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Craftsman EZ3 917.272190 Owner's Manual

25.0 hp electric start 46" mower 6 speed transaxle
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Owner's Manual
CRAFTSMAN °
25.0 HP
ELECTRIC START
46" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272190
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pm, Mort - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman
website: www.sears.condcraftsman

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Summary of Contents for Craftsman EZ3 917.272190

  • Page 1 Call: Read and follow all 1-800-659-5917 Safety Rules and Instructions Sears Craftsman Help Line before operating this equip- 5 am - 5 pm, Mort - Sat ment. Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.condcraftsman...
  • Page 2 Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center.
  • Page 3 IMPORTANT: This cutting machine is serious injury. capable of amputating hands and feet SLOPE OPERATION and throwing objects. Failure to observe Slopes are a major factor related to loss- the following safety instructions could of-control and tipover accidents, which result in serious injury or death. can result in severe injury or death.
  • Page 4 • Never run a machine inside a closed • Keep children out of the mowing area and under the watchful care of another area. responsible adult. • Keep nuts and bolts, especially blade • Be alert and turn machine off if children attachment bolts, tight and keep enter the area.
  • Page 5 TORQUE: working order by the operator. In the state of Califomia the above is CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been required by law (Section 4442 of the California Public Resources Code). designed, engineered and manufactured Other states may have similar laws.,...
  • Page 6 Steering Wheel © Steering Sleeve Steering Extension Wheel Insert Steering Sleeve Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Shoulder Bolt 5/16-18 _(1) Knob Mower (4) Retainer Springs (single loop) (3) Retainer Springs (double loop) € (2) Keys Cassette Slope Sheet Video...
  • Page 7 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 8 TO DRIVE TRACTOR OFF SKID INSTALL SEAT Adjust seat before tightening adjustment (See Operation section for location knob. and function of controls) • Remove adjustment knob and flat AWARNING: Before startinq read, washer securing seat to cardboard understand and fol ow all instruct ons in packing and set aside for assembly of the Operation section of this manual.
  • Page 9 IMPORTANT:To ensure proper assembly, TO CONVERT TO BAGGING center hole in blade must align with star DISCHARGING on mandrel assembly. NOTE: The mulcher blades will discharge • Reassemble hex bolt, lock washer and and bag grass, but for best bagging and flat washer in exact order as shown.
  • Page 10 CHECK MOWER LEVELNESS • Place the R.H. suspension arm on outward pointing deck pin. If neces- For best cutting results, mower should be sary, rock and raise front of mower to properly leveled. See "TO LEVEL align deck pin with the hole in suspen- MOWER HOUSING"...
  • Page 11 CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,I All assembly instructions have been completed. #" No remaining loose parts in carton. ,/Battery is properly prepared charged.(Minimum...
  • Page 12 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. r -a A =, BATTERY CAUTION REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS OVER TEMP LIGHT FUEL CHOKE MOWER...
  • Page 13 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference, LCgos_ttioS: itch Ammeter Choke Control Attachment Ctutch Switch...
  • Page 14 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.
  • Page 15 TO OPERATE MOWER • Turn knob counterclockwise (_-_)to lower cutting height. Your tractor is equipped with an operator The cutting height range is approximately presence sensing switch. Any attempt by 1-1/2" to 4". The heights are measured the operator to leave the seat with the from the ground to the blade tip with the engine running and the attachment clutch engine not running.
  • Page 16 TOTRANSPORT IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh, • Raise attachment lift to highest position with attachment lift control. clean winter grade gasoline to help • When pushing or towing your tractor, insure good cold weather starting. be sure gearshift lever is in neutral (N) AWARNING:...
  • Page 17 WARM WEATHERSTARTING (50 • The left hand side of mower should bq ° F and used for trimming. above) • Drive so that clippings are discharge¢ • When engine starts, slowly push choke onto the area that has been cut. Have control in until the engine begins to run the cut area to the right of the tractor.
  • Page 18 MULCHING MOWING TIPS IMPORTANT: For best performance, keep Max 1/3 mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed.
