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Thisunitis shipped WITHOUT GASOLINE o r OIL. After
assembly, seeseparate e ngine manual forproper f uel
andengine oilrecommendations.
TOOLS REQUIRED FOR ASSEMBLY
(1) Screwdriver
(!) Pliers
(2) 7/16" Wrenches
(2) 1/2"Wrench
(2) 9/16" Wrenches
(2) 3/4"Wrenches ( onlyiffigure23onpage12is used)
•
Fitthetailgate reinforcement bracket o vertheendof
thecartbed.Position t hetwodoorsupport b rackets
onthebottom ofthereinforcement bracket a sshown
in figure 2.Fasten thereinforcement bracket a ndthe
doorsupports t othebottom ofthecartusing four
5/16"x 3/4"trussheadboltsand5/16"nylock nuts.
Do nottightenyet.Seefigure 2.
•
Fasten the tailgate reinforcement bracket to the sides
of the cart body using four 1/4" x 5/8" hex bolts and
1/4" nylock nuts as shown in figure 2. Do not tighten
yet.
REMOVAL
OF PARTS FROM CARTONS
Remove the hardware packs and all loose parts from
the cartons.
Lay out and identify parts shown in carton contents.
Lay out and identify parts in the hardware packs. Keep
contents of each hardware package separate.
ASSEMBLING
THE CART BODY
Place cart body halves upright on a smooth level
surface such as a garage floor or a paved driveway.
See figure 1.
CAUTION:
Do not leave the cart unattended
in upright position during assembly. A falling
cart can cause personal injury! Pay close
attention to the stability of the cart while it
remains in an upright position. For best stability,
assemble on a smooth level surface.
Assemble cart body halves together using three 1/4" x
5/8" hex bolts and 1/4" nylock nuts as shown in figure
1. Do not tighten
yet.
1/4" x 5/8" HEX BOLT
1/4" NYLOCK NUT
FIGURE 1
1/4" NYLOCK NUT
1/4" x 5/8"
HEX BOLT
/
5116"x 314"TRUSS
p-
-_'
HEAD BOLT
/
DOOR
SUPPORT
t
TAILGATE
/
REINFORCEMENT
5116"NYLOCK NUT
BRACKET
FIGURE 2
Pull the cart body halves together.
Tighten the four truss head bolts in figure 2.
Tighten the four hex bolts in figure 2.
Tighten the three hex bolts in figure 1, keeping the
bottom aligned and pulled together.
Carefully flip the cart end for end so that it rests on
the tailgate reinforcement bracket. See figure 3.
FIGURE
3
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