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Kenmore 259.162170 Assembly And Operation Manual
Kenmore 259.162170 Assembly And Operation Manual

Kenmore 259.162170 Assembly And Operation Manual

Liquid propane gas grill
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Assembly
and Operation
Liquid Propane Gas Grill
Model No.
259.162170
@ @
NO IlL
THINSGRILL IS FOR OUTDOOR
USE ONLY
CAUTION
Read and follow all Safety Statements,
Assembly
instructions,
and Use
land Care Manual
Directions
before
attempting
to assemble
and cook.
CAUTION
Some parts may contain
sharp edges,
wear
protect ve g oves
f necessary.
Failure
to follow all manufacturer's
instructions
could result
in serious personal
injury and/or
property
damage.
Customer
Service
Toll Free 1-800-396-3838
To InstaleriAssembler:
Leave these
instructions
with consumer.
To Consumer:
Keep this manual for future
reference.
Sears, Roebuck
and Co., Hoffman
Estates,
IL 60179, U.S.A
www.sears.com
SP5290B-37

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Summary of Contents for Kenmore 259.162170

  • Page 1 Assembly and Operation Liquid Propane Gas Grill Model No. 259.162170 NO IlL THINSGRILL IS FOR OUTDOOR Failure to follow all manufacturer's instructions could result USE ONLY in serious personal injury and/or property damage. CAUTION Read and follow all Safety Statements, Assembly instructions, and Use...
  • Page 2: Product Record

    One Year FuH Warranty on Kenmore Grill If this grill is defective in material or worksmanship within one year from the date of purchase, contact Sears at 1-8O0-4-MyoHOME® to have it repaired free of charge. Additional Full Warranty on Specific...
  • Page 3 Failure to ensure correct ventuti tube For residential use only. Do not use for m assembly may result in a hazardous fire commercial cooking, or explosion causing serious bodily injury andfor property damage. CARING FOR YOUR EQUIPMENT CARBON MONOXIDE HAZARD mNSTALLATION Combustion byproducts...
  • Page 4: Specifications

    L.P. GAS CYUNDER NEW OPD THE CYUNDER MUST ALSO BE EQUIPPED WITH: HANDWHEEL Gas cylinders manufactured today have a. A shut-off valve terminating in a proper cylinder valve outlet mechanisms to provide worry free specified in current standards: grilling year round: •...
  • Page 5 2. TRANSPORTATION AND STORAGE: Prior to attaching the propane cylinder to the hose and regulator, be sure the cylinder valve and the appliance valves are OFF. The WARNING: Although it is safe when used properly, careless cylinder valve is turned off by rotating the handwheel (see Figure 3) handling of the propane...
  • Page 6 Master Bagpack 114" ° 20 X 2" Carriage Bolt 1t4" - 20 × 3/4" Carriage Bolt t/4"-20 Large Body Wing Nut t/4"-20 Tapered Wingnut (6 pieces) (16 pieces) (2 pieces) (22 pieces) #10=24 Knur_ Screw 318"-16 KnuH Nut Binge Clip Push Pin (Side Panet) (logo, Heat Indicator)
  • Page 7 No Tank Tank Bracket Bracket Caster Plug Left hand leg assembly Right hand leg assembly 1. Turn leg assemMy upside down as shown and insert caster plug. Make sure caster plug tab is in line with notch in leg. Leg Assembly (Left Hand shown) 2.
  • Page 8 5. Position left hand leg assembly as shown with console mounting tab facing up. Place nonztank side of bottom pan over bottom support. Attach bottom pan with 1/4"z20 x 3/4" carriage bolt and tapered wing nut. Console mounting tab facing up. Bottom Pan Bottom Support_ Tank opening on right side.
  • Page 9 7. Attach console/valve assembly by positioning console over tabs and inserting two #10 knurl screws. Locate Console on tabs as shown. (Right side shown) Mounting Hole #t0o24 KnuH Screw...
  • Page 10 8. Position side panels over legs and slide up into position. Bottom flange of side panel hooks over bottom support. Push against leg assembly Then slide up into position...
  • Page 11: Front Panel

