136-001 g. TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 PRINTEDIN U.S.A.
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Page 2: Customer Support
Choose from the options below: will get the four options reproduced here. Click on the appropriate button and help is Visit troy-bilt.com for many useful suggestions. Click on Customer Support button and you _mmediately available. - Page 3 SECTION 1: SAFETY WheelGearLever This machinemeetsvoluntarysafetystan- Reverse Clutch dardB71.8-1996, whichis sponsored bythe ForwardClutchLever OutdoorPowerEquipmentInstitute,Inc., and is publishedbythe AmericanNational StandardsInstitute. WARNING Recoil Forward Cl!tchLever Rope Starter Theengineexhaustfromthisproduct c ontains chemicalsknownto the State ofCaliforniato Regulator causecancer,birthdefectsor otherreproduc- Lever tive harm. Safety Alert Symbol This is a safety alert symbol•...
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Page 4: Maintenance And Storage
5.Ifthe unit s hould start tovibrate abnormally, a. Walk behindand to one side of the 25. Please remember:You canalwayss_opthe stop the engine, disconnect the spark p lug tiller, using one handon the han- tinesandwheelsby releasing theForward w_re and prevent itfrom touching the spark dlebars. -
Page 5: Safety Decals
SafetyDecals Control D escription (on Control Panel) For your safety and the safety of others, various safety and operational decals are located on your unit (see Figure 1-2 be- low). Keep the decals clean and legible at all times. Contact your local service dealer or TineWarning the factory for replacements if any decals are damaged or missing. - Page 6 SECTION 2: ASSEMBLY HardwareBagParts List WARNING: To prevent personal injury or property Ref. Qty. Description damage,do not start the engine 3/8-16 x 1" Hex Hd. Screw until all assembly steps are KeyedWasher complete and you haveread Wheel Gear Lever Knob and understand the safety and Height Adjustment Flange operating instructions in this...
- Page 7 IMPORTANT: Use the DISENGAGE position only when the engine is not running. Beforestarting the engine, the WheelGear Lever must be placed in the ENGAGE posztlontsee Section 3 for detailsL STEP3: ATTACH REVERSE CLUTCH CONTROLCABLE 1. Carefully unwrap the reverse clutch control cable (H, Figure 2-6) from its ship- ping position and route it up along the in- Figure 2-7: Forward Clutch Control levers(J),...
- Page 8 CAUTION: Incorrect cable adjustment could cause the wheels and tines to rotate unexpectedly. Follow a_ ustment procedures carefully. Failureto do so could result in personal injury or property damage. 4. Checkfor correct spring cable tension as instructed in Section 5. Checking and Adjusting Forward Clutch Belt Tension.
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Page 9: Section 3: Features A Ndcontrols
SECTION 3: FEATURES A NDCONTROLS IMPORTANT: The Forward Clutch Levers WARNING: Before are connected to a mechanicalinterlock operating your machine, that automatically shifts a separateWheel carefully readand understand GearLever (A, Figure3-1) into ENGAGE all safety, controls and position when either Forward Clutch Lever operating instructions in this is pulled up against the handlebars. -
Page 10: Engine Controls
EngineControls 3. To move the tiller in reverse, first stop Handlebar Height Adjustment all forward motion. Lift up the handlebars Handlebar height is adjustable to four dif- IMPORTANT:The engine is equipped with until the tines clearthe ground and pull the ferent settings. -
Page 11: Section 3: Operation
SECTION 3: OPERATION WARNING: Before WheelGearLever ReverseClutch Control operating your machine. carefully readand understand ForwardClutch Lever all safety (Section 1L controls (Section 3) and operating instructions ('Section 4_ in this Manual. in the separate Engine Owner's Manual.and on the decals on the machine.Failure Forward Clutch Lever to follow these instructions can Recoil R opeStarter... - Page 12 7. Choke or prime the engineas instructed 4. For forward motion of the wheels and in the separate Engine Owner's Manual. power to the tines: 8. Check behind you to avoid contacting (a) Pull up and hold the Forward Clutch levers against the handlebars.
