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Craftsman 580.327203 Operator's Manual

120/240 volt electric start 10000 watt ac generator
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Operators Manual
CRRFTSHRN°
120/240 Volt
Electric Start
10000 Watt
AC GENERATOR
Model No 580.327203
C usGemneraHt°lpl ine_
HOURS:
Mon.- Fri. 8 a.m. to 5 p.m. (CT)
CAUTION:
Before using this product,
read this
manual and follow
all its Safety Rules
and Operating
Instructions
Sears, Roebuck
and Co,
Hoffman
Estates,
IL
Visit our Craftsman website: www.sears.com/craftsman
60179
Safety
Assembly
Operation
Maintenance
Parts
Espahol
Part No. B4659 Draft 1 (10/1/1999) Printed in the U.S.A.

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Summary of Contents for Craftsman 580.327203

  • Page 1 Safety Rules • Operation and Operating Instructions • Maintenance • Parts 60179 Sears, Roebuck and Co, Hoffman Estates, Visit our Craftsman website: www.sears.com/craftsman • Espahol Part No. B4659 Draft 1 (10/1/1999) Printed in the U.S.A.
  • Page 2 Warranty ......... Troubleshooting ......Safety Rules ......Wiring Diagram/Schematic ....20-21 Assembly ......... Replacement Parts ...... 22-33 Operation ......5-12 Emissions Warranty ..... 34-34 Product Specifications ...... EspaSol ......36-55 Maintenance ......13-16 How to Order Parts ....Back Page Storage .........
  • Page 3 • Do not use worn, bare, frayed or otherwise damaged electrical cord sets with the generator. Using any defective cord set may result in electrical shock or damage to property. • Operate generator only on level surfaces and where it will not be exposed to excessive moisture, dirt, dust or corrosive vapors.
  • Page 4 Yourgenerator requires someassembly a ndis ready foruseafterit hasbeenproperly serviced w iththe recommended oilandfuel. If you haveanyproblemswith the assemblyof your generator, p leasecallthe generatorhelpline at 1-800-222-3136. Important:Anyattempt t o runtheengine beforeit has beenserviced withtherecommended oilwillresultin anengine failure. TO REMOVE THE GENERATOR FROM CARTON •...
  • Page 5 KNOW YOUR GENERATOR Read the owner's manual and safety rules before operating your generator. Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference Fuel Shut-off Fuel Tank Valve Electric Start Button...
  • Page 6 CORD SETS AND CONNECTOR Testing the GFCI Outlet PLUGS Test your GFCI outlet every month. Follow these instructions: 120 Volt, 20 Amp, GFCI, Duplex 1. Push the black "TEST" button. The red "RESET" Receptacle button should pop out, which should disconnect power from the outlet.
  • Page 7 120 Volt, 30 Amp Receptacle 12 Volt DC, 10 Amp Receptacle Use a NEMA L5-30 plug with this receptacle. Connect The 12 Volt DC receptacle allows you to recharge a a 3-wire cord set rated for 125 Volt AC loads at 12 Volt automotive or utility style storage battery with 30 Amps (or greater) to the plug.
  • Page 8 HOW TO USE YOUR GENERATOR BEFORE STARTING GENERATOR If you have any problems operating your generator, please call the generator helpline at 1-800-222-3136. To operate the generator you will need to first add engine oil and gasoline: Grounding The Generator The National Electrical Code requires that the Add Engine frame and external electrically conductive parts of...
  • Page 9 Fillfueltankwithclean,fresh,unleaded gasoline. Place the Run/Stop Switch in the "Run" position. Becareful n otto overfill. A llowabout1/2"tank spaceforfuelexpansion. IGNITION 1/2"Air Space Tank Fuel position Pull engine choke out to close choke. DO NOT FORCE. If the engine is warm, you may not need •...
  • Page 10 AUTOMATIC IDLE CONTROL Manual Starting • Grasp starter grip handle and pull slowly until you OPERATION feel some resistance. Then pull cord out with rapid This switch is designed to greatly improve fuel full arm stroke. Let rope return slowly. Do not let economy.
  • Page 11 CHARGING A BATTERY • If necessary, clean battery terminals. • Connect battery charge cable connector plug to DANGER! Storage batteries give off explosive panel receptacle identified by the words "12-VOLT D.C." hydrogen gas while recharging. An explosive mixture will remain around the battery for a long •...
  • Page 12 DON'T OVERLOAD • Some electric motors, such as induction types, require about three times more watts of power for GENERATOR starting than for running. This surge of power lasts only a few seconds when starting such motors. Overloading a generator in excess of its rated wattage Make sure you allow for this high starting wattage capacity can result in damage to the generator and to when selecting electrical devices to connect to your...