  • Page 19 MAINTENANCE SCHEDULE ./___/'_o_/_/_ ._., f _..,'_._1 ..,_Y F,LL ,"OATES AS YOU COMPLETE O_._ _-_. _-4. _._ R EGU LAR SERVICE J__O.,_S E RMI C E DATES Check Brake Operation Check Tire Pressure Check Operator Presence Interlock Systems Check for Loose Fasteners I_'7 Lubrication Chart Check Battery Level...
  • Page 20 TRACTOR • Install new or resharpened blade with trailing edge up towards deck as Always observe safety rules when shown. performing any maintenance. IMPORTANT: To ensure proper assembly, BRAKE OPERATION center hole in blade must align with star on mandrel assembly. If tractor requires more than six (6) feet •...
  • Page 21 • Keep battery and terminals clean. SAE VtSCOStTY GRADES • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. 40" 60" e0" 100 _ TO CLEAN BATTERY AND TERMINALS TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE Corrosion and dirt on the battery and...
  • Page 22 CLEAN AIR SCREEN Service air cleaner more often under dusty conditions. Air screen must be kept free of dirt and • Remove knobs and cover. chaff to prevent engine damage from overheating. Clean with a wire brush or TO SERVICE PRE-CLEANER compressed air to remove dirt and •...
  • Page 23 • Protect painted surfaces with automo- tive type wax. Clamp We do not recommend using a garden hose to clean your tractor unless the Clamp .I _Fuel Filter electrical system, muffler, air filter and CLEANING carburetor are covered to keep water out. •...
  • Page 24 TO LEVEL MOWERHOUSING • If links are not equal in length, adjust Adjust the mower while tractor is parked one link to same length as other link. on level ground or driveway. Make sure • To lower front of mower loosen nut "E" tires are properly inflated (See "PROD- on both front links an equal number of turns.
  • Page 25 MOWER DRIVE BELT INSTALLATION • Reconnect spring to bolt in mower housing and reinstall right hand • Install belt in both idlers. Make sure mandrel cover. belt is in both belt keepers at the idlers • Reinstall mower to tractor (See "IN- as shown.
  • Page 26 TO REPLACE MOTION DRIVE BELT NOTE: If additional clearance is needed to get to adjustment bolt, move mower Park the tractor on level surface. Engage deck height to the lowest position. parking brake. For assistance, there is a Neutral Lock Gate belt installation guide decal on bottom Gearshift...
  • Page 27 • Disconnect BLACK battery cable then TO START ENGINE THAT HASA RED battery cable and carefully WEAK BATTERY remove battery from tractor. _kCAUTION: Lead-acid batteries • Install new battery with terminals in generate explosive gases. Keep sparks, same position as old battery. •...
  • Page 28 TO ADJUST CARBURETOR TO REMOVE HOOD AND GRILL ASSEMBLY Your carburetor is not adjustable. If your • Raise hood. engine does not operate propedy due to suspected carburetor problems, take your • Unsnap headlight wire connector. tractor to an authorized service center for •...
  • Page 29 Immediately prepare your tractor for stor- Also, experience indicates that alcohol age at the end of the season or if the trac- blended fuels (called gasohol or using tor will not be used for 30 days or more. ethanol or methanol) can attract moisture which leads to separation and formation _1_CAUTION: Never store the tractor with...
  • Page 30 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will not start • Out of fuel. • Fill fuel tank. • See"TO START ENGINE" • Engine not "CHOKED" properly. in Operation section. • Wait several minutes • Engine flooded. before attempting to start. • Bad spark plug.
  • Page 31 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION LOSS of power • Cutting too much grass/too • Set in "Higher Cut" position/ fast. reduce speed. Throttle in "CHOKE" • Adjust throttle control. position. Build-up of grass, leaves • Clean underside of mower and trash under mower. housing.
  • Page 32 TROUBLESHOOTINGCHART PROBLEM CAUSE CORRECTION • Place throttle control in Poor grass • Engine speed too slow. discharge "FAST" position. Travel speed too fast. • Shift to slower speed. Wet grass. • Allow grass to dry before mowing. Mower deck not level. •...
