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Owner's Manual
JCRRFTSMRN'J
20.0 HP
ELECTRIC START
46" MOWER
AUTOMATIC
GARDEN TRACTOR
Model No.
917.272960
EZ 3
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
This product has € low emission engine which Operates
differently from prey ous y built engines. Before you start the
engine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions
before
operating
this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pro, Mon- Set
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
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Table of Contents
Related Manuals for Craftsman EZ3 917.272960
Summary of Contents for Craftsman EZ3 917.272960
- Page 1 Call: Read and follow all Safety 1-800-659-5917 Rules and Instructions before operating this equipment. Sears Craftsman Help Line 5 am - 5 pro, Mon- Set Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman...
- Page 2 Parts Ordering ..... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.
- Page 3 IMPORTANT: This cuttingmachine is can resultin severe injuryor death. All capable of amputatinghands and feet slopesrequireextra caution.If you cannot and throwingobjects.Failureto observe back up the slopeor if you feel uneasyon the following safety instructions could it, do not mowit. resultin serious injuryor death. GENERAL OPERATION •...
- Page 4 • Never tamper with safety devices. • Before a ndwhen backing, lookbehind Check their proper operationregulady. anddown for small children. • Keep machinefree of grass,leaves, or • Never carry children.They may fall off other debrisbuild-up.Clean oil or fue_ and be seriouslyinjuredor interfere spillage.Allow machineto cool before with safe machine operation.
- Page 5 _lLLook for this symbol to point out A_I, C AUTION: Tow only the attachments important safety precautions. It means that are recommended by and comply CAUTION!H BECOMEAWARE!!! YOUR with specifications of the manufacturer of ,_FETY IS INVOLVED. your tractor, Use common sense when CAUTION: In order to prevent towing.
- Page 6 Steering Wheel Steedng Wheel Insert Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Shoulder Bolt 5/16-18 i_(1) Knob Mower (4) Retainer Springs (single loop) (3) Retainer Springs (double loop) Gauge Wheels (2) Shoulder x 7/8 x 14 Gauge Bolts (2) Center- lockNuts...
- Page 7 Video Ceeee_e Slope Sheet Keys (2) Keys Yournew tractorhas been assembledat the factorywith exceptionof those parts left unassembledfor shippingpurposes.To ensure safe and properoperationof your tractorall parts and hardware you assemble mustbe tightenedsecurely.Use the correcttoolsas necessaryto insurepropertightness.Reviewthe videocassette before you begin. TOOLS REQUIRED FOR ASSEMBLY TO REMOVE TRACTOR...
- Page 8 BEFORE R EMOVING TRACTOR HOW TO SET UP YOUR TRACTOR OFFSKID CHECK BATTERY ATTACH S TEERING WHEEL • Lifthood to raisedposition. • Remove h exbolt, l ockwasher and • If this battery is put into serviceafter large flatwasher from steering monthand year indicatedon label s haft.
- Page 9 • Sit on seat in operating position, NOTE: You may now roll or drive your tractor offthe skid. Follow the appropriate depress clutch/brake pedal and set the instructionbelow to remove the tractor from parking brake. the skid. • Place motion control lever in neutral (N) position.
- Page 10 • Installone front linkin top holeof the •Tum height adjustment knob clock- R.H. front mower bracketand R.H. wise to remove slack from mower front suspensionbracket. Retain with suspension. two single loop retainerspringsas • Raise mower to highest position. shown. • Assemble gauge wheels (See "TO •...
- Page 11 l/CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEWTHE FOLLOWING CHECKLIST: ,/ All assemblyinstructions have been completed. 4" No remainingloose parts in carton. 4"...
- Page 12 These symbols may appear onyourtractor orinliterature supplied with the product, Learn and understandtheir meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ..=,...- ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED...
- Page 13 KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Comparethe illustrations with yourtractorto familiarizeyourselfwith the locations of variouscontrolsand adjustments. Save this manualfor futurereference. Amme_r Ignition Switch Attachment Clutch Switch Lever Throttle Plunger Clutch/ Brake Pedal Attachment LiftLever Choke Control/ Brake Lever...
- Page 14 the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask he operation of any tractor can result in foreign objects thrown into over spectacles or standard safety glasses.