  • Page 13 MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below. 25 Hours or 50 Hours or 100 Hours or Every 8 Hours Maintenance Operation or Daily Every Season Every Season Every Season Check Oil Level...
  • Page 14 NOTE: D ONOTusea gardenhosetoclean 5. Remove the oil fill cap and insert a clean funnel generator. Watercanentertheengine fuelsystem and into the cap opening. Slowly fill the crankcase with causeproblems. Inaddition, i fwaterentersthe the recommended oil until the oil level is at the generator through cooling air slots,somewaterwill be FULL mark.
  • Page 15 To clean and inspect the spark arrestor: LATCHES • Remove four screws that attach the spark arrestor KNOB screen. CARTRIDGE RETAINER' ARTRIDGE FOAM PRE-CLEANER HG ISING • Inspect screen and replace if torn, perforated or otherwise damaged. DO NOT USE a defective screen.
  • Page 16 6. Adjust the valve so clearance is 0.1-0.15 mm Carburetor Adjustments (0.004-0.006 in.) for both intake and exhaust Your engine carburetor is preset at the factory. The valves. carburetor should not be tampered with because this 7. Tighten each lock nut while holding the adjusting will void the emission control system warranty.
  • Page 17 GENERAL • Disconnect negative battery cable from battery. • While engine is still warm, drain oil from crankcase. The generator should be started at least once every Refill with recommended grade. seven days and allowed to run at least 30 minutes. If •...
  • Page 18 Problem Cause Solution Reset circuit breaker. Circuit breaker is open. Poor connection or defective Check and repair. cord set. Engine is running, but no Connected device is bad. Connect another device that is in AC output is available. good condition. Fault in generator.
  • Page 20 BATTERY CHARGE ISA I --13A 12V,lOA D,o,I I ?_-I I-i'--I s'513 "-'-" FIELD I_w,Tc,_ -__+_2v LI'H-I-II I _,_ER II BATTERY POWER POWER c--is_ .-oFF I IDLE CUNTRDL ;_.';- i SVITCH I _156 THROTTLE II _11_ _';_gi- I L l_ _o_"_-'" _ l=__ t:n_+_L I II*""A""...
  • Page 21 AUTO RESET 120V/30A 12V/IOA 120/840V SYSTEM CDNTRBL BOARD CHARGE RECTiFiER SPARK PLUG SPARK GROUND REAR PLUG BEARING CARRIER...
  • Page 22 CRAFTSMAN 10000 Watt AC Generator 580.327203 Main Unit m Exploded View DETAIL OF ELECTRIC "_ START SWITCH TO STARTER + TERMINAL OH BATTERY Engine /900 ¢ 55 / Motor Detoil Battery TrGy Stepper Motor GROUND -WIRE TO ENGINE Throttle L]nkoge...
  • Page 23 CRAFTSMAN 10000 Watt AC Generator 580.327203 Main Unit m Parts List Item Part # Description Item Part # Description B4653 ASSEMBLY, Control Panel 92982 DECAL, Danger 22237 LOCK WASHER, 3/8" 93826 DECAL, Start Instruction 22241 NUT, 3/8-16 Hex 77816 DECAL, Caution Hot Muffler 86292 SELF DRILLER, 10-16 x 3/4"...
  • Page 24 CRAFTSMAN 10000 Watt AC Generator 580.327203 Power Head Assembly m Exploded View and Parts List 2O.., Item PaN # Item Part# Description Description B55277 50190 GUARD, Center WASHER, 5/16" Flat B71791 53365 PLATE, Cover CAPSCREW, 5/16"-24 x 46852 10.75" Hex Head SCREW, No.
  • Page 25 CRAFTSMAN 10000 Watt AC Generator 580.327203 Control Panel m Exploded View and Parts List \\\\\\ Item Part # Item Part # Description Description 95941 43437 PANEL, Control OUTLET, 120/240V, 30 Amp 23897 FLAT WASHER, #10 - M5 locking 91526 80077 PPHMS, M5-.08...
  • Page 26 Engine- 19HP Briggs & Stratton, 350445-1162-E1 Exploded View and Parts List 116A 1022 116B © 358 GASKET SET 1033 VALVE OVERHAUL 1091 634A _127 634B _147 634C [121 CARBURETOR...
  • Page 27 Engine- 19HP Briggs & Stratton, 350445-1162-E1 Exploded View and Parts List _,_---_ 222 a_! 3Sl _ 2271 819_ 1 7 305 1014 _ 529 r-_ _ 467 °_")° 613 _P_ 92134 93571...
