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Craftsman 917.273802 Owner's Manual
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Craftsman 917.273802 Owner's Manual

Craftsman 917.273802 Owner's Manual

Lawn tractor 16.0 hp, 42" mower electric start automatic transmission
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Owner's Manual
J CRIIFTSMIIN°J
LAWN TRACTOR
16.0 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.273802
I
[_]]]
This product has a low emission engine which operates
I
differently from previously built engines. Before you start the
engine,
read and understand
this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman

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Summary of Contents for Craftsman 917.273802

  • Page 1 Call: Read and follow all Safety 1-800-659-5917 Rules and Instructions before Sears Craftsman Help Line operating this equipment. 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A Visit our Craftsman website:www.sears.com/craftsman...
  • Page 2 IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
  • Page 3 IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. • Be aware of the mower discharge direc- _WARNING: In order to prevent acciden- tion and do not point it at anyone.
  • Page 4 • Never carry children. They may fall off and be seriously injured or interfere with • Mow up and down slopes, not across. safe machine operation. • Remove obstacles such as rocks, tree limbs, etc. • Never allow children to operate the machine.
  • Page 5 • Remove obstacles such as rocks, tree • Be sure the area is clear of other people limbs, etc. before mowing. Stop machine if anyone enters the area. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall •...
  • Page 6 PROTECTION W/O Filter .95 Quarts AGREEMENTS Spark Plug: NGK BPRhES Congratulations on making a smart pur- GAP: .030") chase. Your new Craftsman® product is Ground Speed Forward: designed and manufactured for years of (MPH): Reverse: dependable operation. But like all prod-...
  • Page 7 Steering Wheel Premium Steering Steering Extension Adapter Sleeve Shaft Steering Steering Wheel Insert (1) Locknut 1/2-20 (1) Locknut 1/4-28 (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 Seat ) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Keys Video Cassette Slope Sheet...
  • Page 8 Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 9 NOTE: You may now roll or drive your Terminal, Label Terminal tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location function of controls) 1.
  • Page 10 INSTALL MULCHER PLATE CHECK BRAKE SYSTEM After you learn how to operate your trac- (If previously removed) tor, check to see that the brake is properly 1. Raise and hold deflector shield in adjusted. See "TO ADJUST BRAKE" in upright position. the Service and Adjustments section of 2.
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I'.,I REVERSE NEUTRAL HIGH CHOKE FAST SLOW IGNITION ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Position Attachment Ignition Clutch Lever...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectac es.
  • Page 14 • The average lawn should be cut to ap- _CAUTION: Do not operate the mower proximately 2-1/2 inches during the cool without either the entire grass catcher, season and to over 3 inches during hot on mowers so equipped, or the deflector months.
  • Page 15 Transmission Engaged _CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can...
  • Page 16 WARMWEATHERSTARTING(50° F and PURGE TRANSMISSION above) _CAUTION: Never engage or disengage 8. When engine starts, slowly push choke freewheel lever while the engine is run- control in until the enginebegins to ning. run smoothly.If the enginestarts to To ensure proper operation and per- run roughly,pull the chokecontrol out formance, it is recommended that the...
  • Page 17 MOWING TIPS MULCHING MOWING TIPS • Mower should be properly leveled for IMPORTANT: For best performance, keep best mowing performance. See "TO mower housing free of built-up grass and LEVEL MOWER HOUSING" in the trash. Clean after each use. Service and Adjustments section of this •...
  • Page 18 Pi LLI. O ATES ASYOU COMPLETE /__O_'O_ _._ _*'_ "i._ _ _O" REGULAR SERVICE ___" SERVI C E DATES Check Brake Operation Check Tire Pressure Check Operator Presence Interlock Systems Check for Loose Fasteners Lubrication Chart Check Battery Level Sharpen/Replace Mower B_ades Clean Battery and Terminals...
  • Page 19 TRACTOR IMPORTANT: To ensure proper assembly, center hole in blade must align with star Always observe safety rules when per- on mandrel assembly. forming any maintenance. 4. Reassemble blade bolt, lock washer BRAKE OPERATION and flat washer in exact order as If tractor requires more than six (6) feet shown.
  • Page 20 V-BELTS BATTERY Check V-belts for deterioration and wear Your tractor has a battery charging system which is sufficient for normal use. How- after 100 hours of operation and replace ever, periodic charging of the battery with if necessary. The belts are not adjustable. an automotive charger will extend its life.
  • Page 21 3. Unlock drain valve by pushing inward 3. Install the grid over the paper cartridge, slightly and turning counterclockwise. then install the assembly into the air 4. To open, pull out on the drain valve. cleaner base. The grid must be placed 5.
  • Page 22 MUFFLER CLEANING Inspect and replace corroded muffler and • Clean engine, battery, seat, finish, etc. of all foreign matter. spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. • Keep finished surfaces and wheels free of all gasoline, oil, etc.
  • Page 23 WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER- VICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5.
  • Page 24 TO LEVEL MOWER HOUSING • To lower front of mower loosen nut "E" on both front links an equal number of Adjust the mower while tractor is parked turns. on level ground or driveway. Make sure • When distance "D" is 1/8" to 1/2" tires are properly inflated (See "PRODUCT SPECIFICATIONS"...