    9,Position frontpanel a ndfrontpanel s trapintoplace. insert1/4"-20 x 2"carriage boltthrough thefourlocations s hown. Frontpanel s trap Frontpanel 1/4-20 Tapered Wing Nuts 10, Stand the unit onto the casters and attach 4 1/4-20 tapered wing nuts to the four carriage bolts previously installed.
  • Page 12 11.Locate righthandshelf,righthandshelftrim,right f rontshelfbracket, andrightrearshelfbracket a sshown. Rightrear shelfbracket Right h and shelf Righthandshelf Rightfront shelfbracket 12.Position partsasshown andassemble using (3) 1/4"z20 x 3/4"carriage boltsand tapered wingnuts. NOTE: i nsert t abonshelftrimintoholeinsideburner base. NOTE: T hesetwoholes notusedinthisstep. 114" o 20 X 3/4" Carriage Bo_t 114%20 Tapered Wingnat...
  • Page 13 13.Position sideburner baseassembly o ntorightsidemounting bracket a sshown in the sequence illustrated below. Shelf Assembly Brackets on burner base assembly fit NOTE: Insta!l carriage bolts here first "inside" mounting bracket. (front and back) when mounting assembly to mounting bracket. IMPORTANT: Flange on burner base should go over the flange on the mounting bracket as shown.
  • Page 14 16. Position basecasting down over1/4"z20 s tudsandsecure in place withtwo1/4"z20 l arge bodywingnuts. 114"-20 Large Body Wing Nut...
  • Page 15 17.Position bottom cross lighter assembly a sshown, beingsuretofeedignitor wiresthrough thefrontholes in thebottom ofthebasecasting. B ottom cross-lighter just "lays"loose atthisstageoftheassembly. NOTE: C rosslighter topandcrosslighter bottom assembly c omepackaged t ogetherwith the grill b urners. Theseparts should be separated p riortothisstep. Leftsideof cross lighter.
  • Page 16 18.install b urners byfeeding burner though slotinthebasecasting andguiding burner tubeoverorifice invalve, s eeillustration b elow. S ecure burners withthree1/4"z20 x %4"carriage boltsand1/4"-20 Knurl n uts. Burner Tube Valve Orifice Burner tube must fit over valve orifice as shown. lf4" - 20 X 3/4" Carriage Bo_t...
  • Page 17 19.Install t hreecrosslighter spacers o verthreaded studsinbottom crosslighter, theninstall c rosslighter topplate. Secure withthree#10-24 wingnuts. Tabsincrosslighter topmustfit into"grooves" ontop ofburners asshown inillustration b elow. #!0-24 Wingnut Cross Lighter Spacer Tube Spacer IMPORTANT Tabs in cross lighter top fit into "grooves" on top of burners. #10-24 Wing Nut...
  • Page 18 20. install Heat Distribution Plate by placing in position so that the six supports rest on the six ribs in the base casting. Suppo_ Rib in Base Casting...
  • Page 19: Temperature Gauge

    21. Install L id,Handle, C ooking Grid,Warming Rack, H ingeClip,andLogo. Temperature Gauge Logo ® Install lid and hinge clip as shown. Place handle ends into handle tube as shown. Note: Keep handle tube Note: Notches in handle tube mate with tab aligned with end caps at all times.
  • Page 20 22. Install g rease trayfromrearofgrillbysliding grease trayin onsupport r ailsuntilthe frontofthetraydropsdownoverthefrontofthesupport r ails.
  • Page 21 23.Attach thetwowiresfromthecrosslighter as shown tosmallterminals o nignitor module asshown. Attachtwowiresfromconsole assembly t o twolargeterminals as shown, Correct incorrect NOTE: Use one of the supplied plastic ties to bundle the two large terminal wires together, and one to bundle the four small terminal wires together.
  • Page 22 26.Place tankintoholelocated inbottom plate. Insert T ank Bracket intoSlotandrotate it90Degrees, Slide bracket down over_ank r ingtoholdtankinplace, 27. Connect regulator with tank valve. Be sure that hose assembly does not contact the base casting or any other parts which will get hot.
  • Page 23 4. Repeat steps 1 to 3. If burner fails to light, refer to the Troubleshooting Guide to determine cause and solution. 5. Once left burner is lit push in and turn center burner knob Warning: Before proceeding with to high. Once it is lit, push in and turn right burner knob to the following...
  • Page 24: Breaking In Your Grill

    WARMING RACKS BREAKING IN YOUR GRILL A warming rack may be included with your grill and provides Before cooking on your gas grill for the first time, you should you with additional cooking space away from direct heat. This "break it in"...
  • Page 25 AREAS TO TEST ON NATURAL GAS GRILLS: • All hose connections To keep your grill working at its peak efficiency as well as (see Figure 1OC) contribute to the safe operation of this unit, perform all of the • All valve connections operations below at least once a year...
  • Page 26 GRILL EXTERIOR It is possible that very small insects could The white spots that may appear on the outside of the casting make webs or nest in the ventud tubes. This are caused by the oxidation of the aluminum. This oxidation can will partially or completely block the flow of...
  • Page 27 Kenmore P ropane GasGrill259.162170 REF # PART # DESCRIPTION SP5051-26 Logo SM5005-1K SP5002_30 Temperature Gauge SP5028_19 Left Hand Handle End Knurl Nut SP5003-16 SP502%19 Right Hand Handle End Wing Nut SP5000_16 Vv'asher SP5000-17 Handle Tube SM5050-42B SP101_3 Cooking Grid SP18_16...
  • Page 28 Kenmore P ropane GasGrill259.162170...
  • Page 29 Outof propane? I s venturi p roperly s eated overorifice? Inspect b othventuds a nd 1. Burners wH_ not _ight. burnerholesforobstructions. Checkignition spark.Is cylinder v alveturnedon? Regulator a ssembly not fullytightened to cylinder v alve?if youhaveelectronic ignitor, i sthe battery good? 2.
  • Page 30 Notes...
  • Page 31 Notes...
  • Page 32 ® Registered Trademark / TM Trademark Service Mark of Sears, Roebuck and Co. ® Marca Registrada Marca de F_brica Marca de Servicio de Sears, Roebuck and Co. MC Marque de commerce Marque d_pos_e de Sears, Roebuck and Co. ® Sears, Roebuck and Co.