- Page 15 • Select desired height of cut. The cutting height range is approxi- • Lower mower with attachment lift mately 1-1/2" to 4". The heights are control, measured from the ground to the blade • Start mower blades by engaging tip with the engine not running. These attachment clutch control, heights are approximate and may vary •...
- Page 16 ADD GASOLINE • Do not pushor towtractorat more than two (2) MPH. • Fill fuel tank. Use fresh, clean, regular • To reengage transmission,reverse unleaded gasoline with a minimum of above procedure. 87 octane. (Use of leaded gasoline NOTE: To protecthoodfrom damage will increase carbon and lead oxide when transporting yourtractoron a truck deposits and reduce valve life).
- Page 17 • Insert key into ignitionand turnkey • The attachments can be used dudng clockwise to "START"positionand the engine warm-up period after the release key as soon as engine starts. transmission has been warmed up Do not run startercontinuously for and may require the choke control be more than fifteensecondsper minute.
- Page 18 • When mowinglargeareas, startby • Sittingin the tractor seat, startengine. turningto the rightso that clippings Afterthe engine is running,move dischargeaway from shrubs,fences throttlecontrolto half (t/2) speed.With driveways, etc. Afterone or two motioncontrollever in neutral (N) rounds,mow in the oppositedirectic position,slowly disengageclutch/ makingleft hand turnsuntilfinished.
- Page 19 FILL IN DATES Check Brake operation Check Tire Pressure Check Operator PreSence Interlock Systems Check for Loose Fasteners (l_;' Sharpen/ReplaOe Mower BJedes Lubrication Chad lidd* Check Battery Level Clean Battery and Terminals Check Transaxle Co_ing A_ust Blade Belt(s) Tension Adju_ Motion Drive Belt(s) TensiOn ll_s...
- Page 20 TRACTOR IMPORTANT: To ensure proper assem- bly, center hole in blade must align with Always observe safety rules when star on mandrel assembly. performing any maintenance. • Reassemble hex bolt, lock washer BRAKE OPERATION and flat washer in exact order as If tractor requires more than six (6) feet shown.
- Page 21 TRANSAXLE PUMP FLUID BATI'ERY The transaxle was sealed at the factory Your tractor has a battery charging and fluid maintenance is not required for system which is sufficient for normal use. the life of the transaxle. Should the However, periodic charging of the battery with an automotive charger will extend transaxle ever leak or require servicing, its life.
- Page 22 • Reassemble air cleaner, cartddge plate, and nut. • Reinstall air cleaner cover and sscur by tightening knob. Cartridge Air S__in Plug Foam Cadddge _Oil FillCap/ Dipstick CLEAN AIR SCREEN Rubber Seal Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.
- Page 23 _CAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. •...
- Page 24 BottomEdge of BottomEdgeof Mower to Mowerto BothFrontLinksShould be Equal in Length Ground _ Ground FRONT-TO-BACK ADJUSTMENT IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE, If the following front-to- back adjustment is necessary, be sure to Nut "H__S" Nut "G" adjust both front links equally so mower will stay level side-to-side.
- Page 25 Screws Idler Electric Pulleys Clutch Pulley Left Hand Cover Ddve Belt Left Mandrel Pdmaw IdlerArm Keepem TO REPLACE MOWER BLADE DRIVE • Reassemble mower drive belt (See BELT =TO REPLACE MOWER DRIVE BELT" in this section of this manual). Park the tractor on level surface. Engage parking brake, Left Hand Mower Center...
- Page 26 BELTREMOVAL- Rotor Clutch Plate • Engage parkingbrake (creates slack in belt). • Remove belt from clutchingand fan idler pulleys. • Loosenpelt keeper above transaxle Slot pulley. • Remove belt from transaxlepulley. • Remove belt from engine pulley and front V-idler pulley. <...
- Page 27 FRONT WHEEL TOE-IN ADJUSTMENT TO ADJUST MOTION CONTROL LEVER Frontwheel toe-in is requiredfor proper steedngoperation. Toe-inwas set at the The motion control lever has boon preset factory and adjustmentshouldnot be at the factory and adjustment should not necessary. If partsin the front axle or be necessary.
