Woodstock G9976 Instruction Manual

Mortising machine

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MODEL W1671
Mortising Machine
INSTRUCTION MANUAL
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com
COPYRIGHT © 2002 BY WOODSTOCK INTERNATIONAL, INC. REVISED APRIL, 2007.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China

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Summary of Contents for Woodstock G9976

  • Page 1 MODEL W1671 Mortising Machine INSTRUCTION MANUAL Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com COPYRIGHT © 2002 BY WOODSTOCK INTERNATIONAL, INC. REVISED APRIL, 2007. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
  • Page 2 ����������������������������������������������������������������������� �������������������������������������������������������������� ���������������������������������������������������������������������� �������������������������������������������������������������������� ������������������������ ����������������������������������������������������������������������� ������������������������������������������������������������������������ ������������������������������������������������������������������� ����������������������������������������������������������������� ���������������������������������������������������������������������� ����������������������������������������������� ���������������������������������������������������������������� �������������������������������������������������������������������� ������� �������������������������������������������������������������������� ����������������������������������������������������������������������� ���������������������������������������������������������������������� ������������������������������������� �� ���������������������������� �� ������������������������������������������������������������������ �� ���������������������������������������������������� ������������������������������������������������������������������ ������������������������������������������������������������������ �������������������������������������������������������������������� ��������������������������������������������������������������������� ��������������������������...
  • Page 3: Table Of Contents

    Table Of Contents INTRODUCTION ... 2 ABOUT YOUR NEW MORTISING MACHINE ... 2 WOODSTOCK SERVICE AND SUPPORT ... 2 WARRANTY, RETURNS AND SPECIFICATIONS ... 3 SAFETY ... 4 STANDARD SAFETY INSTRUCTIONS ... 4-5 MORTISING MACHINE SAFETY ... 5 ELECTRICAL REQUIREMENTS ... 6 AVOIDING POTENTIAL INJURIES ...
  • Page 4: Introduction

    ABOUT YOUR NEW MORTISING MACHINE This Shop Fox Mortising Machine has been specially designed by Woodstock International, Inc. to provide ® many years of trouble free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
  • Page 5: Warranty, Returns And Specifications

    WARRANTY, RETURNS AND SPECIFICATIONS Woodstock International, Inc. warrants all SHOP FOX ship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or to repair or alterations made or specifically authorized by anyone other than Woodstock International, Inc.
  • Page 6: Safety

    SAFETY FIRST! READ MANUAL BEFORE OPERATING MACHINE FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
  • Page 7: Mortising Machine Safety

    Some debris will be ejected becoming eye and breathing hazards. Never use tools that are in poor condition. Inspect Mortising Machine for free motion of the head casting, loose drill bit/chisel housing, loose nuts/bolts and unusual sounds before connecting machine to power and operating.
  • Page 8: Electrical Requirements

    Mortising Machine. Add up the load ratings of all machines on the circuit. If this number exceeds the rating of the circuit breaker or fuse, use a different outlet.
  • Page 9: Avoiding Potential Injuries

    AVOIDING POTENTIAL INJURIES Figure 2. Unplug before changing chisels. Figure 3. Always clamp workpiece. Fig. 4. Secure depth stop before removing gas spring. Figure 5. Remove safety key when not in use. Figure 6. Never place hands under chisel. Fig. 6A. Secure depth stop before adjusting quick-set handle above.
  • Page 10: Assembly Instructions

    Hand Lever Spring Chuck Key Wood Table Hold Down Box Contents Fence 4mm, 6mm and 8mm Allen 10. Fine Adjusting Bracket 11. Tool Tray 12. Hold Down Rods (3) 13. Chisel Bushings (2) W1671 Mortising Machine. It ® Wrenches ®...
  • Page 11: Mounting

    Failure to com- ply may result in serious personal injury. Figure 8. Machine positioned near edge of bench. W1671 Mortising Machine is assembled at the fac- ® wrenches (supplied), a hand drill, a ® machine to power at this time.
  • Page 12: Mounting

    Slide it over the pencil layout. Recheck for proper working clearance and adjust as needed. The mortising machine may be secured with lag bolts or through bolts with washers and nuts (not supplied). 3. Use the mounting holes in the base as drill guides and drill holes.
  • Page 13: Hand Lever

    Clutch Figure 11. Assembly break down. Figure 11A. Secure collar onto hand lever. Hand Lever Shouldered Bolt Attaching the hand lever requires the use of the 4 and 5mm Allen 1. Locate the shouldered bolt, clutch and small spring. 2. Insert the spring into the clutch and place the clutch on the hub.
  • Page 14: Gas Spring

    Gas Spring The gas spring can be secured to 3 different locations along the side or back of the left col- umn. Each location offers a different range of motion for the mortising head. In the instruc- tions below, we will cover only the side loca- tion.
  • Page 15: Work Table

    Figure 14. Work table secured with screws. Figure 15. Slide fence support through block. Figure 16. Micro-adjustable stop in position. Work Table 1. Secure the wooden work table with the 2 head screws provided. See Figure Phillips ® Fence 1. The fence comes with a micro-adjustable stop attached to the fence support rod, which retains a spring.
  • Page 16: Hold Down

    There are 3 hold down support rods supplied with the mortising machine. The length of the support rod used will be determined by the height of the workpiece. More informa- tion about using the hold down is detailed in the section titled Adjustments.
  • Page 17: Installing Chisels

    Always unplug the mor- tising machine changing chisels. Failure to do this may result in serious personal injury. WRONG Figure 19. Drill bit must extend beyond chisel. Figure 20. Back edge of chisel parallel with fence. Installing Chisels Select the size needed for your project and fol- before low the instructions below.
  • Page 18: Adjustments

    ADJUSTMENTS Gas Spring Locations The gas spring can be positioned in 1 of 3 loca- tions to allow clearance for different board thicknesses or to mortise a board on edge. To determine which setting to use, look at the chart in Figure 21 and find the board thickness that most closely fits your workpiece.
  • Page 19: Gas Spring Placement

    Figure 23. Snapping gas spring into place. Position depth stop rod to touch table and secure with lock knob before removing the gas spring. The head may drop sud- denly, causing injury. Never make adjustments to the head when a chisel is installed into the mor- tising machine.
  • Page 20: Pivot Feature

    Pivot Feature The head and column assembly can be adjusted for mortising off of the base. This will allow the mortising machine to accommodate a larger workpiece than those previously listed. To change the position of the head and column assembly: 1.
  • Page 21: Wider Stock

    Figure 27. Aligning chisel to marked workpiece. Figure 28. Repositioning the support block. Figure 29. Support block locations. 5. Place the workpiece against the fence and position the fence so the chisel is near the penciled in marks. Lock the fence. 6.
  • Page 22: Operations

    Allow the depth stop rod to touch the base surface and secure the rod in place. 2. Check the set up of the mortising machine to ensure head height and range of motion is sufficient. Also, check fasteners and locks.
  • Page 23 Figure 32. Use penciled line to gauge depth. The chisel will become hot during operation. Use gloves or wait until chisel has cooled before remov- ing. Serious personal inju- ry may occur. Figure 33. Sequence of cuts. the head is lowered so the chisel rests on the workpiece.
  • Page 24: Maintenance

    Regular periodic maintenance on your Model W1671 Mortising Machine will ensure its opti- mum performance. Make a habit of inspecting the machine each time you use it. Check for the following conditions and repair or replace when necessary.
  • Page 25: Closure

    DO NOT MODIFY AND/OR USE THIS MORTISING MACHINE FOR ANY OTHER PURPOSE. Modifications or improper use of this tool will void the warranty. If you are confused about any aspect of this machine, DO NOT use it until all your questions have been answered.
  • Page 26: Parts Breakdown And Parts Lists

    19 20 56-1 29A-1...
  • Page 27 PART # DESCRIPTION 01B X1671001B MOTOR 02B X1671002B CHUCK JT MOUNT X1671003 CHUCK KEY X1671004 HEAD CASTING X1671005 LABEL XPSB14M CAP SCREW M8-1.25 X 20 07A X1671007A ⁄ " BUSHING 07B X1671007B ⁄ " BUSHING X1671008 DEPTH STOP ROD X1671009 GUIDE BUSHING X1671010 STOP PLATE...
  • Page 28: Your Notes

    Your Notes:...
  • Page 29 Name ___________________________________________________________________________________________ Street __________________________________________________________________________________________ City ____________________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_________________________________FAX___________________ MODEL # ____________________________________________ SERIAL #____________________________________ The following information is given on a voluntary basis and is strictly confidential. Where did you purchase your Shop Fox ® __________________________________________________________ How did you first learn about us? ___Advertisement ___Friend ___Mail order Catalog...
  • Page 30 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL, INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...

This manual is also suitable for:

W1671

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