Craftsman 3One 917.257562 Owner's Manual
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Craftsman 3One 917.257562 Owner's Manual

Craftsman 3One 917.257562 Owner's Manual

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CRnF'/ X
L NUMBER 917,257562
OWNER'S
MANUAL
®
o Assembny
o Operation
®Customer Responsibilities
Service and Adjustments
, Repair Parts
Converl:ibie
CAUTION:
Read and follow all safety rules and instructions
before opsrating this equipment.
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Summary of Contents for Craftsman 3One 917.257562

  • Page 1 ® CRnF'/ X L NUMBER 917,257562 OWNER'S MANUAL o Assembny o Operation ®Customer Responsibilities Converl:ibie Service and Adjustments , Repair Parts CAUTION: Read and follow all safety rules and instructions before opsrating this equipment. " ..",,_'-_ ..,..........II IIIIIIIII _ "...
  • Page 2 Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH lU. CHILDREN GENERAL OPERATION • Read, understand, and fotlowall instructionsin the manual Tragic accidents can occur if the operator is not alert to the and on the machine before stading presence of children Chitdren are often attracted to the machine...

  • Page 3: Product Specifications

    PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac- HORSEPOWER: 18,0 tured to give you the best possible dependability and performance. GASOLINE CAPACITY 3,5 GALLONS AND TYPE: UNLEADED REGULAR Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized OIL TYPE (API-SF!SG): SAE 30 (above 32°F)
  • Page 4 TABLE OF CONTENTS SAFETY RULES ............MAINTENANCE SCHEDULE ........PRODUCT SPECIFICATIONS ........3 SERVICE AND ADJUSTMENTS ......19-24 CUSTOMER RESPONSIBILITIES ..... 3, 15-18 STORAGE ..............WARRANTY ..............TROUBLESHOOTING ........... 26-27 TRACTOR ACCESSORIES .......... 5 REPAIR PARTS - TRACTOR .._....... 30-47 ASSEMBLY .............

  • Page 5: Accessories

    ACCESSORIES AND ATTACHMENTS ......i i,i ,ll,l,lll, iiqlJJ These accessories and attachments were available through most Sears retail outlets and service centers when the tractorwas purchased, Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE MAINTENANCE ENGINEOIL...
  • Page 6 ..........ulluJl ..... ,......CONTENTS OF HARDWARE PACK iiiiiiiiiiinll iiii ....Parts Bag contents shown full size Parts packed separately in carton Metal Batten]acid (2) Sheet Screws Seat Plate SteeringWheel Battery cknut 3/8-24 (t) Large Flat Washer Steedng Boot Owner's Manual (1) Shoulder Bolt 5/16_18 (1) Hex Bolt 1/2-13 x 1 Parts bag contents not shown full size...
  • Page 7 ASSEMBLY ........Your new tractor has been assembled at the factory with exceptionof those parts left unassembledfor shippingpurposes° To ensure safe and proper operationof yourtractor, all parts and hardware you assemble must be tightened securely_ Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socketwrench set will make assembfy easier..
  • Page 8 ASSEMBLY . ii,l,,i illll LL ] II,I II HOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig. 3) Adjust seat before tighteningadjustment bolt. PREPARE BATTERY (See Fig. 2) Remove cardboard packing on seat pan..= i i ii i N,ui N Llll u II,H...
  • Page 9 ASSEMBLY • .., ,i ...... H,,,ll i INSTALL BATTERY (See Figs. 4A and 4B) CAUTION: Do not short battery termi- nals. Before installing battery, remove HEX BOLT metal bracelets, wristwatch bands, rings, etc. LOCK (NEGATIVE) WASHER BLACK CABLE Positive terminal must be connected first to prevent sparking from acciden- FLAT WASHER TUBE...
  • Page 10 iilllllll illllll inlnlln ir ,,ll , ..... ASSEMBLY INSTALL MULCHER PLATE DEFLECTOR (See Figs. 6A & 6B) SHIELD • Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown° NOTE: Pro-assemble weld nut to latch hook by inserting weld nut from the top with hook pointingdown.
  • Page 11 OPERATUON KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments° Save this manual for future reference,. ATTACHMENT CLUTCH LEVER IGNITION SWITCH LIFT LEVER _ _ ..
  • Page 12 OPERATION ill ill ill The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask for over the spectacles or standard safety glasses.

  • Page 13: Carburetor

    OPEBAT ON Move gearshift lever to 1st gear. Be sure you have TO OPERATE MOWER (See Fig. 9) allowed room for tractor to roll slightly as you restart Your tractor isequipped with an operator presence sensing movemenL switch,. Any attempt by the operator to leave the seat with To restart movement, slowly release parking brake and °...
  • Page 14 OPERATION • When operating attachments, select a ground speed TO START ENGINE (See Fig. 8) that will suit the terrain and give best performance of When starting engine for the first timeor if engine has run the attachment being used_ out of fuel, itwill take extra cranking timeto move fuel from the tank to the engine°...
  • Page 15 CUSTOMER RESPONSIBILItTItES MAINTENANCE SCHEDULE /__,,"f ..F'LL 'N DATES /_._..,__" _j_,_._,_'_O_S" AS YOU COMPLETE /_"_ REGULAR SERVICE ./'_" _w/F,_f SERVICE. D ATES Check Brake Operation ......[ i --i ii Check Tire Pressure Che'ck for Loose Fasteners 1_7= _ ....SharpenlReplace Mower Blades ..
  • Page 16 CUSTOMER RESPONSIBILITIES TRACTOR TO SHARPEN BLADE (See Fig. 13) Care should be taken to keep the blade balanced. An Always observe safety rules when performing any mainte- unbalanced blade will cause excessive vibration and even- nanceo tual damage to mower and engine. BRAKE OPERATION The blade can be sharpened with a file or on a grinding wheel., Do not attempt to sharpen while on the mowen...
  • Page 17 CUSTOMER RESPONSIBILITUES ......n ill ,in TO CLEAN BATTERY AND TERMINALS ° After oil has drained completely, replace oil drain plug and tighten securely. Corrosion and dirt on the battery and terminals can cause ° Refill engine with oil through oil fill dipstick tube. Pour the battery to "leak"...
  • Page 18 CUSTOMER RESPONSIBILITIES MUFFLER IMPORTANT; PETROLEUM SOLVENTS, SUCH KEROSENE, ARE NOT TO BE USED TO CLEAN THE Inspectand replace corroded muffler and spark arrester(if CARTRIDGE. THEY MAY CAUSE DETERIORATION THE CARTRIDGE DO NOT OIL CARTRIDGE. DO NOT equipped)as itcould create a fire hazard and!or damage. PRESSURIZED CLEAN CARTRIDGE.
  • Page 19 SERVICE AND ADJUSTMENTS ........HIi ,11 ii1,1i iii rl ilrll .r, _ i_,1 ..... i ........CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake, Place gearshift lever in neutral (N) position, Place attachment clutch in "DISENGAGED" position, °...

  • Page 20: Side-To-Side

    illllllljlllll,llllllll,llllJll i ll SERVICE AND ADJUSTMENTS ...... jl ii ii i ........ TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs°22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDEo tF Adjust the mower while tractor is parked on level ground or THE FOLLOW|NG FRONT-TO=BACK ADJUSTMENT IS driveway.
  • Page 21 : ..............TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 24) The mower blade drive belt may be replaced without tools° Park the tractor on level surface. Engage parking brake. BELT REMOVAL - NUT "A" Remove mower from tractor (See "TO REMOVE MOWER"...
  • Page 22 illlll,llllllllllllllllllllll/, i, illl ill iill ii ..SERVICE AND ADJUSTMENTS .,,,,,.,,,,,,,,,,,,,,,,,,,,,, ,,,, ....TO ADJUST STEERING WHEEL ALIGNMENT TO START ENGINE WITH A WEAK BATTERY (See Fig. 28) If steering wheel crossbars are not horizontal (leftto right) when wheels are positioned straightforward, remove steer- ,ll,,,, = lllll ==ll Hl==l...
  • Page 23 .... i..ADJUSTMENTS SERVICE AND ENGINE TO REPLACE HEADLIGHT BULB Raise hood. TO ADJUST THROTTLE CONTROL CABLE Pull bulb holder out of the hole in the backside of the (See Fig. 30) grill, The throttle control has been preset at the factory and Replace bulb in holder and push bulb holder securely adjustment should not be necessary_ Check adjustment as back into the hole in the backside of the grill.

  • Page 24: Throttle Control Cable

    SERVICE AND ADJUSTMENTS mlll.l,llll ii i IHI i ii ' imllii t TO ADJUST CARBURETOR High speed stop is factory adjusted° Do not adjust damage may result (See Figs. 32 and 33) IMPORTANT: NEVER TAMPER WITH ENGINE The carburetor has been preset at the factory and adjust- GOVERNOR, WHICH IS FACTORY SET FOR PROPER...

  • Page 25: Cleaning

    ,i,, i1,,,,,,11,,i,, _11,1, _ ,, ..STORAGE ENGINE immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more° FUEL SYSTEM IMPORTANT: tT IS IMPORTANT TO PREVENT CAUTION: Never store the tractor with DEPOSITS FROM...
  • Page 26 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION • mliHillllIll I UL _ L Wilt not start Out of fuel, Fill fuel tank, Engine not"CHOKED" properly. See "TO START ENGINE" in Operation section Engine flooded_ Wait several minutes before attempting to start. Bad spark plug. Repiace spark ptug.
  • Page 27 TROUBLESHOOTING POUNT$ PROBLEM CAUSE CORRECTION Engine continues to run FauI_'/operator-safety presence controlsystem, Check wiring, switches and connections, If not when operator leaves seat corrected, contact an authorized service canted with attachment clutch department engaged Poor cut - uneven Worn, bent orloose blade, 1., Replace blade°...
  • Page 28 SERVICE NOTES...
  • Page 29 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 SCHEMATIC BATTERY WHITE CLUTCH/ BRAKE (PEDALUP) f ..{ ..(NOT OCCUPIED) IGNITION SWITCH SEAT SWITCH t ..BLACK BLACK ATT'MENTCLUTCH GROUNDING (CLUTCHOFF) CONNECTOR 8LACK IGNITION SPARK _ UNiT ..... 0 PLUGS @ /2-7 28 VOLTS AG MIN, @ 3600 RPM CHARGING SYSTEM OUTPUT...
  • Page 30 REPAIR PARTS 18 HP 42" TRACTOR-- MODEL NUMBER 917,257562 ELECTRICAL 36 38 ..... ZZZZZ_ .."...
  • Page 31 Cable, Ground 121305X Switch, Seat 144921 Switch, ignition 3 Position 140400 Nut, Ignition Switch 141226 Cover, Ignition Switch 140403 Key, Molded, Craftsman 110712X Switch, Light 108236X Bracket, Switch 17021008 Screw, Hex, Tapping #t0-24 x 1/2 104445X Switch, Interlock, Clutch 140336...
  • Page 32 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 CHASSIS AND ENCLOSURES...
  • Page 33 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 CHASSIS AND ENCLOSURES PART DESCRIPTION 140341 Chassis 140356 Drawbar 17490612 Screw, Thd_, Roll. 3/8-16 x 3/4 Type TT STD551025 Washer 13/32 x 3/4 x 16 Gauge STD551237 Washer 140290X015 Saddle, 5 Speed 142844 Shield, Heat, Hood...
  • Page 34 REPA|H PAHi 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 DRIVE , 65...
  • Page 35 PARTS REPAIR 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 DRIVE PART PART DESCRIPTION DESCRIPTION Spacer, Split Transaxle, Dana, 5 Speed, 4470J 1426O8 Model Number 4360-82 109070X Keeper, Belt, Retainer Washer 13/32 x 13/16 x 12 Gauge 110422X Spring, Return, Brake 19131312 Bearing, Nylon ,503 x .628 x ! .25 Pulley, Transaxle...
  • Page 36 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 STEERING ASSEMBLY "...
  • Page 37 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 STEERING ASSEMBLY PART DESCRIPTION 139768 Wheel Steering Std Black Axle Asm Front 142033 135227 Spindle Asm Lh 135228 Spindle Asm Rh 6266H Bearing Race Thrust Harden 121748X Washer 25132 X 1 5/8 X 16ga Washer 27/32 X 1 1/4 X t6 Ga 19272O16 12000029...
  • Page 38 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917,257562 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION Seat 123976X Nut Lock I/4 Lge Fig G[ 5 Zinc 127437 Bolt Shoulder' 5/16-18 Unc Blkz 139888 14O551 Bracket Pnt Pivot Seat (blk) Nut Lock Hex Wllns 5/16-18 145006 Clip Push-In...
  • Page 39 142222 Decal Engine 18 hp B&S 133139 Decal Chassis 5 Sp 42" 140560 Decal Mower Drive Schematic 42 Decal Hood Slope Rh Craftsman 136832 140561 Decal Hood Slope Lh Craftsman 140837 Decal, Parking Brake, Saddle Decal Grille Lt4000 Craft Usa...
  • Page 40 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 RE!PAaR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 ENGINE PART DESCRIPTION 132755 Control Throt Rh Blk Pdl t5 10 17720410 Screw Hex Thd Cut 1/4_20x5/8 T 143837 Engine B&s 18hp, Model No. 422707, Type No_1527-01 Muffler Exhaust 137978 Exhaust Asmo Left 144069...
  • Page 42 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 MOWER LIFT...
  • Page 43 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 MOWER LIFT PART DESCRIPTION 136973 Wire Assyo, Inner, with Plunger 122507X Shaft Asm_ Lift Pin Groove 105767X 12000002 E Ring #5133-62 19211621 Washer 21/32 x 1 x 21 Ga. t20183X Bearing Nylong 125631X...
  • Page 44 REPAIR PARTS 18 HP 42" TRACTOR - -, MODEL NUMBER 917.257562 MOWER DECK "_,...
  • Page 45 REPAgR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 MOWER DECK PART PART DESCRIPTION DESCRIPTION Washer, Hardened 144393 Mower Deck Assembly, 42" 133943 Bolt 140084 Arm, Idler STD533107 Spacer, Retainer 138017 Bracket Asm FroSway Bar 122052X Bracket Asm Deck 42" Sway Bar 140086 Spring, Torsion, Brake 138440...
  • Page 46 n LL.-.H B"IHB J'-"_m 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562...
  • Page 47 REPAIR PARTS 18 HP 42" TRACTOR-- MODEL NUMBER 917.257562 DANA TRANSAXLE - MODEL NUMBER 4360-82 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 142671 Housing, Upper 105928X Sprocket, 9 Teeth 2274,.i Screw, Self-Tapping, Large 106605X Gear, Bevel, 42 Teeth 1/4-20 x .734 134394 Assembly, Kit, Shim .750 Shaft...
  • Page 48 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1527-01 "'_b 3Q5 [1019 LABEL KIT I t358 GASKET SET ] 219A * REQUIRES SPECIAL TOOLS TO iNSTALL SEE REPAIR INSTRUCTIO N MANUAL+...
  • Page 49 REPAIR PARTS 18 HP 42" TRACTOR -- MODEL NUMBER 917.257562 BRIGGS & STRA_ON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1527-01 '_ 592...
  • Page 50 REPAIR PARTS 18 HP 42" TRACTOR -- MODEL NUMBER 917.257562 BRIGGS & STRA'i-TON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1527-01 ... 864 I 1006 1005 (_332...
  • Page 51 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1527-01 Reference Number ! ... 3!.! Motor and _ Thru Bolt Brush J Armature Drive End Cap J End Cap Ass'y. Housing Manufacturer Drive...
  • Page 52 REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1527-01 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 271412 *** Gasket, Carburetor & Intake Elbow 494533 Cylinder Assembly 281411 491756...

  • Page 53: Replacement

    REPAIR PARTS 18 HP 42" TRACTOR - - MODEL NUMBER 917.257562 BRIGGS & STRATFON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1527-01 KEY PART KEY PART NO., NO. DESCRIPTION NO. NO. DESCRIPTION 491282 Plate Assembly, Governor Control 552A 262331 Upper Bushing, Governor Screw, Sems, Hex Head 94297 Screw, Pan Head...
  • Page 54 SERVICE N...

  • Page 55: Operation

    SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. Operate your Tractor up and down the face of Slopes (not greater than 15°), never across the face.

  • Page 56: Seat

    I:RAFTZ;MAN OWNER'S !8 HP TWIN CYLINDER ELECTRIC START MANUAL 3 in One Convertible 42" MOWER 5 SPEED TRANSAXLE LAWN TRACTOR Each tractor has its own model number. Each engine has MODEL NO. its own model numben 917.257562 The model number' for your tractor will be found on the model plate located under' the seat,.

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