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Owner's Manual
JCRRFTSMRN1
Permanently
Lubricated
Single Stage
Portable
AIR COMPRESSOR
Model No.
919.165511
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Service
and Adjustments
•
Troubleshooting
•
Repair
Parts
CAUTION:
Read the Safety Guidelines
and
All
Instructions
Carefully
Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.eears.com/craftsman
D27302
Rev0
8/28/02
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Summary of Contents for Craftsman 919.165511
- Page 1 Assembly • Operation • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.eears.com/craftsman D27302 Rev0 8/28/02...
- Page 2 h q:_:] ! :1 EoJ_,_ [_o] _hi _h I_-_ WARRANTY ..........SPECIFICATION CHART ........SAFETY GUIDELINES ........GLOSSARY ..........ACCESSORIES .......... DUTY CYCLE ..........ASSEMBLY ..........INSTALLATION ........f 1-12 OPERATION .......... f 3- 15 MAINTENANCE ........f 6-17 SERVICE AND ADJUSTMENTS ......
- Page 3 Model No. 919_165511 Max. Developed Bore 2.375" Stroke 1.35" Voltage-Single Phase 120V/60HZ/1 PH Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity Approx. Cut-In Approx. Cut-out SCFM @ 40 psig SCFM @ 90 psig [-.'Y.,I _1 _ I_'d[€-lJ] Im]=1 IqI_I ::_'_.,I m] = 1 _11 _1i II[e _]_._ This manual contains information that is important...
- Page 4 I1_I_o];]lL"_ +Ill [,,'9'-'I _1 _ i'dl I +F,,,_11_o _+]L_,[,,I Save these instructions improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. ,I;1"1.,I;I n WARNING: Risk of explosion or fire How To Prevent It What Could Happen...
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Page 5: Accessories
WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. How To Prevent It What Could Happen Failure to properly drain Drain tank daily or after each use. - Page 6 WARNING: Risk of Electrical Shock WHAT CAN HAPPEN HOW TO PREVENT IT Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used properly Never operate compressor with it may cause electric shock.
- Page 7 WARNING: RISK OF BURNS WHAT CAN HAPPEN HOW TO PREVENT IT Touching exposed metal such as the Never touch any exposed metal parts on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns, hot for several minutes after operation.
- Page 8 WARNING: RISK OF UNSAFE OPERATION WHAT CAN HAPPEN HOW TO PREVENT IT Review and understand all instructions Unsafe operation of your air compressor and warnings in this manual. could lead to serious injury or death to Become familiar with the operation and you or others.
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Page 9: Duty Cycle
Become familiar with these terms When the tank pressure drops to a certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"... - Page 10 Contents of Carton 1 - Air Compressor Hose Wheels Wrap 1 - Hose Wrap 2 - Self Tapping Screws, 1/4-20 x 1.25 2 - Shoulder Bolts, 3/8-16 x 3.40 2 - Hex Nuts, 3/8-16 DO NOT use hose 2 - Rubber Bumpers wrap as a handle to 2 - Screws, 1/4-20 x .75...
- Page 11 HOW TO SET UP YOUR IMPORTANT: The outlet being used must be installed and grounded in UNIT accordance with all local codes and ordinances. Location of the Air Compressor Make sure the outlet being used Locate the air compressor in a clean, has the same configuration dry and well ventilated area.
- Page 12 Extension Cords Voltage and Circuit Protection Refer to the Parts Manual for the Using extension cords is not recommended. The use of extension voltage and minimum branch circuit cords will cause voltage to drop requirements. resulting in power loss to the motor Certain air compressors can be and overheating.
- Page 13 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Safety Valve Tank Pressure Gauge: The tank Description of Operation...
- Page 14 Hose Wrap: Cooling System (not shown): This compressor contains an advanced Conveniently design cooling system. At the heart stores up to of this cooling system is an 50 feet of air engineered fan. It is perfectly normal hose. for this fan to blow air through the vent holes in large amounts.
- Page 15 Move the On/Auto/Off lever to Too much air "ON/AUTO" position. The pressure causes a hazardous risk of bursting. Check compressor will staR. the manufacturer's maximum Run the compressor for 15 pressure rating for air tools and minutes. Make sure the drain accessories.