  • Page 28 Engine- 19HP Briggs & Stratton, 350445-1162-E1 Exploded View and Parts List 191 _]_ 194110911 F> 1031_ _1030 337 6_ 1022 4s_;_ _(_171 1029 1100 Y1100 166A 166A 3_3__ REQUIRES SPECIAL TOOLS TO INSTALL.
  • Page 29 Engine- 19HP Briggs & Stratton, 350445-1162-E1 Exploded View and Parts List 456 __...
  • Page 30 Engine- 19HP Briggs & Stratton, 350445-1162-E1 Exploded View and Parts List 729B 729A...
  • Page 31 Engine- 19HP Briggs & Stratton, 350445-1162-E1 Exploded View and Parts List 524_ Q 552 552A "k REQUIRES SPECIAL TOOLS TO INSTALL. 1028_ 1027 '92134 823 _ 116B _8 % 116A 1024...
  • Page 32 Engine- 19HP Briggs & Stratton, 350445-1162-E1 Exploded View and Parts List Part # Item Part # Description Item Description 135-85110 100-92134 Cylinder Assembly Plug, Pipe 68554 100-85110 Bushing Seal, Governor Shaft 118-92134 67805* Seal, Oil Body Assembly, Upper 101-92134 Head, Cylinder #1 119-92134@ Valve, Idle Adjustment 138-85110...
  • Page 33 Engine- 19HP Briggs & Stratton, 350445-1162-E1 Exploded View and Parts List Item Part # Description Item Part # Description 67898 HHCS/LW M8-1.25 x 16 mm 634B 197-85110@ Collar, Choke 307A 105-85109 Screw, Hex 634C 145-92134@ Seal,Shaft 168-85110 Cover, Air Guide (cyl #1) 70562 Boot, Spark Plug 86447...
  • Page 34 CALIFORNIA AND FEDERAL EMISSION CONTROL Warranty Period WARRANTY STATEMENT Any warranted part which is not scheduled for replacement required maintenance shall be warranted for 2 years. Any Your Warranty Rights and Obligations warranted part which is scheduled only for regular inspection and/or has instructions to the effect of "repair or replace as necessary"...
  • Page 36 Garantia ........Mantenimiento ......47-50 Almacenamiento ....... Reglas de Seguridad ......Montaje ........Reparacion de Averias ......Funcionamiento ......39-46 Garantia de Emisiones ......53-54 Especiflcaciones del Producto ..... Como ordenar partes ....Ultima Pagina GARANTIA LIMITADA PARA GENERADORES PORTATILES DE LUJO SEARS le garantiza al comprador original que el alternador y el motor de su generador portatil estara libre de defectos en materiales y mano de obra en los componentes...
  • Page 37 • Opere el generador enicamente en superficies niveladas y donde no se vaya a exponer a humedad excesiva, suciedad, polvo o vapores corrosivos. • La gasolina es altamente INFLAMABLE y sus vapores son EXPLOSIVOS. No permita que lumen, que existan llamas abiertas, chispas o calor a su alrededor cuando manipule gasolina.
  • Page 38 Su generador requiere de cierto ensamble y estara listo para ser usado despu6s de haberle dado un servicio adecuado con el aceite y el combustible recomendados. Si tiene problemas con el montaje de su generador, por favor Ilame a la Linea de Ayuda del Generador al 1-800-222-3136.
  • Page 39 CONOZCA SU GENERADOR Lea este manual del propietario y las reglas de seguridad antes de operar su generador. Compare las ilustraciones con su generador para familiarizarse con la ubicaci6n de los diferentes controles y ajustes. Tanque de Combustible Valvula de Corte Interruptor del de Combustible /arranque...
  • Page 40 JUEGOS DE CORDONES Prueba de la Toma con ICFT ENCHUFES DEL CONECTOR Pruebe su toma con ICFT cada mes. Siga estas instrucciones: Tomacorriente Doble de 120 Voltios Oprima el bot6n "TEST" ("PROBAR") negro. El bot6n de 20 Amperios con ICFT (GFCI) "RESET"...
  • Page 41 Tomacorriente de 120 Voltios Tomacorriente de 12 Voltios 30 Amperios 10 Amperios Use un enchufe tipo NEMA L5-30 con este tomacorriente. Este tomacorriente le permite recargar una bateria de Conecte un juego de cordones de 3 alambres con almacenamiento tipo servicio o automotriz de 12 Voltios utilizando los cables suministrados para carga de bateria.
