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Summary of Contents for Subaru ROBIN RGD3300H
- Page 1 RGD3300H RGD3300H RGD5000H RGD5000H 3ZZ9990342 ÉA ÉÅ Éä ÉJ...
- Page 2 OIL: SAE... °F °C RGD3300H max.
- Page 3 S T O P S T O P S T O P...
- Page 6 (California Proposition 65) DANGER WARNING : Using a generator indoors CAN KILL YOU IN MINUTES. The engine exhaust from this product contains Generator exhaust contains carbon monoxide. This is chemicals known to the State of California to a poison you cannot see or smell. cause cancer, birth defects or other reproductive harm.
- Page 7 SUPPLEMENTAL INFORMATION TO THE OWNER'S MANUAL FOR 2005 AND LATER EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES. EPA EMISSION CONTROL SUPPLEMENTAL WARRANTY STATEMENT.
- Page 8 MAINTENANCE AND WARRANTY. SUPPLEMENTAL INFORMATION TO THE OWNERS MANUAL FOR 2005 AND LATER EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES. The following supplemental information is furnished for EPA Nonroad Compression Ignition Engines which are certified according to 40 CFR Part 89. This information contains the following specific items: EPA-related engine parts and engine operating conditions Maintenance instructions for EPA-related engine parts...
- Page 9 MAINTENANCE SCHEDULE-EPA-RELATED PARTS The following minimum intervals are being adopted for adjustment, cleaning, repair, or replacement of following components: At 1,500 hours, and 1,500-hours intervals thereafter: Fuel injector tips (cleaning only) At 3,000 hours, and 3,000-hours intervals thereafter: Fuel injector The exhaust quality of the engines can be influenced by the execution (the quality of execution) of above described maintenance work.
- Page 10 MANUFACTURERS WARRANTY COVERAGE: The 2005 and later EPA certified nonroad compression ignition engines are warranted for 1500 hours of operation or two years of use, whichever first occurs. If any emission related part on your engine is defective, the part will be repaired or replaced by Motorenfabrik Hatz. OWNERS WARRANTY RESPONSIBILITIES: As the engine owner, you are responsible for the performance of the required maintenance listed in your owner's manual.
- Page 11 SUPPLEMENTAL LIMITED WARRANTY. Hatz Diesel of America, Inc. hereinafter referred to as “HATZ” warrants each of the above-listed parts when installed in a new engine sold by Hatz to be free from defects in material and workmanship under normal use and service, only under the named warranty coverage conditions, after the date of delivery to the original retail purchaser and Hatz will at their option, repair or replace at Hatz's sales headquarters, or at a point designated by Hatz, any part or parts which shall appear to the satisfaction of Hatz upon inspection at such point, to have been defective in material or...
- Page 12 SUPPLEMENTAL INFORMATION TO THE OWNER´S MANUAL FOR 2005 AND LATER CALIFORNIA REGULATIONS FOR OFF-ROAD COMPRESSION-IGNITION ENGINES CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT...
- Page 13 MAINTENANCE AND WARRANTY. SUPPLEMENTAL INFORMATION TO THE OWNER´S MANUAL FOR 2005 AND LATER CALIFORNIA REGULATIONS FOR OFF-ROAD COMPRESSION-IGNITION ENGINES. The following supplemental information is furnished for California Off-Road Compression-Ignition Engines. This information contains the following specific items: CARB-related engine parts and engine operating conditions Maintenance instructions for CARB-related engine parts Emission control system and adjustments Warranty statement...
- Page 14 MAINTENANCE SCHEDULE-CARB-RELATED PARTS. The following minimum intervals are being adopted for adjustment, cleaning, repair, or replacement of following components: At 1,500 hours, and 1,500 hours intervals thereafter: Fuel injector tips (cleaning only) At 3,000 hours, and 3000 hours intervals thereafter: Fuel Injectors The exhaust quality of engines can be influenced by the execution (the quality of execution) of above described maintenance work.
- Page 15 OWNER´S WARRANTY RESPONSIBILITIES. As the off-road compression-ignition engine owner, you are responsible for the performance of the required maintenance listed in your owner's manual. Motorenfabrik Hatz GmbH & Co. KG recommends that you retain all receipts covering maintenance on your off- road compression-ignition engine, but Motorenfabrik Hatz GmbH &...
- Page 16 SUPPLEMENTAL LIMITED WARRANTY. Hatz Diesel of America, Inc. hereinafter referred to as "HATZ" warrants each of the above-listed parts when installed in a new engine sold by Hatz to be free from defects in material and workmanship under normal use and service, for a period of twenty-four (24) months after the date of delivery to the original retail purchaser and Hatz will at their option, repair or replace at Hatz's sales headquarters, or at a point designated by Hatz, any part or parts which shall appear to the satisfaction of Hatz upon inspection at such point, to have been defective in material or workmanship.