- Page 16 Customer Responsibilities Before Daily o= after Every Every aach each Yearly LJse hours _ours Check Safety Valve • Drain Tank • Air Filter O(1) • Air compressor pump intake and exhaust valves • 1- more frequent in dusty or humid conditions To Check Safety Valve...
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Page 17: Repair Parts
After the water has been drained, IMPORTANT: DO not operate the close the drain valve (clockwise). compressor with the air filter removed. The air compressor can now be stored. If dirty, rinse air filter with warm NOTE: If drain valve is plugged, water and squeeze dry. - Page 18 Unscrew the check valve (turn IIR_'_ Un it cycles automatically when counterclockwise) using a 7/8" power is on. When doing open end wrench. Note the Maintenance, you may be exposed orientation for reassembly. to voltage sources, compressed Using a screwdriver, carefully or moving parts.
- Page 19 Assemble the regulator and To Replace Regulator orient as shown. Release all air pressure from air tank. See "To Drain Tank" in the Maintenance section. Unplug compressor. Remove the outlet pressure gauge and quick connect (if equipped) from the regulator. Remove the regulator.
- Page 20 Before you store the air compressor, Water will make sure you do the following: condense in the air tank. If not drained, water will Review the "Maintenance" corrode and weaken the air tank section on the preceding pages causing a risk of air tank rupture. and perform scheduled maintenance as necessary.
- Page 21 d,(ollJ :] l :_'_"[oIo]l | I _B Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure.
- Page 22 PROBLEM CAUSE CORRECTION Pressure reading It is normal for "some" If there is an excessive on the regulated )ressure drop to occur. amount of pressure drop pressure gauge when the accessory is used, drops when an adjust the regulator following accessory is the instructions in the...
- Page 23 PROBLEM CAUSE CORRECTION Regulator will Damaged regulator. Replace. not shut off air outlet. Motor will not Let motor cool off and Motor overload protection run. overload switch will switch has tripped. automatically reset. Motor will start automatically Tank pressure exceeds pressure switch "cut-in"...
- Page 24 Air Compressor Model Number 919.165511 35 Torque 100-120 In-Lbs Torque 15-25 In-Lbs D27302 24_ENG...
- Page 25 AC-0774 Isolator (3 used) AC-0292 Outlet Tube SSP-7821-1 Nut Tubing 3/8" SSG-3105 O-Ring Pump Assembly LA-3069 Label, Craftsman LA-3027 Label, Drain Tank LA-3108 Label, Hot Surface SST-1O7 Recess Rubber Bumper (2 used) SSF-639 Screw 1/4-20 x 1.50 (2 used) D23565...
- Page 26 d IJ_VAI :_I m]Vz_[_l --_z!_vA Air Compressor Model Number 919.165511 85 Torque7-10 Ft-Lbs /79-4 Torque 51-63 In-Lbs Torque 42-48 In-Lbs •orque 7 0 7 _ 100-120 In-Lbs 73 Torque 100-120 In-Lbs D27302 26_ENG...
- Page 27 Air Compressor Model Number 919.165511 DESCRIPTION PART NUMBER Screw 1/4-20 UNC x .75 SSF-586 AC-0108 Screw 1/4-20 UNC x 1.25 SSF-615 Z-AC-0140 Eccentric Bearing Motor Z-D27266 >x 78 Cylinder Sleeve > 79 Connecting Rod Assembly >x 7g-2 Formed Compression Ring >...
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Page 28: Notes/Notas
GARANT|A ............ CUADRO DE ESPECIFICACIONES ........DEFINICIONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCCIONES DE SEGUR|DAD ..... 29-34 GLOSARIO ............ACCESORIOS ............ CICLO DE SERVICIO ..........ENSAMBLADO ............ INSTALACION ..........37-38 OPERACION ........... 39-41 MANTENIMIENTO ..........42-43 SERVICIOS Y REGULACIONES ........ - Page 29 Modelo N ° 919-165511 M&x. HP desarrollado Di&metro interior 2,375 po (60,4ram) Carrera 1,35 po (34,3mm) Tensi6n monofasica 120V/60HZ/1 PH Circuito mfnimo reqaerido Tipo de fusibleAcci6n retardada Capacidad de aire en el tanque 30 Galones (113,6 Iitros) Presi6n de corte de entrada Presi6n de corte de salida SCFM a 40 psig 8,6 Calibre de libras...
