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About this Workshop Manual
This Workshop Manual contains technical specifica-
tions, descriptions and instructions for the repair of the
following engines in standard format: MD2010 ,
can show operations carried out on any of the engines
li sted above. As a result the illustrations and pictures in
the manual that show certain parts on the engines, do
not in some cases apply to all the engines listed. How-
ever the repair and service operations described are in
all essential details the same. Where they are not the
same this is stated in the manual and where the differ-
ence is considerable the operations are described sep-
arately. The Engine Designations and Engine Number
can be found on the product plate. Please always in-
clude both the engine designation and the engine
number in all correspondance .
The Workshop Manual is produced primarily for the use
of Volvo Penta workshops and service technicians. For
this reason the manual presupposes a certain basic
knowledge of marine propulsion systems and that the
user can carry out the mechanical/electrical work de-
scribed to a general standard of engineering compet-
ence.
Volvo Penta products are under a continual process of
development and we therefore reserve all rights regard-
i ng changes and modifications. All the information in
this manual is based on product specifications avail-
able at the time the book was published. Any essential
changes or modifications introduced into production or
updated or revised service methods introduced after the
date of publication will be provided in the form of Ser-
vice Bulletins.
Replacement parts
Replacement parts for the electrical and fuel systems
are subject to various national safety requirements, for
example the United States Coast Guard Safety Regula-
tions. Volvo Penta Original Spare Parts meet these
specifications. Any type of damage which is the result of
using replacement parts that are not original Volvo Pen-
ta replacement parts for the product in question will not
be covered under any warranty or guarantee provided
by AB Volvo Penta.
Certified engines
For engines certified for national and regional environ-
mental legislation the manufacturer undertakes to en-
sure compliance with such environmental requirements
for both new engines and engines is use. The product
must comply with the approved example on certifica-
tion. For Volvo Penta as the manufacturer to be able ac-
cept responsibility for the compliance of engines in use
with the set environmental requirements, the following
requirements for service and spare parts must be ful-
filled:
General Information
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Q
The service intervals and maintenance proced-
ures recommended by Volvo Penta must be fol-
l owed.
Only Volvo Penta Genuine Spare Parts intended
for the certified engine version must be used.
Service of injection pumps, pump settings, and
i njectors, shall always be conducted by an aut-
horised Volvo Penta workshop.
The engine must not be rebuilt or modified in any
way, with the exception of the accessories and
service kits that Volvo Penta has developed for
the engine.
I nstallation adjustments on exhaust pipes and
supply air channels for the engine compartment
(ventilation channels) must not, without due care,
be conducted since this can influence exhaust
emissions.
Seals must not be broken by unauthorised per-
sonnel.
I MPORTANT! Use only Volvo Penta Genuine
Spare Parts. The use of non genuine parts
i mplies that AB Volvo Penta will no longer
assume responsibility for compliance of the
engine with the certified versions. All types
of damage or costs resulting from the use of
non genuine Volvo Penta spare parts for the
product in question will not be regulated by
Volvo Penta.
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