4
1-3 Torque limits
Descriptions
Starter Pawl carrier
system
Starter case
Ignition CDI module (Ignition coil)
system
Spark plug
Fuel
Carburettor insulator
system
Carburettor
Engine Crankcase
Cylinder
Engine mount
Muffler
Others Fan case
Fan hub
Fan
Regular bolt, nut,
and screw
*Apply thread locking sealant (See below)
†
Tapping screw
1-4 Special repairing materials
Material
Thread locking sealant
Grease
SERVICE INFORMATION
Size
M 8
M 4*
M 4
M 14
150 - 170
M 5*
M 5
M 5
M 5
M 4*
M 5
†
M 5
M 8*
160 - 200
M 8*
160 - 200
M 3
M 4
M 5
M 6
M 8
110 - 150
Location
Starter case bolts
CDI module (Ignition coil)
Carburettor insulator screws
Engine mount
Fan hub
Fan
Rewind spring
Starter center post
kgf•cm
N•m
80 - 100
8 - 10
25 - 35
2.5 - 3.5
35 - 50
3.5 - 5.0
15 - 17
25 - 40
2.5 - 4.0
35 - 45
3.5 - 4.5
70 - 110
7 - 11
70 - 110
7 - 11
35 - 50
3.5 - 5.0
60 - 100
6 - 10
30 - 45
3.0 - 4.5
16 - 20
16 - 20
6 - 10
0.6 - 1.0
15 - 25
1.5 - 2.5
25 - 45
2.5 - 4.5
45 - 75
4.5 - 7.5
11 - 15
Remarks
Loctite # 222, ThreeBond 1342 or equivalent
Lithium based grease
PB-2100
PB-2155
PB-2200SI
in•lbf
70 - 85
22 - 30
30 - 45
130 - 150
22 - 35
30 - 40
60 - 95
60 - 95
30 - 45
50 - 85
26 - 40
140 - 175
140 - 175
5 - 9
13 - 22
22 - 40
40 - 65
95 - 130