- Page 30 GUARDE ESTAS INSTRUCCIONES LA OPERACI()N O EL MANTENIMIENTO INADECUADOS DE ESTE PRODUCTO PODRiAN OCASIONAR SERIAS LESIONES Y DAI_IOS A LA PROPIEDAD. LEA Y COMPRENDA TODAS ADVERTENCIAS INSTRUCCIONES FUNCIONAMIENTO ANTES DE UTILIZAR ESTE EQUIPO. ',l:=ll[_ ;{a ADVERTENCIA: RIESGO DE EXPLOSI()N O INCENDIO ;,COMO PREVENIRLO? _,QUE PUEDE OCURRIR?
- Page 31 ',,I = ll[_ :{I ADVERTENCIA: RIESGO DE EXPLOSION TANQUE AIRE: SIGUIENTES CONDICIONES PODRiAN, CAUSAR DEBlUTAMIENTO DEL TANQUE, Y DETERMINAR SU EXPLOSION VIOLENTA, DAI_IOS A LA PROPIEDAD O SERIAS LESIONES. &QUE PUEDE OCURRIR? _.COMO PREVENIRLO? 1. Drenaje inadecuado del agua condensada Drene el tanque diariamenta o despu_s en el tanque,...
- Page 32 ADVERTENCIA: RIESGO DE DESCARGA ELECTRICA &QUEPUEDE OCURRIR? &COMO PREVENIRLO? Su compresor de aire est& accionado por Jam_s opere e! compresor a la intemperie cuando est& IIoviendo o en condiciones electricidad. Come cualquier otro dispos_tivo humedad. e_6ctrico impulsado electricamente, si no se Io utiliza adecuadamente, podrla causarle Nunca opere el compresor...
- Page 33 ADVERTENCIA: RIESGO DE QUEMADURAS _QU I_ PUEDE OCURRIR? _.COMO PREVENIRLO? Jamds toque partes de metal expuestas en el Tocar el metal expuesto tal como el ¢abezal compresor dursnte o inmed+atamente despues del compresor o los tubos de saIid8 del escape, de la operaci6n, el compresor permanecer_ puede ooasionarle...
- Page 34 ",,1 =1 al[_ ;{q ADVERTENCIA: RIESGO DE OPERACION INSEGURA _,C6MO PREVENIRLO? _QUEPUEDE OCURRIR? La operacion insegura de su compresor de aire Revise y comprenda todas las instrucciones podr_a ocasionarle serias lesiones o la muerte advertencias COntenidss en este manual+ a usted u otros. Familiarlcese con los m_todos de operaci6n control del compresor...
- Page 35 Ptesi6n minima de corte: Cuando el Familiaflcese con los siguiantes t_rminos, motor est& apagado, la presi6n del tanque antes de operar la unidad: de aire baja a medida que usted contint_a CFM: (Cubic feet per minute) Pies cQbicos usando su accesorio. Cuando la presi6n por minuto.
- Page 36 Serrez bien les vis, sans trop serrer. Contenido de la caja 1- Compresor de aire NOuseelgca_rete 2- Ruedas como asa para empujar, jalar o levantar el 1- Carrete para Manguera compresor de aire. 2- Tomillo Autorroscante 1/4-20 x 1.25 2- Pemos con resalto, 3/8-16 x 3.40 2- Tuercas hexagonales, 3/6-16 Catrete para...
- Page 37 COMO PREPARAR LA UNIDAD IMPORTANTE: El tomanorriente que sere utilizado debera haber side conectado tierra conforme a todos los c6digos Ubicacibn del compresor de aire locales y ordenanzas. Ubique al sompresorde aire en una zona Iimpie, sece y bien vsntilada. El compresor de AsegQrese de clue el tomaconiante que aire debe estar instalede - pot Io menos - a ser_ utilizado tenga la misma...