- Page 28 REAR WHEEL • Blockrear axle securely. • Remove five (5) hub boltsto allow wheel removal, • Repair tire and reassemble. Replace and tighten hub boltssecurely. NOTE: To seal tire puncturesand preventflat tires due to slow leaks,tire sealant may be purchasedfrom your local partsdealer.
- Page 29 INTERLOCKS AND RELAYS Loose or damaged wiringmay cause yourtractorto runpoorly,stop running,or preventitfrom starting. • Check wiring. See electdcalwiring HeadlightWire diagramin the Repair Parts section. Connector TO REPLACE FUSE Replace with 30 amp automotive-type plug-infuse. The fuse holderis located behindthe dash. TO ADJUST ATTACHMENT LIFT SPRING ENGINE...
- Page 30 TO ADJUST CHOKE CONTROL PRELIMINARY SETTING. The choke control has been preset at the • Be sure you have a clean air filter, and factory and adjustment should not be the throttle control cable is adjusted necessary, chock adjustment as de- propedy (see =TO ADJUST THROTTLE CONTROL CABLE"...
- Page 31 ethanolor methanol)can attractmoisture Immediatelyprepare yourtractorfor whichleads to separationand formation storageat the end of the season or if the tractorwillnot be used for 30 days or of acids duringstorage.Acidicgas can more. damage the fuel systemof an engine whilein storage. CAUTION: Never storethe tractor •...
- Page 32 TROUBLESHOOTING CHART )ROBLEM CAUSE CORRECTION Will not start • Out of fuel. • Fill fuel tank. • Engine not "CHOKED" • See "TO START ENGINE" properly. in Operation section. • Engine flooded. • Wait several minutes before attempting to start. •...
- Page 33 TROUBLESHOOTING CHART CAUSE PROBLEM CORRECTION Loss of power • Faultyspark plug. • Clean and rogap or change nontinued sparkplug. • Dirtyfuel filter. • Replacefuel filter. • Drain fuel tank and refillwith • Stale or dirtyfuel. fresh gasoline. • Water in fuel. •...
- Page 34 I HUUI_I.P'_ItUU I INU GHART PROBLEM CAUSE CORRECTION Poorgrass • Worn, bent or loose blade. • Replace/sharpen blade. discharge ( Contn) Tighten blade bolt, • Clean underside of mower Buildup of grass, leaves, and trash under mower. housing. Mower drive belt worn. •...
- Page 35 TRACTOR - MODEL NUMBER 917.272960 SCHEMATIC AMMETER (OPTIONAL) I_ITE )B s CLUTCH / BRAKE L ..(PEDAL UP) GNITIOr SWITCk PTO (DISENGAGED) SEAT SWITCH (NOT OCCUPIED] (OPTIONAL) SPARKPLUGS ,aNmON _(2 UNIT ON "P_NI N CYL. ENGINES) FUEL SHUT.OFF SOLENOID REGULATO_ _ VOLTS A Ce _ RPM C_O_ATOA O_CC_e4EC1ED SWITCH...
- Page 36 TRACTOR -- MODEL NUMBER 917.272960 ELECTRICAL...
- Page 37 TRACTOR-- MODEL NUMBER 917.272960 ELECTRICAL KEY PART DESCRIPTION 144927 Battery 74760412 Bolt Hex Head 1/420 x 3/4 7603J Tray, Battery 145211 Bo_t 1/4-20 x 7 5 Zinc 150109 Hold down Battery Cash Mount 145769 Nut Push Nylon 1/4" 153664 Switch Interlock Push-In 166184 Harness Socket Light W41523 4152J...
- Page 38 I HA(.;1OR -- MODEL NUMBER 917.272960 CHASSIS AND ENCLOSURES...
- Page 39 TRACTOR - MODEL NUMBER 917.272960 CHASSIS AND ENCLOSURES PART • PART DESCRIPTION DESCRIPTION 155253 RaN, FrameRH 152728 Bracket, Chassis Front 14O5O6 Drewbar, Gt STD541431 Nut, Crownlock 5/16-18Unc "738007(30 Nut, Lock Hex 7/16 Uric 154814 Bracket Asm,, Susp Chassis Lh 163976 Dash YTGT 2 Cyl 137113 Brecket Asm,, Fender...
