Napoleon LD485RB User Manual
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Napoleon LD485RB User Manual

Gas grill
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See also: Instructions for Use Manual
This gas grill must be used only outdoors in a well-ventilated space and must not be used inside a
building, garage, screened-in porch, gazebo or any other enclosed area.
DO NOT RETURN TO PLACE OF PURCHASE. PLEASE CONTACT 1-866-820-8686 FOR ASSISTANCE.
WE CAN HELP WITH DAMAGED OR MISSING PARTS, ASSEMBLY AND OPERATION QUESTIONS.
DANGER
IF YOU SMELL GAS:
• Shut off gas to the appliance.
• Extinguish any open flame.
• Open lid.
• If odor continues, keep away from the
appliance and immediately call your gas
supplier or fire department.
Notice to Installer: Leave these instructions with the grill owner for future reference.
Fax: (705)725-2564 email: wecare@napoleonproducts.com web site: www.napoleongrills.com
3194571
Napoleon Appliance Corp.,
214 Bayview Dr., Barrie, Ontario, Canada L4N 4Y8 Phone: 1-866-820-8686
Serial No.
XXXXXX000000
MODEL NO.
LD485RB
WARNING
Do not try to light this appliance without
reading the "LIGHTING" instructions section of
this manual.
Do not store or use gasoline or other flammable
liquids or vapors in the vicinity of this or any
other appliance. An L.P. cylinder not connected
for use must not be stored in the vicinity of
this or any other appliance. If the information
in these instructions is not followed exactly, a
fire or explosion may result, causing property
damage, personal injury or death.
APPLY SERIAL NUMBER LABEL FROM CARTON
N415-0249 OCT 19/11

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Summary of Contents for Napoleon LD485RB

  • Page 1 This gas grill must be used only outdoors in a well-ventilated space and must not be used inside a building, garage, screened-in porch, gazebo or any other enclosed area. APPLY SERIAL NUMBER LABEL FROM CARTON Serial No. XXXXXX000000 MODEL NO. LD485RB DO NOT RETURN TO PLACE OF PURCHASE.

  • Page 2: Conditions And Limitations

    THANK YOU FOR CHOOSING NAPOLEON NAPOLEON products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired at a quality test station. This grill has been thoroughly inspected by a qualified technician before packaging and shipping to ensure that you, the customer, receive the quality product you expect from NAPOLEON.

  • Page 3: Safe Operating Practices

    WARNING! Failure to follow these instructions could result in property damage, personal injury or death. Read and follow all warnings and instructions in this manual prior to operating grill. Safe Operating Practices • This gas grill must be assembled exactly according to the instructions in the manual. If the grill was store assembled, you must review the assembly instructions to confirm correct assembly and perform the required leak tests before operating the grill.

  • Page 4: Propane Cylinder Installation

    Cylinder Specification/Gas Hook Up This gas barbecue is certified under Canadian and American National Standards, CSA 1.6-2008 and ANSI Z21.58a -2008 respectively for outdoor gas grills and should be installed to conform with local codes. In absence of local codes, install to the current CAN/CSA-B149.1 Propane Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1 in the United States.

  • Page 5: Natural Gas Hook-Up

    Natural Gas Hook-Up This natural gas grill is supplied with a 10ft supply hose (complete with a quick disconnect) designed for natural gas and certified for outdoor use. The gas grill is designed to operate at an inlet pressure of 7 inches water column.

  • Page 6: Lighting Instructions

    Lighting Instructions Left Rear Centre Right Burner Burner Burner Burner WARNING! Off Position Open lid WARNING! Ensure all burner controls are in the off position. Turn on the gas supply valve. Main Tube Burner Rear Burner Lighting Side Burner Lighting Lighting (If equipped) (If equipped)

  • Page 7: Operating The Grill

    Operating The Grill Initial Lighting: When lit for the first time, the gas grill emits a slight odor. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur again.

  • Page 8: Maintenance / Cleaning Instructions

    Maintenance / Cleaning Instructions We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person. WARNING! Always wear protective gloves and safety glasses when cleaning your grill. WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is cool. Avoid unprotected contact with hot surfaces.
  • Page 9 Grids And Warming Rack: The grids and warming rack are best cleaned with a brass wire brush during the pre-heating period. Steel wool can be used for stubborn stains. It is normal that stainless grids (if equipped) will discolor permanently from regular usage due to the high temperature of the cooking surface. Cast Iron Cooking Grids: The cast iron cooking grids supplied with your new grill offer superior heat retention and distribution.

  • Page 10: Troubleshooting

    of the burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports and valve orifices for blockages. Burner ports can close over time due to cooking debris and corrosion, use an opened paperclip or the supplied port maintenance bit to clean them. Drill out blocked ports using this drill bit in a small cordless drill.
  • Page 11 Problem Possible Causes Solution Flames lift away from Improper air shutter adjustment. Close air shutter slightly according to burner, accompanied combustion air adjustment instructions. by the smell of gas, and (This must be done by a qualified gas possibly difficulties in installer.) lighting.

  • Page 12: Ordering Replacement Parts

    KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY. Ordering Replacement Parts Warranty Information MODEL: DATE OF PURCHASE: SERIAL NUMBER: (Record information here for easy reference) Before contacting the Customer Care Department, check the NAC Website for more extensive cleaning, maintenance, troubleshooting and parts replacement instructions at www.napoleongrills.com.

  • Page 13: Getting Started

    CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners might be sharp and could cause cuts if handled incorrectly.

  • Page 14: Magnet Installation

    1 X N430-0002 1. Magnet Installation Snap magnet into slot in front of bottom shelf. 16 X N570-0073 (1/4-20 X 3/8”) 16 X N450-0027 (1/4-20) 3/8”(10mm) 7/16”(11mm) 2. Caster/Bracket Installation Attach (4) casters, using (4) ¼ -20 x 3/8” screws and (4) ¼ -20 lock nuts for each caster. Attach brackets under front casters as illustrated.
  • Page 15 Propane Only 3. Propane Tank Ring Installation Insert propane tank ring into slots in bottom of shelf as shown. Fold tabs over to secure in place. 3/8”(10mm) 4 x N570-0080 (#14 x 1/2”) 4. Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel are to the top, rest panel on bottom shelf and line up holes.
  • Page 16 6 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 5. Rear Cart Panel Installation Fit rear cart panel between the two end panels; ensure large hole in panel is to the bottom right corner as illustrated. Fasten using (6) #14 x 1/2” screws, three on each side. www.napoleongrills.com...
  • Page 17 1 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 6. Tank Inhibitor Bracket / Propane Tank Mount Installation Insert tank inhibitor bracket into slot in rear panel as illustrated. Fasten to bottom panel using (1) #14 x 1/2” screw. Clip top propane tank mount into slots in back panel. Insert one end at a time, gently bending wire. (When not in use tank mount will lay flat against back panel).

  • Page 18: Heat Shield Installation

    4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 1 X N430-0002 7. Front Cabinet Support Installation Fasten top rail assembly to the front of side panels using (4) #14 x 1/2” screws. For ease of installation start all screws before tightening completely. Snap magnet into place as shown. 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 8.

  • Page 19: Grill Head Installation

    4 x N570-0091 (1/4-20 X 1/2”) 3/8”(10mm) 9. Grill Head Installation PROPANE ONLY – To avoid assembly difficulties, prior to mounting the grill head, remove zip tie holding regulator up under control panel. This was installed at the factory to protect the regulator hose during shipping and is no longer required. (Take care when removing the tie not to damage the hose).

  • Page 20: Rotisserie Mount Installation

    2 x N570-0073 (1/4-20 X 3/8”) 3/8”(10mm) 10. Rotisserie Mount Installation Install rotisserie mount bracket to left side of barbecue as shown using (2) 1/4 – 20 x 3/8” screws. www.napoleongrills.com...

  • Page 21: Side Shelf Assembly

    8 x N570-0076 (#8 X 1/2”) 4 x N570-0013 (#8 X 5/8”) 11. Side Shelf Assembly Peel the protective coating from the side shelf. Insert the top of the side shelf into the end cap engaging the edge of the shelf under the ribs in the end cap as illustrated.

  • Page 22: Side Shelf Installation

    4 x N570-0082 (1/4-20 X 5/8”) 4 x N735-0001 (insulated washer) 3/8”(10mm) 12. Side Shelf Installation Insert (4) 1/4 - 20 x 5/8” screws through the washers into the threaded holes in the side of the base; do not tighten all the way.

  • Page 23: Door Assembly

    2 x N485-0016 ( ” top pivot pin) 3/8”(10mm) 4 x N570-0099 (#14 x 3/4”) 4 x N340-0007 (tool hook) 2 x N485-0017 (7/8” bottom pivot pin) 13. Door Assembly Install the door handle onto the front of the door and the tool hooks onto the back of the door using (2) #14 x 3/4” screws per door.

  • Page 24: Cabinet Door Installation

    2 x N105-0011 (door bushing) 2 x N160-0022 (pivot pin clip) 14. Cabinet Door Installation First direct the pivot pin into the hole in the underside of the front cabinet support and then lower the door into the bushing in the bottom shelf.
  • Page 25 15. Sear Plate Installation Insert sear plates into base, position one over each tube burner with slots down to allow drippings to travel through. 16. Grids and Warming Rack Installation Position grids and warming rack into base as shown. Rest warming rack on brackets inside hood and grids on front and back lip of base.

  • Page 26: Grease Tray And Holder Installation

    17. Grease Tray and Holder Installation Clip the wire grease tray holder into the two holes located in the center of the back panel. Place the aluminum grease tray into the grease tray holder. disposable grease tray 18. Drip Pan Installation Slide drip pan into rear of base as shown.
  • Page 27 Rotisserie Kit Assembly Instruction (optional) Assemble rotisserie kit components as shown. Ensure stop bushing is tightened on the inside of hood casting. www.napoleongrills.com...
  • Page 28 1 x N640-0001 Propane Only – Proper Hose Connection Ensure the regulator drops into the small opening, between the tank heat shield and the right side of the cabinet. Clip hose to side panel using hose retainer clip supplied. Propane Only – Improper Hose Connection WARNING –...
  • Page 29 3/4”(19mm) 1 x N640-0001 Natural Gas Only – Proper Hose Connection WARNING! The installation must be performed by a licensed gas fitter, and all connections must be leak tested before operating the grill. Do not use pipe dope or teflon tape on this connection. Tighten the connection with two wrenches.
  • Page 30 Natural Gas Only – Improper Hose Connection WARNING – FIRE HAZARD WARNING! Do not route hose underneath drip pan. WARNING! Do not route hose over top of rear panel. WARNING! Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fire.
  • Page 31 Leak Testing Instructions WARNING! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced. WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you check for leaks.

  • Page 32: Parts List

    Parts List Item Part # Description 485RB N135-0038G lid side casting left N135-0039G lid side casting right N335-0050 stainless steel lid insert N585-0066 lid heat shield N510-0010 black silicone lid bumper N685-0006 temperature gauge N385-0129 NAPOLEON logo W450-0005 logo spring clips N010-0652 lid handle N080-0252G...
  • Page 33 Parts List Item Part # Description 485RB N475-0183-GY1SG left/right side panel cabinet enclosure N160-0014 grease tray holder N185-0001 grease tray foil N710-0062 grease tray aluminium N080-0202-M05 cross light bracket N475-0271-GY1SG rear cart panel N160-0015 propane tank clip N080-0254S propane tank inhibitor bracket N120-0019-GY0TX door end cap N475-0293-SV1SG...
  • Page 34 www.napoleongrills.com...
  • Page 35 FAX TO: 705 727 4282 ACCESSORIES & PARTS ORDER FORM PLEASE PRINT CLEARLY CONTACT NAME:______________________________________________________________________ SHIP TO :_____________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ TEL :_________________________________ FAX :______________________________ EMAIL: __________________________________________________________________ VISA OR MASTERCARD # :_______________________________________ EXPIRY DATE: _____________ SIGNATURE:_____________________________________________________________________________ QUANTITY PART NUMBER DESCRIPTION TAXES MAY APPLY SHIPPING EXTRA IF CONFIRMATION IS REQUIRED PLEASE INCLUDE A FAX NUMBER OR EMAIL ADDRESS...
  • Page 36 NOTES www.napoleongrills.com...

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