- Page 38 Cables de extensibn eldctrica Proteccibn del voltaje y del circuito NO se recomienda la utilizaci6n de cables Acerca del voltaje y la minima cantidad de de extensiSn electrica. El usa de cables circuitos requeridos, refi_rase al Manual de extensi6n electrica originar& una caida de piezas.
- Page 39 Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubieaci6n de los distintos controles y regulaciones Conserve este manual para referencias futurss.
- Page 40 Carrete pate manguera: Guarda Sistema de enfriamiento (no mostrado): convenientemente haste 50 pies (15,3 m) Este compresor contiene un sistema de de manguera avanzada para el control de enfriamiento. neumatica. En el nQcleo de este sistema de enfriamiento hay un ventilador especialmente disefiado.
- Page 41 Mueva la palanca On/Auto/Off a la Demasiada presibn de aire posici6n "ON/AUTO". El compresor se podra ser la causa de riesgo de explosiSn. pondrA en march& Verifique los valores de maxima presibn Haga funcionar e{ compresor durante 15 dados pot el fabricante de las herramientas minatos.
- Page 42 Responsabilidades del cliente Antes Cada Cada Diad&mente Anualmente de cada o luego de oada use horas horas Verifique la v&lvula de seguridad Drenaje del tanque O(1) • Filtro de aire Valvulas de entrada y escape de la bomba del compresor de aire 1- M&S frecuente en condiciones polvorientas...
- Page 43 Una vez drenada el ague, cierre Si est& sucio enjuague el filtro de aire valvula de drenaje (girando an can agua tibia y exprfmalo hasta que sentido horatio). Ahora el compresor seque. de aire podr& set guardado. NOTA: Si el flltro de aire esta sumamente NOTA: Si la v&lvula de drenaje fuera del sucio necesitara set reemplazado.
- Page 44 Desenrosque la v&lvala de retenci6e gir&ndola hacia la izquierda usando en cuanto la energla el_ctrica una Ilave de boca de 7/8 plug. conectada. AI efectuar el (22 ram). Tome note de la mantenimiento, usted quedard orientacion para volverla a ensamblar. expuesto a tensi6n viva, eire comprimido o partes en movimiento.
- Page 45 Ensamble el regulador y orientelo de Para reemplazar el regulador acuerdo a Io mostrado. Libere toda la presi6n del aire del tanque. Yea "Drenaje del tanque" en la secci6n "Mantenimiento". 2< Desenchufe el equipo. 3< Usando una Ilave de tuercas ajustable retire el medidor de salida de presion y la conexioN rapida del regulador la tiene)<...
- Page 46 Antes de guerdar su compresor de aire, El agua se condensa dentro asegt_rese de hacer Io siguiente: del tanque de aire. Si no se drene, ella Revise la secci6n "Mantenimiento" corroerd debilitando le paredes del de Ins p&ginas preeedentes y ejecute tanque de aire, originando un riesgo de el mantenimiento programado...
- Page 47 [_l_.,q Iml_I m] V .,T_l/[e.IoJ Im]=I _ -'ToJ : ] q :4i_Y.,T_ El desarrollo de reparaciones puede exponer a sitios con corriente viva, partes en movimiento o fuentes aire comprimido que podrlan ocasionar lesiones personales. Antes intentar reparacibn alguna, desenchufe el compresor de aire y purgue toda...
- Page 48 PROBLEMA CORRECCION CAUSA Si hubiese una caida excesiva de La lectura de la Es normal que ocurra algen presidn durante el uso del descenso en 18presion. presion sobre un accesorio, aiuste el regulador man6metro acuerdo a 1as instrucciones de la viene equipado seccion Operacidn.
- Page 49 CAUSA CORRECCION PROBLEMA El motor no El interruptor de protecci6n Deje enfriar el motor y el funciona. interruptor de sobrecarga se obrecarga del motor se ha abierto. reejustar& autom&ticamente El motor arrancar& automaticamente La presi6n del tanque excede la presion de "corte maximo" cuando la presion del tanque caiga por debajo de la presion de corte del interruptor...
- Page 50 D27302 50 -SP...
- Page 51 51_ S P D27302...
- Page 52 Get it fixed, at your home or ours! Your Home For repa=r - in your home - of all major brand apphances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories owner's manuals that you need to do-it-yourself...