  • Page 33 TRACTOR - - MODEL NUMBER 917.272190 SCHEMATIC RIEO BATTERY SOLENOID i ..AMMETER STARTER (OPTIONAL) WHITE BLACK ..ELECTRIC CLUTCH CLUTCH / BRAKE (PEDAL UP) 1.-_ BLACK SEAT SWITCH (NOT OCCUPIED) "l PTO (DISENGAGED) ..GREE N OPERATOR PRESENCE RELAY#1 FUEL-: SPARK LINE,,...
  • Page 34 TRACTOR - - MODEL NUMBER 917.272190 ELECTRICAL • • • +"...
  • Page 35 Fuse 73510400 Nut Keps Hex 1/4-20 UNC 145491 Cable, Ground 160784 Switch, Seat 163968 Switch, Ignition 140403 Key, Molded, Craftsman 170233 Harness, Ignition 131563 Cover, Terminal 145673 Solenoid 122822X Ammeter Rectangular 15 Amp 169416 Switch Pto 3 Pdt Red Delta...
  • Page 36 TRACTOR - - MODE L NUMB ER 917.272190 CHASSIS AND ENCLOSURES /209...
  • Page 37 TRACTOR - - MODEL NUMBER 917.272190 CHASSIS AND ENCLOSURES KEY PART DESCRIPTION 169830 Chassis 169061 Drawbar 17060612 Screw, 3/8-16 x 3/4 163976X426 Dash S'rD533710 Bolt, Carriage 3/8-16 x 1 167203 Panel, Dash, LH 167202 Panel, Dash, RH 161023X558 Hood Assembly 162026 Plate Battery STYT 19131312...
  • Page 38 TRACTOR -- MODEL NUMBER 917.272190 GROUND DRIVE t 15q ., 48...
  • Page 39 TRACTOR - - MODEL NUMBER 917.272190 GROUND DRIVE K]EY PART KEY PART DESCRIPTION DESCRIPTION ..Transaxle (See Breakdown) STD541431 Nut Crown Lock 5/16-18 UNC Peedess Mode1206-545C 105716X Link, Clutch 146682 Spring, Retum, Brake 105709X Spring, Clutch Return Bolt Fin Hex 3/8-16 x 1-1/4 123666X Pulley, Transaxle STD523712...
  • Page 40 TRACTOR - - MODEL NUMBER 917.272190 STEERING ASSEMBLY t -.
  • Page 41 TRACTOR - - MODEL NUMBER 917.272190 STEERING ASSEMBLY KEY PART DESCRIPTION 159944X428 SteefingWheel 154427 Axle Assembly STMP Dropped STL 169840 Spindle Assembly, L.H. 169839 Spindle Assembly, R.H. 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge 19272016 12000029...
  • Page 42 TRACTOR -- MODEL NUMBER 917.272190 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 43 TRACTOR - - MODEL NUMBER 917.272190 ENGINE KEY PART DESCRIPTION 164067 Control,Throttle ..Engine,(See Breakdown) B&S ModelNumber445777-0129-E1 149723 Muffler 159955 Tube, Manifold, LH 160589 Tube, Manifold, RH 150176 Bolt 5/16-18 UNC x 3/4 w/Sems 162797 Shield, Browning 165391 Muffler Gasket (See Engine Breakdown) 1328O336 Nipple, Pipe 3/8 NPT x 4-1/2 13200300...
  • Page 44 TRACTOR - - MODEL NUMBER 917.272190 SEAT ASSEMBLY KEY PART KEY PART NO. NO. DESCRIPTION DESCRIPTION 140124 Seat 121248X Bushing, Snap 140551 Bracket, Pivot, Seat 72050412 Bolt, Carriage 1/4-20 x 1-1/2 71110616 Bolt 121249X Spacer, Split 123740X Spdng 19131610 Washer 13/32 x 1 x 10 Gauge 145006 Clip, Push-In Hinged 123976X...
  • Page 45 149516 Decal, Salted/Dngr/Psn Decal Dash Pnl 172055 163208 Decal, Fender Side 133179 Decal, Mower 138311 Decal, Lift Handle 163204 Decal,Fender,Craftsman 165800X428 Pad Footrest LH STLT 156439 165799X428 Pad Footrest RH STLT Decal,FenderDanger 172977 174182 Decal, Deck, Heavy Duty ° Owner's Manual, English...
