Related Manuals for Exmark FrontRunner Air-Cooled
Summary of Contents for Exmark FrontRunner Air-Cooled
- Page 1 FRONTRUNNER AIR-COOLED MODELS For Serial Nos. 720,000 & Higher Part No. 4500-219 Rev. A...
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Page 3: Table Of Contents
READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Auxiliary Hydraulic Group ... 17 Decals ... 23 Electrical Diagram 23HP & 27HP ... 19 Electrical Diagram 31HP... 20 Electrical Logic Schematic 23HP & 27HP... 21 Electrical Logic Schematic 31HP ... -
Page 4: Main Frame Group
Cotter, Hair Pin Double Loop ...2 109-3633-03 Spacer, Seat Mount ...2 Exmark black touch up spray paint – Gloss black Includes ROPS fold pin plus hairpin, item #27. Rollover protection frame is serviced as a complete assembly only. Includes complete ROPS frame, mounting hardware, fold pivot and locking hardware, seat frame assembly item #15 and seat belt assembly item #39. - Page 5 MAIN FRAME GROUP...
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Page 6: Item Part No
Asm, Spring Bellcrank W/Decal (LH) ...1 109-0634 Wld, Spring Anchor...4 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Exmark black touch up spray paint – Gloss black MAIN FRAME GROUP (cont.) Qty. - Page 7 MAIN FRAME GROUP (cont.)
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Page 8: Rear Frame Group 23Hp
Rivet ...4 103-4882 Cap, Grease ...1 103-5156 Axle, Caster ...1 103-6704 Asm, Single Tailwheel...1 103-6748-03 Wld, Rear Caster Hub...1 Exmark black touch up spray paint – Gloss black REAR FRAME GROUP 23HP Qty. Item Part No. 103-9789-03 103-9868-03 105-7699 109-2769 109-0414-03... -
Page 9: Rear Frame Group 27Hp & 31Hp
Asm, Dual Rear Wheels...1 103-9045-03 Wld, Rear Frame Dual Wheel ...1 103-9051 Bearing, Thrust ...2 103-9789-03 Guard, Hose ...1 Exmark black touch up spray paint – Gloss black REAR FRAME GROUP 27HP & 31HP Qty. Item Part No. 103-9868-03 103-9974 105-7699... -
Page 10: Pto Drive Group
103-6814 Sheave ...1 103-6836 Spacer ...1 103-8012 Spacer, Spring ...1 Exmark black touch up spray paint – Gloss black Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on setscrew, item #2. PTO DRIVE GROUP Qty. Item Part No. 103-8073 103-8366-03... -
Page 11: Park Brake Group
Washer, 5/16 Std ...2 109-0132 Asm, Brake Linkage...2 103-8625-03 Wld, Brake Cross Shaft ...1 3296-59 Nut, Nyloc 3/8-16 Thin ...2 Exmark black touch up spray paint – Gloss black PARK BRAKE GROUP Qty. Item Part No. 1-513140 103-0608 103-4399 3219-3... -
Page 12: Motion Control Group
Wld, Control Shaft...2 3290-357 Nut, Whizlock 3/8-16...8 Exmark black touch up spray paint – Gloss black. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on screw, item #10 & screw, item #32 going into control shaft weldment item #21. MOTION CONTROL GROUP Qty. -
Page 13: Fuel Group
109-7415 Control, Throttle ...2 Exmark black touch up spray paint – Gloss black Use Pro-Lock, Retaining Type (P/N 1-840023, .5ml tube) on stud threads, item #7 going into the tank. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on fuel fitting, item #11. -
Page 14: Engine Group 23Hp & 27Hp
109-2987 Asm, Hose Oil Drain W/Plug...1 Exmark black touch up spray paint – gloss black. Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on screws, item #4, #20, #21 & #24 Includes item #3. -
Page 15: Engine Group 31Hp
Bracket, Air Filter ...1 109-5823 Hub, Adapter...1 Exmark black touch up spray paint – gloss black. Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on screws, item #4, #20, #22 & #24 31HP Briggs &... -
Page 16: Hydraulic Group
Pump, Hydro W/Fan (RH) (27 & 31HP)..1 106-7159 O-Ring ...2 109-5949-03 Arm, Idler ...1 Exmark black touch up spray paint – gloss black. Use Prolock, Nut Type (P/N 1-840022, .5ml tube) on setscrews, items #6. Wheel Motor Service Kits Part No. Description 103-9762 Kit, Seal ... -
Page 17: Hydraulic Group
HYDRAULIC GROUP... -
Page 18: Auxiliary Hydraulic Group
Item Part No. Description 109-2853 Asm, Hydraulic Power Unit ...1 109-2015 Hose, Hydraulic...1 109-2016 Hose, Hydraulic...1 109-0760 Adapter, 90°...2 109-1284 O-Ring (37° Flare #4)...1 1-603923 O-Ring (SAE #4) ...1 323-4 Screw, HH 3/8-16 x 5/8 ...2 98-5975 Washer, Spring Disc 3/8 ...2 109-2812 Asm, Cylinder W/Decal ...1 109-2856... -
Page 19: Electrical Group
103-5221 Switch, PTO...1 103-9268 Harness, Wiring (23HP & 27HP)...1 109-5593 Harness Wiring (31HP) ...1 Exmark black touch up spray paint – gloss black. Use dielectric grease on all wiring harness connectors. ■ Includes items 4 & 26. ELECTRICAL GROUP Qty. -
Page 20: Electrical Diagram 23Hp & 27Hp
ELECTRICAL DIAGRAM – 23HP & 27HP... -
Page 21: Electrical Diagram 31Hp
ELECTRICAL DIAGRAM – 31HP... -
Page 22: Electrical Logic Schematic 23Hp & 27Hp
ELECTRICAL LOGIC SCHEMATIC – 23HP & 27HP... -
Page 23: Electrical Logic Schematic 31Hp
ELECTRICAL LOGIC SCHEMATIC – 31HP... -
Page 24: Decals Group
Decal, Routing Belt ... 1 DECALS GROUP Qty. Item Part No. Description 109-7413 Decal, Console ... 1 103-2882 Decal, Exmark Logo ... 2 1-513747 Decal, Battery ... 1 103-2076 Decal, Caution Hot Surface ... 2 107-2112 Decal, Warning ... 1 109-2356 Decal, Motion Control ... -
Page 25: Service Record
SERVICE RECORD Description of Work Done Service Done By Date... - Page 26 NOTES...
- Page 27 NOTES...
- Page 28 © 2005–2008 Exmark Mfg. Co., Inc. Industrial Park Box 808 Beatrice, NE 68310 All Rights Reserved Part No. 4500-219 Rev. A (402) 223-6300 Fax (402) 223-5489 Printed In USA.
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