- Page 13 Stopping theTillerand Engine 6. Checkthat the belt is within the forward 1. Tostop the wheels and tines, releasethe beltguide (E, Figures4-10 and 4-11, on the right-side of the unit and is within the for- Forward Clutch levers or the Reverse (Low) (High) everse...
- Page 14 TILLINGTIPS& TECHNIQUES Tilling Depths • This is a CRT(counter-rotatingtine) tiller. As the wheelspull forward, the tines rotateback- ward. This createsan "uppercut"tine action which digs deeply,uprooting soil and weeds. Don't overloadthe engine,but dig as deeplyas possibleon each pass. On later passes,the _'i, WARNING: Before...
- Page 15 TILLINGTIPS & TECHNIQUES (CON'T) Tilling On Slopes Readthe following recommendationsbeforetilling on slopes: WARNING: Do not you must gardenon a moderateslope, pleasefollow two very _mportant g uidelines: operatetiller on a slope too steep for safe operation. Till 1. Till oMy on moderatesieges,neveron steepgroundwherefooting isdifficult _reviewsafe- slowly and be sure you have ry rules in Section 1: Safer/of this manuai).
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Page 16: Section 5: Maintenance
SECTION 5: MAINTENANCE lotion either on the unit or on the floor WARNING: Before where it has been parked• inspecting, cleaning or servlcingthe machine shutoff A little seepagearound a cover or oil seal engine, wait for all moving is usually not a cause for alarm. However. parts to come to a complete if the oil drips overmght, then immediate stop, disconnect spark plug... -
Page 17: Spark Plug Service
WARNING: Beforeinspecting, cleaning or servicing the machine,shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failureto follow these instructions can result in serious personal injury or property damage. -
Page 18: Off-Season Storage
WARNING: Beforeinspecting, cleaning or servicing the machine,shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failureto follow these instructions can result in serious personal injury or property damage•... - Page 19 WARNING: Beforeinspecting, cleaning or servicing the machine,shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failureto follow these instructions can result in serious personal injury or property damage.
- Page 20 WARNING: Beforeinspecting, cleaning or servicing the machine,shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failureto follow these instructions can result in serious personal injury or property damage.
- Page 21 WARNING: Beforeinspecting, cleaning or servicing the machine,shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failureto follow these instructions can result in serious personal injury or property damage.
- Page 22 WARNING: Beforeinspecting, cleaning or servicing the machine,shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failureto follow these instructions can result in serious personal injury or property damage.
- Page 23 WARNING: Beforeinspecting, cleaning or servicing the machine,shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failureto follow these instructions can result in serious personal injury or property damage.
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Page 24: Section 6: Parts List
SECTION 6: PARTS LIST HANDLEBAR ASSEMBLY and CONTROL LEVERS 7i_TRANSMISSION TOP COVER... - Page 25 MODEL675B PARTNO. DESCRIPTIION 1918801 Handlebars GW-9126 Grip 777122071 Decal, C ontrolPanel 777D06865 Decal,ModelName/Logo 1916784 Reverse ClutchControlCable 1186347 Height A djustment S crew GW-9955 Washer, K eyed 1900475 Bracket, H andlebar H eightAdjustment 710-0514 HexH& Screw,38-16 x 1* 736-3050 Washer, P lain(flat) 3/8,S.A.E. 712-3000 HexLocknut,3/8-16 746-04027...
- Page 26 MODEL675B IL52 39 _ (Screw, Ref. 47, secures ForwardClutchCable- page 26, Ref. 10) ' 53...
- Page 27 MODEL675B PARTNO. DESCRIPTIION DESCRIPTIION PART NO. 710-0395 HexHd.Screw,546-18 x 2-1/4 GW-20339 Guard, Belts_Pulleys 1917326 Bracket, C lutchCable 712-0267 HexNut, 546-18 736-0119 Lockwasher-54 6 1186329 HexFlangeScrew, 54 6-18 x 3/4" 710-0107 HexHd.Screw,546-24x 1/2 1916797 EngineSupport Bracket,left side 777S30651 Decal, H otSurfaces / BeltWarning 1916796 EngineSupport Bracket,right side 1916659...
