Craftsman 921.164780 Owner's Manual page 33

4-gallon 1hp direct-drive, oil-lubricated
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Troubleshooting
Guide
The air compressor
should
be turned
off and unplugged
from the power source
before any
maintenance
is performed as well as the air bled from the tank and the unit allowed time to cool.
Personal injuries could occur from moving parts, electrical sources, compressed air, or hot surfaces.
PROBLEM
Air leaks at the check valve
or at the pressure relief valve.
Air leaks between head and
cylinder.
Air leak from safety valve.
Pressure reading on the
regulated pressure gauge
drops when an accessory is
used.
Excessive tank pressure.
Motor will not start.
Excessive moisture in the
discharge air.
Air leaks from the tank body
or tank welds.
POSSIBLE
CORRECTION
A defective check valve results in a constant air leak at the pressure relief valve
when there is pressure in the tank and the compressor
is shut off. Drain the tank,
then remove and clean or replace the check valve.
Be sure of proper torque on head bolts. If leak remains, contact a service technician.
Operate the safety valve manually by pulling on the ring. If the valve continues to
leak when in the closed position, it should be replaced.
If there is an excessive
amount of pressure drop when the accessory
is used,
replace the regulator.
Adjust the regulated pressure under flow conditions (while accessory is being used).
It is normal for the gauge to show minimal pressure loss during initial use of the
tool.
Move the Auto/Off lever to the Off position. If the unit doesn't shut off,
unplug it from the power source and contact a service technician.
Make sure power cord is plugged in and the switch is on. Inspect for the proper size
fuse in your circuit box. If the fuse was tripped, reset it and restart the unit. If
repeated tripping occurs, replace the check valve or contact a service technician.
Remove
the
water
in the tank
by draining
after
each
use.
High
humidity
environments
will cause excessive
condensation.
Utilize water filters on your air
line.
m
Water
condensation
is not caused
by compressor
malfunction.
Be sure
the
compressor's
air output
is greater
than
your
tool's
air consumption
rate.
Never drill into, weld or otherwise modify the air tank or it will weaken. The tank can
rupture or explode. Compressor
cannot be repaired.
Discontinue
use of the air
compressor.

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