  • Page 25 TO ADJUST BRAKE TO REPLACE MOWER BLADE DRIVE BELT 1. Depress clutch/brake pedal all the way The mower blade drive belt may be re- down and engage parking brake. 2. Measure distance between brake oper- placed without tools. Park the tractor on level surface.
  • Page 26 5. Remove belt from center span keeper 1. Loosen the adjustment bolt. 2. Move the motion control lever 1/4 to and pull belt away from tractor. 1/2 inch in the direction it is trying to BELT INSTALLATION - creep. 1. Carefully work new belt down around 3.
  • Page 27 REPLACING BATTERY Washers WARNING" Do not short battery • Retaining terminals by allowing a wrench or any other object to contact both terminals at Axle the same time. Before connecting battery, Cover remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected Square Key first to prevent sparking from accidental (Rear Wheel Only)
  • Page 28 TO REMOVE HOOD GRILL ENGINE SEMBLY Maintenance, repair, or replacement of 1. Raise hood. the emission control devices and systems, 2. Unsnap headlight wire connector. which are being done at the customers ex- 3. Stand in front of tractor. Grasp hood at pense, may be performed by any non-road sides, tilt toward engine and lift off of engine repair establishment...
  • Page 29 Immediately prepare your tractor for stor- Also, alcohol blended fuels (called gasohol age at the end of the season or if the trac- or using ethanol or methanol) can attract tor will not be used for 30 days or more. moisture which leads to separation and •...
  • Page 30 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. See "TO START ENGINE" 2. Engine not "CHOKED" properly. in Operation section. 3.
  • Page 31 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION 3. Clean underside of mower Loss of power 3. Build-up of grass, leaves and trash under mower. (continued) housing. 4. Dirty air filter. 4. Clean/replace air filter.
  • Page 32 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 2. Worn/damaged mower 2. Replace mower drive belt. not rotate (con't) drive belt. 3. Frozen idler pulley. 3. Replace idler pulley. 4.
  • Page 33 TRACTOR - - MODEL NUMBER 917.273802 SCHEMATIC °°° ol 0 0K BATTERY AMMETER FUSE STARTER BLACK ,©,©, (OPTIONAL) WHITE SOLENOID dLU¥_N/_RA_E (PEDAL WHITE SEAT SWITCH SWITCH WH,TE ' • °LACK © BLACK I BLACK IGNITION °LACK _'__ SPARK (OPTIONAL) 8LACK IGNITION PLUG UNIT...
  • Page 34 TRACTOR - - MODEL NUMBER 917.273802 ELECTRICAL i/ <...
  • Page 35 TRACTOR - - MODEL NUMBER 917.273802 ELECTRICAL PART DESCRIPTION 144927 Battery 74760412 Bolt, Hex 1/4-20 x 3/4 186491 Box, Battery 176138 Switch Interlock 183759 Harness, Light Socket (w/4152J) 4152J Light Bulb 178909 Cable, Battery 175158 Fuse 73510400 Nut Keps Hex 1/4-20 uric 145491 Cable, Ground 121305X...
  • Page 36 TRACTOR - - MODEL NUMBER 917.273802 CHASSIS AND ENCLOSURES chassis*Laser qt.s ttl...
  • Page 37 TRACTOR - - MODEL NUMBER 917.273802 CHASSIS AND ENCLOSURES PART DESCRIPTION 174619 Chassis 176554 Drawbar 155272 Bumper Hood/Dash 187846X013 Dash STD533710 Bolt, Carriage 3/8-16 x 1 174996 Panel, Dash, LH 172105X010 Panel, Dash, RH 17490608 Screw Thdrol 3/8-16 x 1/2 188570X613 Hood Assembly 184291...
  • Page 38 TRACTOR - - MODEL NUMBER 917.273802 GROUND DRIVE 16 _-52 84 27_ / 78 drive-hydro.stlL64...
  • Page 39 TRACTOR - - MODEL NUMBER 917.273802 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION Transmission (See Breakdown) 154778 Keeper, Belt Engine Hydro Screw Hex Wsh Hi-Lo Hydro Gear Model 314-0510 142432 1/4 x 1/2 uric 165866 Rod, Shift STD561210 Pin, Cotter 1/8 x 1 134683 Guide, Belt, Mower Drive RH STD551125...
  • Page 40 TRACTOR -- MODEL NUMBER 917.273802 STEERING ASSEMBLY _ _39 L ¸ 37"-'--_37 steerJn_=p/,I...
  • Page 41 TRACTOR - - MODEL NUMBER 917.273802 STEERING ASSEMBLY PART DESCRIPTION 184704X428 Steering Wheel 184706 Front Axle Assembly 169840 Spindle Assembly, L.H. 169839 Spindle Assembly, R.H. 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Ga. 12000029 Ring, Klip 175121 Link, Drag STD551137...
  • Page 42 TRACTOR - - MODEL NUMBER 917.273802 ENGINE OPTIONAL EQUIPMENT Spark Arrester engine+Honda 2cyl...