- Page 40 IHACTOR -- MODEL NUMBER 917.272960 GROUND DRIVE...
- Page 41 TRACTOR -- MODEL NUMBER 917,272960 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION Plate Console Shift 7070E Key 114 x 2.5 151179 756.3R Washer, Thrust, Axle $1_541431 Nut, Crownlock 5/16-18 STD541437 Nut, Crownlock 3/8-16 74490548 Bolt Hex FIghd 5/16-18 x 3 Gr5 Screw Hex Wsh.
- Page 42 I HAUTOH -- MODEL NUMBER 917.272960 STEERING 37,39 "_!
- Page 43 TRACTOR - -MODEL N UMBER 917.272960 STEERING KEY PART DESCRIPTION 139768 Wheel, Steering 137094 Axle Asm., Front Fitting, Grease 161849 Spindle Asm, LH 161848 Spindle Asm., RH 6266H Bearing, RaceThrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga. 12000029 Ring, Klip #T5304+75 121232X Cap, Spindle...
- Page 44 I HAL; I UH -- MUUI:L NUMBER 917.272960 ENGINE ' _42 _ 43 [ SPARK ARRESTER KIT [ PART KEY PART DESCRIPTION DESCRIPTION Englne(SeeBreakdown) _1437 Nut Lock Hex w/ins. 3/8 - 16 Kohler Model No. CV2OS-65561 10010500 Washer Split 161063 Muffler 123487X Clarnp Hose...
- Page 45 TRACTOR - - MODEL NUMBER 917.272960 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION Seat 140123 72050412 Bolt, Carnage 1/4-20 X 1-1/2 Bracket, Pivot Seat 140551 134300 Spacer, Split 140675 Strap, Fender 121250X Spring,Cprsn Bolt, Shoulder 5/16-18 x .62 127018 123976X Nut, Lock 1/4 Lge Fig Gr. 5 145006 Clip, PushIn, Hinged 19171912...
- Page 46 172507 Decal Dash Panel ENGAsm 171702 DecalHood RH Craftsman 138047 Decal Battery 142342 Decal Orav/earCNTRL 171703 Decal Hood LH Craftsman 146837 Decal Brake Parking Saddle 106202X Reflect to, Taillight 163230 Decal Fender Auto Trans 13,3644 DecalMalntenance 171705 Decal Side Panel...
- Page 47 TRACTOR - MODEL NUMBER 917.272960 LIFT ASSEMBLY PART KEY PART DESCRIPTION DESCRIPTION 121C_6X Rod Asm,, Lever S'rD624O08 Retainer, Spring 159187 Shaft Asm., Lift Vgt 73350800 Nut, Jam Hex 1/2-13 Unc 159189 Lever Asm., Lift Rh 130171 Trunnion 12000022 E-RIngTruarc#5133-87 73680800 Nut Crownlock 1/2-13 Unc 19292016 Washer...
- Page 48 TRACTOR -- MODEL NUMBER 917.272960 MOWER DECK "Sl...
- Page 49 TRACTOR - MODEL NUMBER 917.272960 MOWER DECK PART PART DESCRIPTION DESCRIPTION 156948 DeckWeldment Mower 46 131494 Pulley, Idler, Flat 138457 Bracket Asm,, Sway Bar 156086 Keeper, Belt, Idler 4939M Retainer Spring 144917 Pufley, Idler, Driven 130832 Arm, Suspension, Rear (Sway 137273 Spring, Secondary 44/46/50 Bar)
- Page 50 TRACTOR - MODEL NUMBER 917.272960 TRANSAXLE-MODEL NUMBER 222-3010L...
- Page 51 TRACTOR - MODEL NUMBER 917.272960 TRANSAXLE--MODEL NUMBER 222-3010L K]EY pART pART DESCRIPTION DESCRIPTION LOCknut, Hex 5/16-18 164591 Assembly, Housing, LH 153767 Bolt, Hex 5/16-18 x 1-1/2 164592 Assembly, Housing, RH 142SO4 153765 O11 Seal ,984 x 1.5 x ,25 142905 Hex Cap Screw 5/16-18 x t 142876 Brake Shaft Assembly...
- Page 52 TRACTOR - MODEL NUMBER 917.272960 TRANSAXLE-MODEL NUMBER 222-3010L...
- Page 53 TRACTOR - MODEL N UMBER 9 17.272960 TRANSAXLE--MODEL NUMBER 2 22-3010L pART DESCRIP1X)N 144569 Shaft, Pump 122716X Ring, Retaining 122745)( Bearing, Ball 122715)( Spacer 122700X Seal, Lip 122699X Ring, Retaining 122767X Rearing, Cradle 122717X Seal, Lip 122748X Arm,Trunnion 122749X Guide, Slot 144571 Housing Kit, Transmission 122770X...
- Page 54 1HACTOR -- MODEL NUMBER 917,272960 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65561 CYLINDER HEAD, VALVE AND BREATHER I CRANKCAEEJ...
- Page 55 TRACTOR - MODEL NUMBER 917,272960 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65561 CRANKCASE HEADNALVE/BREATHER KEY PART KEY PART DESCRIPTION DESCRIPTION Seal, oil front 24-033-03-S Kit, breather cover w/ 24-032-01-S Crankcase gasket (Includes 2,3) _USE: Miniblcck 24 782 05) 24-041-23-S Gasket, breather Fittin q 24-096-59-S Cover, breather...
- Page 56 TRACTOR - MODEL N UMBER 9 17.272960 KOHLER E NGINE-MODEL NUMBER CV20S, TYPE NUMBER 65561 IGNITION/ELECTRICAL BLOWER HOUSfNG AND BAFFLES I =_) _'° /Ij2 AIR INTAKE...
- Page 57 TRACTOR - MODEL NUMBER 917.272960 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65561 IGNITION/CHARGING BLOWER HOUSING & BAFFLES KEY PART KEY PART • NO. DESCRIPTION DESCRIPTION 54-755-15-S Kit, grass screen 24-027-20-S Housing, blower (Includes 2-4,and 24, 113, (Incl. 2-4) 24-100-01-S Nut plastic (3) M-403025-S Screw, hex.
- Page 58 TRACTOR - MODEL NUMBER 9 17.272960 KOHLER E NGINE-MODEL NUMBER CV20S, TYPE NUMBER 65561 ENGINE CONTROLS STARTING SYSTEM I • _'$ OIL PAN / LUBRICATION I)-- $..-_...
- Page 59 TRACTOR -- MODEL NUMBER 917.272960 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65561 OIL PAN/LUBRICATION STARTING SYSTEM KEY PART PART DESCRIPTION DESCRIPTION M-645025-S Screw, hex. flange Screw, hex. flange "_ M-839070-$ M6xt .0x25 (2) M8x1.25x70 M-631005-S Washer, plain 6 mm (2) Cover, inion 24-O96-05-S 24-199-07-S...
- Page 60 I HAU I UH -- MUUP.L NUMUP-H 917,272960 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65561 EXHAUSTJ CRANKSHAFT FUELSYSTEM...
- Page 61 TRACTOR - MODEL NUMBER 917.272960 KOHLER ENGiNE-MODEL NUMBER CV20S, TYPE NUMBER 65561 CRANKSHAFT FUEL SYSTEM KEY PART KEY PART DESCRIP'nON DESCRIPTION Kit, carburetor w/gask_ 24-014-72-S Crankshaft (Includes 2) 24-853-25-S _ncludes 2-4) 52-139-09-S Plug, cup 24-041-15-S asket, carburetor 24-053-25 Carburetor assembly (For _,tormation on$¥r avaUablo separately) (Includes 24 757 18, ;...
- Page 63 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING "_ GUIDE greater than 15 °) never across the face. Make rums gredu- ally to prevent tipping or loss of control. Exerc se extreme erate your Tractor up and down the face of slopes (not caution when changing direction on slopes.
- Page 64 Get it fixed, at your home or ours! For repair of major brand appliances In your own home,,, no matter who made it, no matter who sold it! 1-800-4-MY-HOME SM Aoytir.e. day or night (1-800-469-4663) www.sears.com To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts &...