Disc Brakes - PACIFIC CYCLE Part Instruction Manual

Brake Cable
Housing
Barrel Adjuster
Lock Nut
Cable
Insertion
Slot
Brake Cable Cable End
Holder
"C" Clip
Caliper
Mounting
Bolt with
spacers
Brake Pads
Caliper
Mounting
Bolt with
spacers

Disc Brakes

If fitted with a front disc brake, the components should already
be attached. However, please check all connections before
attempting to ride the bicycle. Secure tightly the 6 bolts that
hold the disc to the front wheel hub and the 2 bolts that hold
the brake mechanism to the fork. Insert the front wheel into the
fork dropouts ensuring that the disc fits into the brake mecha-
nism between the enclosed brake pads. Secure the front wheel
Brake Lever
to the bicycle by tightening the quick release mechanism and
clamping the lever to the closed position. Please refer to sec-
tion 6 for further instruction on quick release mechanisms.
Next, attach the cable to the brake lever by inserting the cable
end into the cable end holder after the barrel adjuster and lock
Brake Type
nut slots have been aligned with the cable end holder. After
Selector
the cable is secured to the lever, rotate the barrel adjuster and
lock nut so the slots no longer line up. Ensure the cable hous-
ing seats appropriately into the end of the barrel adjuster and
check for any kinks or damage.
Rotating Rod
Slide the exposed brake cable through the rotating rod located
on the caliper body and seat the housing into the same stop.
Insert the cable into the spring and spring boot.
Actuating Arm
Next, slide the cable through the cable anchor and pull all the
slack out. Secure the cable in place by tightening the bolts that
comprise the anchor assembly. Some disc brakes will have a
centering devise while others are a free-floating mechanism.
If your caliper body is equipped with centering bolts, apply the
brake lever after the cable has been connected. While engaging
the lever, tighten the centering bolts securely. This will center
the caliper body on the disc.
Cable Anchor
Bolt
DISC GETS HOT! Severe injury could result from
contact with the hot disc! Mind your legs, as well
as your hands.
36