  • Page 43 TRACTOR - - MODEL NUMBER 917.273802 ENGINE PART DESCRIPTION 170546X505 Control, Throttle 17720408 Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 Engine, (See Breakdown) Honda Model No. GXV 530-EXA2 149723 Muffler 175484 Tube Exhaust LH 175485 Tube Exhaust RH 171877 Bolt 5/16-18 unc x 3/4 146629 Shield Heat Muffler...
  • Page 44 TRACTOR - - MODEL NUMBER 917.273802 LIFT ASSEMBLY Gift- r h, 1piece...
  • Page 45 TRACTOR - - MODEL NUMBER 917.273802 LIFT ASSEMBLY PART DESCRIPTION 159460 Lift Lever Inner Wire Asm. 159471 Shaft Asm. Lift 105767X Pin Groove 12000002 E Ring 19211621 Washer 21/32 x 1 x21 Ga. 120183X Bearing Nylong 125631X Grip Handle Fluted 122365X Button Plunger Read 139865...
  • Page 46 TRACTOR - - MODEL NUMBER 917.273802 SEAT ASSEMBLY sea ..It.knob 9 KEY PART PART NO. NO. DESCRIPTION DESCRIPTION 180597 Seat 121246X Bracket Pnt Mounting Switch 180166 Bracket Pnt Pivot Seat 121248X Bushing Snap BIk Ny150 Id 71110616 Bolt Fin Hex 3/8-16 unc x 1 72050412 Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 19131610...
  • Page 47 186452 Decal Replacement Srs 138311 Decal Lift Handle 179128 Decal Deck 184310X428 Pad Footrest Lh STLT 186282 Decal Fender Craftsman 184311 X428 Pad Footrest Rh STLT 184842 Decal Grill RH 192026 Manual, Owner's (English) 156811 Decal Fender Oper Inst 192027...
  • Page 48 TRACTOR - - MODEL NUMBER 917.273802 MOWER DECK 119_ 118_ _112 _117 19J_ _116 42 D=man*t*pa h stlt=3...
  • Page 49 TRACTOR - - MODEL NUMBER 917.273802 MOWER DECK PART PART DESCRIPTION DESCRIPTION 165892 Mower Housing 165723 Spacer, Retainer STD533107 Bolt 141043 Guard, Tuv Idler (94) Knob Custom Oval 138017 Bracket Assembly, Sway Bar, 184939 Front 144959 V-Belt 165460 Bracket Sway Bar 38/42" STD541437 Locknut, Hex W/Wsh 3/8-16 unc Cover Mulching 42"...
  • Page 50 119., 120_ =:,1 3512...
  • Page 51 TRACTOR - - MODEL NUMBER 917.273802 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 PART PART DESCRIPTION DESCRIPTION 170351 Main Housing, Assembly 170408 Rotor, Brake 170352 Side Housing, Assembly 142883 Brake Puck 170353 Center Section, Assembly 142881 Puck Plate 170354 Swashplate, Trunion Machined 142887 Brake Actuating Pin...
  • Page 52 TRACTOR - - MODEL NUMBER 917.273802 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 FAN COVER] CONTROLJ CAMSHAFT[ FLYWHEEL CARBURETOR...
  • Page 53 TRACTOR - - MODEL NUMBER 917.273802 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 CONTROL CARBURETOR PART NO DESCRIPTION PART NO DESCRIPTION GASKET SET 6605034 ROD, JOINT 6604847 VALVE, FLOAT 6605042 SPRING, CHOKE RETURN 6604854 FLOAT SET 6605067 CONTROL ASS"(. (2-LEVER) 6604862 CHAMBER SET, FLOAT 6605125 SPRING, STARTER...
  • Page 54 TRACTOR - - MODEL NUMBER 917.273802 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 CYLINDER HEAD OIL PAN _ !_" PISTON CONNECTING ROD CRANKSHAFT J REGULATOR RECTIFIER IGNITION COIL...
  • Page 55 TRACTOR - - MODEL NUMBER 917.273802 HONDA ENGINE-MODEL NUMBER GXV530, TYPE NUMBER EXA2 PISTON CONNECTING CYLINDER HEAD DESCRIPTION DESCRIPTION PART NO PART NO RING SET, PISTON (STD) (NIP- CYLINDER 6695571 6684989 PON) 0688887 SEAL, VALVE STEM RING SET, PISTON 6604524 COVER, HEAD 6656425 PISTON (STD)
  • Page 56 TRACTOR - - MODEL NUMBER 917.273802 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 FUELPUMP EXHAUST PIPE] CRANKCASE LABELS...
  • Page 57 TRACTOR - - MODEL NUMBER 917.273802 HONDA ENGINE-MODEL NUMBER GXV530, TYPE NUMBER EXA2 EXHAUST PIPE PART NO DESCRIPTION 6605398 GASKET, EX. PIPE 0471623 NUT, FLANGE (6MM) FUELPUMP PARTNO DESCRIPTION 5611298 PUMP ASSY, FUEL 6605216 TUBE, DIAPHRAGM 4432233 FILTER, FUEL 1226299 SCREW-WASHER (5X16) 2449593...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control.
  • Page 60 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances...