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BOLT TORQUE SPECIFICATIONS
STANDARD BOLTS:
Size
Grade
Torque
5/16"
5
20 ft/lbs.
3/8"
5
35 ft/lbs.
7/16"
5
56 ft/lbs.
1/2"
5
85 ft/lbs.
Grand Vitara:
Centers-23"
XL7:
Centers-23"
16
19
1
20
7
8
12
9
9
METRIC BOLTS:
Size
Torque
8mm
22 ft/lbs.
10mm
42 ft/lbs.
12mm
70 ft/lbs.
14mm
95 ft/lbs.
Pin Height-16-3/4"
Pin Height-18-3/4"
13
14
15
6
5
4
11
10
REF.
NO.
1.
09812-35
2.
09813-35
17
3.
13136-35
18
4.
09815-35
5.
09816-95
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
09817-35
22.
Please order replacement parts by PART NO. and DESCRIPTION.
Doing Our Best to Provide You the Best
Suzuki Grand Vitara &
5
6
3
9518080 PARTS LIST
PART
NO.
QTY.
1
Right Frame Mount
1
Left Frame Mount
1
Crossmember
2
Z Bracket
2
Frame Bushing
05104
2
7/16"-14 UNC x 3" Hex Bolt Gr.5
00078
2
7/16" Lockwasher
00079
2
7/16"-14 UNC Hex Nut
01254
4
1/2"-13 UNC x 1-1/2" Hex Bolt Gr.5
00084
4
1/2"Lockwasher
00083
4
1/2" -13 UNC Hex Nut
09795
2
10mm x 1.25 Punch Lock Nut
07479
2
8mm x 1.25 x 25mm Hex Bolt
07286
2
8mm Lockwasher
09228
2
8mm Fender Washer
00523
2
3/8"-16 UNC x 1-1/4" Hex Bolt Gr.5
00060
2
3/8" Lockwasher
00061
2
3/8"-16 UNC Hex Nut
00059
2
3/8" Flatwasher
07594
6
3/8" Self-Threading Bolts
2
Crossmember Shims (not shown)
12329
1
Loctite(not shown)
7-08
TP20080,Rev.5
Grand Vitara XL..7
4
2
20
DESCRIPTION
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Related Manuals for Demco TP20080
Summary of Contents for Demco TP20080
- Page 1 7-08 TP20080,Rev.5 Suzuki Grand Vitara & Grand Vitara XL..7 BOLT TORQUE SPECIFICATIONS METRIC BOLTS: STANDARD BOLTS: Size Torque Size Grade Torque 5/16” 20 ft/lbs. 22 ft/lbs. 3/8” 35 ft/lbs. 10mm 42 ft/lbs. 7/16” 56 ft/lbs. 12mm 70 ft/lbs. 14mm 95 ft/lbs. 1/2”...
-
Page 2: Installation Instructions
200 miles. At a minimum, these vehicles require signifi cant modifi ca- tion, such as the use of an aftermarket product, to make them towable. The availability of a Demco Tow Bar Base Plate does not imply that these vehicles can be modifi ed or that there is an aftermarket product available. - Page 3 Unplug side marker lights, and pull bumper cover off. 5. Remove one plastic push from inner fender to brace, which is bolted to frame, on each side. (no picture) 6. From inside of frame out put 7/16” x 3” bolt thru frame and slip bushing through outside of frame over 7/16”...
- Page 4 7. Install right and left frame mounts. Put proper side up and push 7/16” bolt through hole and start 7/16” lockwasher, and hex nut. Start 10mm x 1.25 punch lock nut over factory stud. Push mount up so angle is fl at on front of frame, and clamp with C-clamp. Snug previously mentioned fasteners.
- Page 5 9. Install self-threading bolts at this time,and tighten all previ- ously mentioned hardware to proper torque specifi cations. We require that “ Blue” Remove C-clamps be used on all bolts. 10. Install crossmember with 1/2” x 1-1/2” bolts, 1/2” lockwash- ers, and 1/2”...
- Page 6 P.O. Box 189 We reserve the right to change or improve the design Boyden, IA 51234 of any Demco product, including but not limited to state (712) 725-2311 of the art changes, without assuming any obligation to modify any product previously manufactured.
- Page 7 What other products would you like to see DEMCO offer? Comments Owner’s Name: Mailing Address: City: State: Zip Code: Model#: Serial #: Purchase Date: Owner’s Signature: Please return to DEMCO By FAX or tri-folding this form to the backside, it is pre-addressed.
- Page 8 Postage Demco 4010 320th Street, Box 189 Boyden, Iowa 51234...
- Page 9 NOTES...
- Page 10 NOTES...
- Page 11 NOTES...
- Page 12 4010 320th St., P.O. BOX 189, BOYDEN, IA. 51234 PH: (712) 725-2311 FAX: (712) 725-2380 or 1-800-845-6420 TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com...