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Page 17: Table Of Contents
FOREWORD Thank you very much for purchasing a ROBIN GENERATOR. This manual covers operation and maintenance of the ROBIN GENERATOR. This ROBIN GENERATOR can be used for general electrical equipments, appliances, lamps, tools as an AC power source. With regards to DC application, the terminals are used only for charging 12 volt battery. Never use this generator for any other purposes. -
Page 18: Safety Precautions
SAFETY PRECAUTIONS Please make sure you review each precaution carefully. Pay special attention to statement preceded by the following words. DANGER “DANGER” indicates a possibility of death or serious injury if instructions are not followed. WARNING “WARNING” indicates a strong possibility of severe personal injury or loss of life if instructions are not followed. - Page 19 WARNING Do not operate in rain, in wet or damp conditions, or with wet hands. The operator may suffer severe electric shock if the generator is wet due to rain or snow. WARNING If wet, wipe and dry it well before starting. Do not pour water directly over the generator, nor wash it with water.
- Page 20 Symbols and Meanings In accordance with the European requirements (eec Directives),the specified symbols as shown in the following table are used for the products and this instruction manual. Fire, open light and smoking Read the operator's instruction manual. prohibited. Stay clear of the hot surface. Caution, risk of electric shock.
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Page 21: Components
COMPONENTS PRE-OPERATION CHECKS (See Fig. 1 1 ) (See Fig. 2 2 ) 1. CHECK ENGINE OIL NOTE (See Fig. 2 2 -q q thru e e ) Please refer to the illustrations on the back page of the front cover or back cover for Fig. 1 1 to 5 5 Oil quality indicated in the sentence. -
Page 22: Grounding The Generator
All diesel fuels which satisfy the following 3. CHECKING COMPONENT PARTS specifications are suitable: Check following items before starting engine: EN 590 or Fuel leakage from fuel hose, etc. BS 2869 A1 / A2 or Bolts and nuts for looseness. ASTM D 975 - 1D / 2D Components for damage or breakage. -
Page 23: Battery Installation
6. BATTERY INSTALLATION (a) Attach terminals to a lead-acid battery already Recommended Battery (Lead-acid type) charged. Mount the battery onto the position as Capacity : 12V-36A h or larger specified below, with its terminals facing inward. Size (Max) : 10.2 x 5.1 x 8.1 [in.] [L x W x H] : 260 x 130 x 205... -
Page 24: Operating Procedures
OPERATING PROCEDURES (See Fig. 3 3 ,4 4 ) 1. STARTING THE GENERATOR (b) Starting (See Fig. 3 3 -y y thru o o ) WARNING Do not run the engine in closed or badly CAUTION ventilated rooms - danger of poisoning ! Do not connect defective appliances Before starting the engine, ensure that including lines and plugs. - Page 25 (c) Emergency start (See Fig. 3 3 -! ! 0 0 ) (d) Starting with recoil starter [down to - 6 °C] (See Fig. 3 3 -! ! 1 1 , ! ! 2 2 ) If the shut-off valve is blocking the fuel supply as Recoil starter can be utilized for emergency a result of an electrical fault and the engine starting purpose.
- Page 26 2. USING ELECTRIC POWER NOTE If no generating condition is found out, Check the voltmeter for proper voltage. please consult nearest ROBIN dealer. (approx.120V). WARNING Make sure that the appliance is switched OFF before connecting it to the generator. Do not move the generator while it is running. Be sure to ground the generator if the connected appliance is grounded.
- Page 27 CAUTION Do not put foreign objects into the plug receptacle. NOTE When the AC circuit breaker turns off during operation, the generator is over loaded or the appliance is defective. Stop the generator immediately, check the appliance and / or generator for overloading, and have repaired as necessary by Robin dealer or service shop.
- Page 28 3. FULL POWER SWITCH 1 2 0 V Select the voltage using the FULL POWER SWITCH in 2 4 0 V accordance with the electrical appliance. 1 2 0 V Refer to TABLE 2. CAUTION Change the FULL POWER SWITCH after turning the AC circuit breaker to "OFF".
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Page 29: Wattage Information
WATTAGE INFORMATION Some appliances need a "surge" of energy when starting. This means that the amount of electrical power needed to start the appliance may exceed the amount needed to maintain its use. Electrical appliances and tools normally come with a label indicating voltage, cycles / Hz, amperage (amps) and electrical power needed to run the appliance or tool. - Page 30 VOLTAGE DROP IN ELECTRIC EXTENSION CORDS When a long electric extension cord is used to connect an appliance or tool to the generator, a certain amount of voltage drop or loss occurs in the extension cord which reduces the effective voltage available for the appliance or tool.