  • Page 46 TRACTOR - - MODEL NUMBER 917.272190 LIFT ASSEMBLY 25 24 11_"...
  • Page 47 TRACTOR - - MODEL NUMBER 917.272190 LIFT ASSEMBLY KEY PART DESCRIPTION 159461 Lift Lever Inner Wire AssembLy 159476 Shaft Assembly, Lift 138284 Pin, Groove E-Ring 19211621 Washer 21/32 x 1 x 21 Gauge 120183X Bearing, Nylon 125631X Gr{p, Handle, Fluted 122365X Button, Plunger, Red 139865...
  • Page 48 TRACTOR - - MODEL NUMBER 917.272190 MOWER DECK 103102 101_ _v.1Io2...
  • Page 49 TRACTOR - - MODEL NUMBER 917.272190 MOWER DECK KEY PART PART DESCRIPTION DESCRIPTION 156948X598 Deck Weldment. 46" 137273 Spring, Secondary 44/46/50 Vent 138457 17060620 Screw 3/8-16 x 1-1/4 Bracket Asm., Sway Bar STD624008 122052X Retainer Spring Spacer, Retainer 130832 144949X598 Arm, Suspension, Rear Arm, Idler Secondary 133943...
  • Page 50 TRACTOR - - MODEL NUMBER 917.272190 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C O..-27 0,,,--29 706A Model et S6riel Chiffre...
  • Page 51 TRACTOR - - MODEL NUMBER 917.272190 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C PART PART DESCRIPTION DESCRIPTION Brake Lever 772147 Transaxle Cover 790079 Screw 1/4 - 20 x 1-1 /4" 780086A Needle Bearing 5/8" 792073A Screw 1/4 - 20 x 2 1/4" 770128 Transaxle Case...
  • Page 52 TRACTOR - - MODEL NUMBER 917.272190 BRIGGS & STRATON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E _k REQUIRES SPECIAL TOOLS L++_ TO INSTALL, SEE REPAIR _ 718 INSTRUCTION MANUAL, 1017 524 Q 1095 Valve Gasket Set 6918 276 _ %\_L4 I 1058 OWNER'S MANUAL 865B_ 163_ I 1036 EMISSIONS...
  • Page 53 TRACTOR - - MODEL NUMBER 917.272190 BRIGGS & STRATON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 40_ ,_" lO28_ 11oo_ ___._ 798,_ _-_1 _33_ 208_ I_-_J_z_ 914'_1_ 1022 o4 o II TO INSTALL SEE REPAIR 388- _ 11.1 "_"_ _ INSTRUCTIONMANUAL ouIj 918_ 163_...
  • Page 54 TRACTOR-- MODEL NUMBER 917.272190 BRIGGS & STRATON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 741t 63s _ 363 f 334 lJ' 358 GASKET 51A_ 783 {_ _J.J I 691_ 882_ 579 J 1081 _...
  • Page 55 TRACTOR - - MODEL NUMBER 917.272190 BRIGGS & STRATON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 PART PART DESCRIPTION DESCRIPTION 694001 Cylinder Assembly 130 690993 Throttle Valve 499585 Bushing/Seal 131 499805 Throttle Shaft Kit 391086 Oil Seal 133 499806 Carburetor Float 690069 E_.
  • Page 56 TRACTOR - - MODEL NUMBER 917.272190 BRIGGS & STRATON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 PART PART DESCRIPTION DESCRIPTION 865B 691015 Air Guide Cover 387 808656 Fuel Pump 868 690968 *Waive Seal 404 690442 Washer (Governor Crank) 871 690969 Guide Bushing 405 94930 Screw (Back Plate) 877 399916...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 ° MAX. Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control.
  • Page 60 For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! iiii!iii!!i!ii!!!! _xxox< iilii!i]!iLi!il i_iiii_iii!i _:iiiiiiiiiiiiiii [_]_ii_ii To purchase or inquire about a Sears Service Agreement: iiiii_iiiii!iiii! _i/!!!ili!i 1 800 827 6655 i i!!iiiiiiiiiii! : ::} :r: 7 a.m.