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Woodstock SHOP FOX W1815 Owner's Manual

15" disc sander with brake
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MODEL W1815
15" DiSc SANDER With 
BRAkE
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 10/10)
Phone: (360) 734-3482 • Online technical Support: tech-support@shopfox.biz
cOPYRiGht © NOVEMBER, 2010 BY WOODStOck iNtERNAtiONAL, iNc.
WARNiNG: NO PORtiON OF thiS MANUAL MAY BE REPRODUcED iN ANY ShAPE OR FORM WithOUt
thE WRittEN APPROVAL OF WOODStOck iNtERNAtiONAL, iNc.
# 13398tRBLcRtSJB 
Printed in taiwan

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Summary of Contents for Woodstock SHOP FOX W1815

  • Page 1   MODEL W1815 15" DiSc SANDER With  BRAkE OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 10/10) Phone: (360) 734-3482 • Online technical Support: tech-support@shopfox.biz cOPYRiGht © NOVEMBER, 2010 BY WOODStOck iNtERNAtiONAL, iNc. WARNiNG: NO PORtiON OF thiS MANUAL MAY BE REPRODUcED iN ANY ShAPE OR FORM WithOUt thE WRittEN APPROVAL OF WOODStOck iNtERNAtiONAL, iNc. # 13398tRBLcRtSJB  Printed in taiwan...

  • Page 3: Table Of Contents

    Contents INTRODUCTION ........2 ACCESSORIES ........20 Woodstock Technical Support ....2 MAINTENANCE ........21 Machine Description ......2 Schedule ......... 21 Machine Specifications ......3 Cleaning ......... 21 Controls and Features ......5 Lubrication ........21 SAFETY ..........6 SERVICE ..........22 Standard Machinery Safety Instructions ..

  • Page 4: Introduction

    Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

  • Page 5: Machine Specifications

    Model W1815 (Mfg. Since 10/10) © Woodstock International, Inc. • Phone #: (360) 734-3482 • Web: www.shopfox.biz Required Power Source ................220V, 1-Phase, 60 Hz Switch ..................Paddle Switch w/Disabling Key Switch Voltage ......................220V Cord Length ......................... 6 ft.
  • Page 6 Model W1815 (Mfg. Since 10/10) Type ......................Carboard Content ......................Machine Weight......................149 lbs. Length ........................25" Width ........................22" Height ........................20" Type ......................Carboard Content ....................Cabinet Stand Weight.......................72 lbs. Length ........................29" Width ........................23" Height ........................11" Base ..........................Steel Disc ........................

  • Page 7: Controls And Features

    Model W1815 (Mfg. Since 10/10) Controls and Features Cast Iron Disc (Sanding Disc Disc Guard Motor Attached) Work Table Miter Gauge On/Off Switch Cabinet Lock Handle (One of Two) Tilt Scale Door Figure 1. Identification.

  • Page 8: Safety

    Model W1815 (Mfg. Since 10/10) SAFETY For Your Own Safety, Read Manual Before Operating Machine Standard Machinery Safety Instructions Read and understand this Always wear hearing owner’s manual BEFORE using machine. protection when operating or observing Untrained users can be seriously hurt. loud machinery.
  • Page 9 Model W1815 (Mfg. Since 10/10) Untrained operators Unexpected movement during can be seriously hurt by machinery. Only operations greatly increases the risk of injury allow trained or properly supervised people and loss of control. Verify machines are to use machine. When machine is not being stable/secure and mobile bases (if used) are used, disconnect power, remove switch keys, locked before starting.

  • Page 10: Additional Safety For Disc Sanders

    Model W1815 (Mfg. Since 10/10) Additional Safety for Disc Sanders AVOID FINGER INJURIES. Never purposely POSITION TABLE CORRECTLY. Make sure the touch the moving sanding disc. Take care to gap between the table and sanding disc does keep fingers away from sanding disc during not exceed ⁄...

  • Page 11: Electrical

    Model W1815 (Mfg. Since 10/10) ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.

  • Page 12: Grounding Requirements

    Model W1815 (Mfg. Since 10/10) Grounding Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock. Improper connection of the equipment-grounding wire will increase the risk of electric shock.

  • Page 13: Setup

    Model W1815 (Mfg. Since 10/10) SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Inventory The following is a description of the main components Immediately discard all plastic bags shipped with the Model W1815.

  • Page 14: Machine Placement

    Model W1815 (Mfg. Since 10/10) Machine Placement Weight Load Physical Environment Refer to the Machine Specifications for the The physical environment where your machine is weight of your machine. Make sure that the operated is important for safe operation and the surface upon which the machine is placed will longevity of its components.

  • Page 15: Cleaning Machine

    Model W1815 (Mfg. Since 10/10) Cleaning Machine To prevent corrosion during shipment and storage of your Gasoline and petroleum machine, the factory has coated the bare metal surfaces products have low flash of your machine with a heavy-duty rust prevention points and can explode compound.

  • Page 16: Assembly

    Model W1815 (Mfg. Since 10/10) Assembly Before beginning assembly, refer to the inventory list and group all fasteners with their intended components. Doing this will make assembly easier. When assembling this machine, tighten fasteners using hand tools only. Be careful if using air or electric impact tools to assemble this machine because fasteners can easily be over- tightened, causing them to dig into the paint, and strip threads...
  • Page 17 Model W1815 (Mfg. Since 10/10) 4. Invert the cabinet, thread the (4) hex nuts onto the feet, and install the feet into the base, as shown in Figure 8. 5. Adjust the feet to the same height, tighten the hex nuts against the cabinet base to lock the feet in place, then return the cabinet right side up.

  • Page 18: Test Run

    Model W1815 (Mfg. Since 10/10) Test Run Once assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly.

  • Page 19: Operations

    Model W1815 (Mfg. Since 10/10) OPERATIONS Operation Overview The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so they can more easily understand the controls discussed later in this manual. Note: Due to the generic nature of this overview, it is not intended to be an instructional guide for performing actual machine operations.

  • Page 20: Attaching Sandpaper

    Model W1815 (Mfg. Since 10/10) Attaching Sandpaper The Model W1815 sander accepts 15" diameter adhesive- backed sanding discs. These are available in a variety of grits. The sanding disc sticks to the surface of the cast iron disc platen, using the pressure-sensitive adhesive backing (PSA).

  • Page 21: Disc Sanding

    Model W1815 (Mfg. Since 10/10) Disc Sanding The Model W1815 uses dual-axis miter slot design for increased versatility of workpiece control. Always keep the workpiece on the side of the wheel that is rotating down toward the table. This will keep the workpiece from flying out of your hands if kickback occurs.

  • Page 22: Accessories

    Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.

  • Page 23: Maintenance

    Model W1815 (Mfg. Since 10/10) MAINTENANCE Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Check for the following conditions and repair or replace when necessary: Daily Check: •...

  • Page 24: Service

    If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Table Gap & Parallelism...

  • Page 25: Miter Gauge Calibration

    Model W1815 (Mfg. Since 10/10) Miter Gauge Calibration At 90˚ the miter gauge should be perpendicular to the face of the wheel when it is mounted in the table slot. If it is not, follow this procedure to recalibrate it. Tools Needed: Machinist's Square ..........1 Phillips Head Screwdriver ........1 To calibrate the miter gauge, do these steps: 1.

  • Page 26: Table Tilt Calibration

    Model W1815 (Mfg. Since 10/10) Table Tilt Calibration When the table is perpendicular to the sanding disc, the scale should read 0˚. If not, follow this procedure. Tools Needed: Machinist's Square ..........1 Phillips Head Screwdriver ........1 To calibrate the table tilt, do these steps: 1. DISCONNECT MACHINE FROM POWER! 2.

  • Page 27: Electrical Safety Instructions

    These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482.

  • Page 28: Wiring Diagram

    Model W1815 (Mfg. Since 10/10) Wiring Diagram Regulator Motor Start Capacitor ON/OFF Switch Figure 20. W1815 wiring component locations. Read Page 25 STOP Before Wiring -26-...

  • Page 29: Troubleshooting

    Model W1815 (Mfg. Since 10/10) Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start or is...
  • Page 30 Model W1815 (Mfg. Since 10/10) PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Sandpaper clogs quickly or 1. Sandpaper grit is too fine for the 1. Replace with a coarser grit sandpaper. burns. job. 2. Workpiece is too moist. 2. Allow workpiece to dry out. 3.

  • Page 31: Parts

    Model W1815 (Mfg. Since 10/10) PARTS Main 37-1 37-2 37-8 37-7 37-3 37-6 37-4 37-5 PART # DESCRIPTION PART # DESCRIPTION X1815001 DUST COLLECTION HOOD XPW07 FLAT WASHER 5/16 X1815002 MOTOR BASE XPB118M HEX BOLT M8-1.25 x 45 X1815003 MOTOR 1-1/2HP 220V 1PH XPB06M HEX BOLT M8-1.25 x 12 X1815003-1 MOTOR FAN COVER...

  • Page 32: Machine Labels

    MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www. shopfoxtools.com to order new labels.
  • Page 33 Model W1815 (Mfg. Since 10/10)
  • Page 34 FOLD ALONG DOTTED LINE Place Stamp Here FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 35: Warranty

    WARRANTY...

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