4
1-3 Torque limits
Descriptions
Starter Starter pawl assembly
system Starter case
Ignition Flywheel
system C.D.I module
Fuel
Spark plug
system Carburettor
Intake insulator
Fuel tank
Engine Crankcase
Cylinder
Engine plate
Engine mount
Cylinder cover
Engine cover
Muffler
Muffler stay
Exhaust guide
Others Fan
Fan case
Blower grid
Cushion
Frame side
Fan case side
Main pipe
High tension lead clip
Harness fixture
††
Throttle lever
Regular bolt, nut and screw
* Tapping screw
** Tapping bolt
*** Apply thread locking sealant (See below)
1-4 Special repairing materials
Material
Grease
Thread locking sealant
SERVICE INFORMATION
Size
M 10
M 5***
M 10
M 5
M 14
M 5
M 5
M 5
M 5
M 5
M 5*
M 6
M 5
M 5**
M 6***
M 5
M 4
M 5
M 5 **
M 5**
M 5***
Top
M 5 **
Bottoms
M 5**
M 5
M 5**
M 5**
M 6
M 3
M 4
M 5
M 6
M 8
Location
Rewind spring
Starter center post
Oil seal inner lips
Ball bearing
Muffler
Starter case
Cushion (Frame side)
kgf • cm
N• m
80 - 100
8 - 10
35 - 50
3.5 - 5
200 - 240
20 - 24
60 - 100
6 - 10
150 - 170
15 - 17
40 - 55
4 - 5.5
35 - 45
3.5 - 4.5
20 - 40
2 - 4
70 - 110
7 - 11
70 - 110
7 - 11
20 - 40
2 - 4
100 - 150
10 - 15
40 - 55
4 - 5.5
20 - 40
2 - 4
110 - 150
11 - 15
70 - 110
7 - 11
15 - 25
1.5 - 2.5
50 - 75
5 - 7.5
40 - 55
4 - 5.5
20 - 40
2 - 4
20 - 40
2 - 4
20 - 40
2 - 4
80 - 100
8 - 10
20 - 40
2 - 4
40 - 50
4 - 5
20 - 40
2 - 4
20 - 30
2 - 3
6 - 10
0.6 - 1
15 - 25
1.5 - 2.5
25 - 45
2.5 - 4.5
45 - 75
4.5 - 7.5
110 - 150
11 - 15
Lithium based grease
Loctite #675 or equivalent
Loctite #242, ThreeBond #1324 or equivalent
Loctite #222, ThreeBond #1342 or equivalent
Loctite #222, ThreeBond #1342 or equivalent
PB-655
PB-755
in• lbf
70 - 90
30 - 45
175 - 210
50 - 90
130 - 150
35 - 48
30 - 40
17 - 35
60 - 95
60 - 95
17 - 35
90 - 130
35 - 48
17 - 35
95 - 130
60 - 95
13 - 22
45 - 65
35 - 48
17 - 35
17 - 35
17 - 35
70 - 90
17 - 35
35 - 45
17 - 35
17 - 26
5 - 9
13 - 22
22 - 40
40 - 65
95 - 130
Remarks