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Page 31: Maintenance
MAINTENANCE DAILY INSPECTION Before running the generator, check the following service items: Clean air cleaner element Leakage of fuel and engine oil Enough clean engine oil AC and DC terminals for damage Enough fuel Excessive vibration,noise Safe surroundings Loose or broken bolts and nuts PERIODIC MAINTENANCE Periodic maintenance is vital to safe and efficient operation of your generator. - Page 32 Maintenance chart (GENERATOR) Maintenance interval Maintenance work required Every 8 Clean generator and check bolt and nuts operating hours, Check AC receptacles or before each Check DC termianl daily start-up Check rotor Every 1000 1000 Check stator operating hours Replace engine mount On new or reconditioned engines, after the first 25 operating hours, always Change engine oil Examine screw connections, Do not tighten the cylinder head fastening.
- Page 33 3. ENGINE OIL CHANGE CAUTION (See Fig. 5 5 -w w ) Make sure the engine is stopped before starting any maintenance, servicing or The engine must be standing level and be repair. switched off. Only change the oil when the engine is warm. NOTE It is recommended to use ear protection WARNING...
- Page 34 Turn the crankshaft through 360° in the normal 7. EXHAUST MESH INSERT (See Fig. 5 5 -i i thru ! ! 0 0 ) direction of rotation and align exactly to the OT- marking. (See Fig. 5-y) WARNING Check valve clearances with feeler gauge q. Exhaust system components will naturally be hot and must not be touched (See Fig.
- Page 35 Check the filter cartridge for cracks or any other Double fuel filter system type of damage to the paper filter by holding it This system consists of a maintenance-free external inclined towards the light or by shining a light filter q and a replaceable-cartridge filter w. The source through it.
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Page 36: Periodic Operation And Inspection
PERIODIC OPERATION AND TRANSPORTING INSPECTION When transporting the generator, make sure that When furnishing the generator as emergency the fuel should be drained from the tank. electric power source, periodic operation and inspection are needed. WARNING Fuel and engine oil will be deteriorated with time, To prevent fuel spillage due to the and this causes that the engine is difficult to start vibration and impact, never transport... -
Page 37: Preparation For Storage
PREPARATION FOR STORAGE The following procedures should be followed prior to storage of your generator for periods of 6 months or longer. Drain fuel from fuel tank carefully by disconnecting the fuel line. Fuel left in the fuel tank will eventually deteriorate making engine-starting difficult. Change engine oil. - Page 38 Malfunctions Possible causes Remedy Starter motor does not operate Fault in the electrical system: or engine does not turn over. - Battery and/or other cables Check electrical system and its incorrectly connected up. component. - Cable connections loose and/or See also the workshop manual. oxidised.
- Page 39 When No Electricity Is Generated at Receptacle: After making sure that the total wattage of the electrical appliance is within permissible limits and there are no defects in the appliance, Check to make sure AC circuit breaker or turn the AC breaker to the "ON" position. AC circuit breaker is in the "ON"...
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Page 40: Specifications
SPECIFICATIONS Model RGD3300H RGD5000H Type Brushless, self-exciting, 2-poles, single phase Voltage regulator Condenser type Frequency (Hz) AC output Rated voltage 120, 120/240 Rated output (VA) 3000 4500 Maximum output (VA) 3300 5000 DC output 12-8.3 (V-A) Power factor Over current protector No-fuse Breaker Noise level at rated output (dB-7m) -
Page 41: Wiring Diagram
WIRING DIAGRAM RGD3300H (60Hz-120/240V) Display panel G/~ G/~ 30 50 ENGINE switch BATTERY 50a 15 0 1 2 GENERATOR CONTROL BOX (120V/240V) AC circuit breaker (120V) Grn/Y EARTH TERMINAL FUSE DC output terminal (10A) Brn/W (PIPE FRAME) Wiring color cord : Black : Orange : White... - Page 42 RGD5000H (60Hz-120/240V) Display panel G/~ G/~ 30 50 S8 S7 S6 ENGINE switch BATTERY 50a 15 0 1 2 GENERATOR CONTROL BOX (120V/240V) AC circuit breaker (120V) AC circuit breaker Grn/Y EARTH TERMINAL FUSE DC output terminal (10A) Brn/W (PIPE FRAME) Wiring color cord : Black : Orange : White...
- Page 43 ISSUE EMD-GU2359 PRINTED IN JAPAN PRINTED IN JAPAN April 2007 April 2007...