- Page 28 MODEL675B NOTE 1: These screws are a special sealing screw that cannot be reused without risking the loss of transmission oil. If these screws are loosened or removed, they must be replaced with new screws. See Note 1 See Note 1 PARTNO.
- Page 29 MODEL675B qFUT PINION _4HAFT & 3EAR ASS£MBL'_ DESCRIPTIION PARTNO. DESCRIPTIION PARTNO. GW-1714 Bearing,Tapered Roller with Race GW-9944 Washer, Disc Spring (concavesurface faces GW-20718 pulley) Spur Gear Key,346 sq. x 1-1/2 GW-9301 Key,346sq.x 1 1108841 1916597 Transmission Drive Pulley Main Drive Shaft (Drive shaft is one-piece 1916522 with integral, single-lead, work-hardened GW-1440...
- Page 30 MODEL675B TILLER SHAFT ASSEMBLY WHEEL SHAFT ASSEMBLY Wheel Shaft Parts ECCENTRIC SHAFT ASSEMBLY PARTNO. DESCRIPTIION PARTNO. DESCRIPTIION 721-04031 GW-20712 Oil Seal Wheel Drive Clutch (cast-iron) 1909950 611-04002 EccentricShaft Retaining Ring (heavy-duty, external) GW-1166-1 GW-1442 Shim, 1-1/64 I.D., .062" thick(A/R) Pin, Eccentric Shaft GW-1166-2 GW-9055 Shim, as above, but .030"...
- Page 31 MODEL675B MountTines So TheCuttingEdge AtThe TooOf Each TineFaces TheOperator DENOTES CUTTING EDGE OF T NE ./--4 LEF[-HANDTINE RIGHT-HAND TINE TINE SHAFT ENGINE FRONT/ FORWARD --WHEEL SHAFT IMPORTANT: LEFTand RIGHTsides of tiller are determined by standing in the operator position (BEHIND HOOD)and facing th e di- rection of forward travel.
- Page 32 MODEL675B Transmlssior _618-04067...
- Page 33 MODEL675B PARTNO. DESCRIPTIION 686-04021 Hood, Tine 736-0!69 Lockwasher, 3/8 GW-2525 Bracket, Hood & Depth Regulator 710-04049 HexHd, Fig. Screw, 546-18 x 5/8" 712-0291 HexLock Nut, 1/4-20 710-0597 HexHd, Screw, 1/4-20x 1* GW-9364 Spring, DepthRegulator Plunger GW-9534 Spacer 1185469 Roll Pin (spiral), 1/4 x 1 GW-20795 BarAssembly, DepthAdjustment GW-9120...
- Page 34 MODEL675B ROW MARKER ATTACHMENT (OPTIONAL) MARKERATTACHMENT 0EM-290-254 (ATTACHES TO FURROWER ATTACHMENT_ MAIN SUPPORT/YOKE A SSEMBLY Part No. 1904522 BUMPER ATTACHMENT (OPTIONAL) BUMPER 0EM-290-254...
- Page 35 MODEL675B PARTNO. DESCRIPTIION 1904522 Main Support & Yoke Assy (Incl. Ref.10-Ref. 18) GW-1594 Marker Blade-blade only 1904524 Marker Arm-main arm 1904523 Marker Arm-extension arm with pin GW-9347 Hitch Pin GW-9786 Thumbscrew-!/4-20 x 1/2 GW-1596 Nut Bar GW-9828 Nut-hex, !0-24 w/attached star washers 1100135 Screw-round hd.,10-24 x GW-1837...
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Page 36: Limited Warranty
All Troy-Bilt branded rear tine walk-behind tillers with gear drive transmissions. IS COVERED This warranty begins on the date of purchase and is warranted by Troy-Bilt LLC for the life of the tiller, to the original purchaser only. WHAT IS COVERED...
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