  • Page 42 COMO USAR SU GENERADOR ANTES DE DARLE ARRANQUE GENERADOR Si tiene problemas operando su generador, por favor Ilame a la linea de ayuda para generadores al 1-800-222-3136. Para operar el motor, debera colocar gasolina y aceite de Conexion a Tierra del Generador motor en el generador: El Codigo Eldctrico Nacional exige que el bastidor y las...
  • Page 43 Limpie el Area alrededor del Ilenado de gasolina; retire la tapa. IDLE Llene el tanque con gasolina sin contenido de plomo limpia y nueva. Sea cuidadoso de no Ilenar en exceso. MARCHA EN VACIO Deje suficiente espacio para que la expansi6n del combustible.
  • Page 44 CONTROL AUTOMATICO • Cuando el motor arranque, ABRA el cebador gradualmente a medida que el motor se calienta MARCHA EN VACiO empujando la manija del cebador. Este interruptor ha sido diseSado para mejorar el consumo • Coloque el interruptor de encendido/apagado del control de combustible.
  • Page 45 PROCEDIMIENTO DE CARGA DE • Si la bateria esta equipada con tapas de desfogue, aseg6rese de que est6n instaladas y apretadas. BATERIAS • Limpie los terminales de la bateria si es necesario. • Conecte el enchufe conector del cable de carga de la iPELIGRO! Las baterias de acumuladores bateria al tomacorrientes...
  • Page 46 NO SOBRECARGUE Algunos motores el6ctricos, como los de inducci6n, • requieren aproximadamente 3 veces mas vatios de GENERADOR poder para su arranque que para su funcionamiento. Esta onda irruptiva de poder dura tan solo unos Sobrecargar el generador mas alia de su capacidad de segundos durante el arranque de dichos motores.
  • Page 47 PROGRAMA DE MANTENIMIENTO Siga los intervalos horarios o de calendario, Io que ocurra primero. Se requiere de servicio con mayor frecuencia cuando opere la unidad en las condiciones adversas descritas a continuaci6n. Cada 8 horas o 25 horas o cada 50 horas o cada 100 horas o Operacibn...
  • Page 48 Revise frecuentemente la limpieza del generador y limpielo 1. Limpie el Area alrededor del tap6n para drenaje de cuando elementos como polvo, suciedad, aceite, humedad o aceite, retire el tap6n y drene el aceite por completo en substancias extraSas sean visibles sobre su superficie un recipiente adecuado.
  • Page 49 Siga las siguientes instrucciones para limpiar o reemplazar los componentes del depurador de aire: Retire la cubierta soltando ambos cerrojos de sujeci6n. .,,..-m, # Saque el predepurador de espuma del cartucho, SUJETADORES RETENEDOR DEL CARTUC PERILLAHo_ Inspeccione la pantalla y reemplacela siesta rota, CARTUC •...
  • Page 50 6. Ajuste la valvula de manera que la separaci6n sea de Ajuste del Carburador 0.1-0.15 mm (0.004-0.006 pul.) para la valvula de toma y El carburador de su motor fue ajustado previamente en la la de escape. fabrica. No debera manipular el carburador ya que esto 7.
  • Page 51 GENERALIDADES • Dele arranque al motor y dejelo funcionar hasta que se detenga por la falta de combustible. El generador debera ser encendido al menos una vez cada • Con el motor todavia caliente, drene el aceite de la caja siete dias y debera dejarlo funcionar al menos durante 30 del cig0eSal.
  • Page 52 Problema Causa Solucion Uno de los cotacircuitos esta abierto. Reajuste el cortacircuito. Mala conexi6n o juego de cordones Revise y repare. El motor est_ defectuoso. funcionando pero no El dispositivo conectado esta en mal estado. Conecte otro dispositivo que este en buenas existe salida de AC condiciones.
  • Page 53 INFORME DE LA GARANTIA todos los recibos que cubran el mantenimiento de su motor. Sin embargo, Sears no puede negar la garantia tan solo CONTROL DE EMISIONES debido a la falta de los recibos o por que no se haya GOBIERNO FEDERAL Y asegurado de realizar todo el mantenimiento...
  • Page 54 Periodo de Garantia Como Presentar un Reclamo Cualquier parte garantizada que no haya sido programada Si tiene preguntas acerca de sus responsabilidades para reemplazo como mantenimiento requerido sera derechos de garantia, debera ponerse en contacto con su centro de servicio autorizado mas cercano o Ilamar a Sears garantizada por 2 aSos.
  • Page 56 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME sM (1-800-469-4663) Para pedir servicio de reparacibn a domicilio - 1-800-676-5811 In Canada for all your service and parts needs call - 1-800-665-4455 Au Canada pour tout le service ou les pi_ces For the repair or replacement parts you need: Call 7 am - 7 pm, 7 days a week...