Carrier 38EYA Installation And Start-Up Instructions Manual
Carrier 38EYA Installation And Start-Up Instructions Manual

Carrier 38EYA Installation And Start-Up Instructions Manual

12 seer split-system heat pump with puron
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Installation and Start-Up Instructions
NOTE: Read the entire instruction manual before starting the
installation.
This symbol
indicates a change since the last issue.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.
Before installing, modifying, or servicing system, main elec-
trical disconnect switch must be in the OFF position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.
Puron® (R-410A) systems operate at higher pressures than
standard R-22 systems. Be certain that service equipment is
rated for Puron®. Some R-22 service equipment may not be
acceptable. Check with your distributor.
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where unit
operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate to
capacity of unit.
3. Run refrigerant tubes as directly as possible by avoiding
unnecessary turns and bends.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 533-80006
Tab 5a 5a
.
4. Leave some slack between structure and unit to absorb
vibration.
5. When passing refrigerant tubes through the wall, seal opening
with RTV or other pliable silicon-based caulk. (See Fig. 2.)
6. Avoid direct tubing contact with water pipes, duct work, floor
joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with a
rigid wire or strap which comes in direct contact with tubing.
(See Fig. 2.)
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. wide and
conform to shape of tubing insulation. (See Fig. 2.)
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
indoor unit of same size when connected by 15 ft of field-supplied
or factory accessory tubing. Add (or subtract) 0.6 oz/ft of 3/8
liquid line for lengths greater (or less) than 15 ft. For proper unit
operation, check refrigerant charge using charging information
located on control box cover and/or in the Check Charge section of
this instruction.
IMPORTANT: Maximum liquid-line size is 3/8-in. O.D. for all
residential applications including long line.
IMPORTANT: Always install the factory-supplied Puron® heat
pump (bi-flow) liquid-line filter drier. If replacing the filter drier,
refer to Product Data Digest for appropriate part number. Obtain
replacement filter driers from your distributor or branch.
Printed in U.S.A.
Form 38EYA-3SI
12 SEER Split-System
Heat Pump with Puron®
Fig. 1—Model 38EYA
Pg 1
4-01
38EYA
A99327
Replaces: 38EYA-2SI

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Summary of Contents for Carrier 38EYA

  • Page 1 38EYA 12 SEER Split-System Heat Pump with Puron® Visit www.carrier.com Installation and Start-Up Instructions NOTE: Read the entire instruction manual before starting the installation. This symbol indicates a change since the last issue. SAFETY CONSIDERATIONS Improper installation, adjustment, alteration, service, maintenance,...
  • Page 2: Installation

    NOTE: Avoid contact between tubing and structure OUTDOOR WALL INDOOR WALL CAULK LIQUID TUBE VAPOR TUBE INSULATION THROUGH THE WALL JOIST HANGER STRAP (AROUND VAPOR ⁄ D. (9.53) TIEDOWN INSULATION TUBE ONLY) KNOCKOUTS (2) PLACES VAPOR TUBE A94199 DIMENSIONS (IN.) TIEDOWN KNOCKOUT MINIMUM 1 MIN.
  • Page 3: Fan Coils

    Step 5—Elevate Unit and feeder tube going into outdoor coil. At the end of 1 of the feeder tubes, there is a 3/8-in. OD stub tube approximately 3 in. long. (See Fig. 6.) The defrost thermostat should be located on stub tube.
  • Page 4 Table 1—Refrigerant Connections and Recommended Liquid Line and Vapor Tube Diameters (In.) RST TUBE TUBE DIAMETER CONNECTION DIAMETER TUBE DIAMETER DIAMETERS UNIT (ALTERNATE) NOT PERMITTED SIZE Liquid Vapor Liquid Vapor Vapor Vapor 018, 024 3/4 ACR 1-1/8 1-1/8 042, 048 3/4 and 1-1/8 1-1/8 1-1/8...
  • Page 5 Table 2—Accessory Usage REQUIRED FOR LOW-AMBIENT REQUIRED FOR LONG-LINE ACCESSORY APPLICATIONS APPLICATIONS* (BELOW 55°F) (OVER 50 FT) Crankcase Heater Evaporator Freeze Thermostat Compressor Start Assist—Capacitor and Relay Puron® Low-Ambient Pressure Switch Wind Baffle See Low-Ambient Instructions Support Feet Recommended Hard Shutoff TXV Yes†...
  • Page 6 DISCONNECT PER N.E.C. AND/OR LOCAL CODES The unit cabinet must have an uninterrupted or unbroken CONTACTOR ground to minimize personal injury if an electrical fault should occur. The ground may consist of electrical wire or metal conduit when installed in accordance with existing electrical codes.
  • Page 7 IMPORTANT: When using outdoor thermostats, W 2 must be energized when requesting supplemental heat. A97563 Fig. 12—Typical 24-v Circuit Connections using Carrier Model HP Thermostat with Fan Coils and No Outdoor Thermostat, 1 Outdoor Thermostat, or 2 Outdoor Thermostats...
  • Page 8 OTHER BRAND FA, FB, FX HEAT HP THERMOSTAT PUMP OTHER BRAND FA, FB, FX HEAT FAN COIL OUTDOOR HP THERMOSTAT FAN COIL PUMP THERMOSTAT 24 VAC HOT 24 VAC HOT 24 VAC COM 24 VAC COM HEAT STAGE 2 HEAT STAGE 2 COOL/HEAT STAGE 1 COOL/HEAT...
  • Page 9 TEMPERATURE SENSOR TEMPERATURE SENSOR SENSOR CONNECTION CONNECTION SENSOR A97538 A97539 Fig. 14—Typical 24-v Circuit Connection using Carrier Model DF Thermostat with Single- or 2-Stage Furnace CARRIER PROGRAMMABLE FV4A HEAT THERMOSTAT FAN COIL PUMP MODEL 2S J1 JUMPER 24 VAC HOT...
  • Page 10 RVS COOLING O/W2 NOT USED Y1/W2 24 VAC COM NOT USED TROUBLE OPTIONAL OUTDOOR SENSOR CONNECTION A97568 Fig. 16—Typical 24-v Circuit Connections using Carrier Model HP Thermostat with Smart Heat and No Outdoor Thermostat, 1 Outdoor Thermostat, or Supplemental Heat Relay...
  • Page 11 FA, FB, FX FA, FB, FX OTHER BRAND HEAT OTHER BRAND FAN COIL WITH HEAT FAN COIL WITH HP THERMOSTAT SMART HEAT PUMP HP THERMOSTAT SMART HEAT PUMP 24 VAC HOT 24 VAC HOT 24 VAC COM 24 VAC COM COOL/HEAT COOL/HEAT STAGE 1...
  • Page 12: Wiring Diagram Notes

    A97413 WIRING DIAGRAM NOTES: 1. CARRIER THERMOSTAT WIRING DIAGRAMS ARE ONLY ACCURATE FOR MODEL NUMBERS TSTAT _ _ _ _ _ _ _. 2. WIRING MUST CONFORM TO NEC LOCAL CODES. 3. ALL UNITS ARE EQUIPPED WITH PRESSURE SWITCHES, TEMPERATURE SWITCH, AND 5-MINUTE COMPRESSOR CYCLE PROTECTION.
  • Page 13: Sequence Of Operation

    conclusion of defrost mode, reversing valve will de-energize, the compressor will turn off for another 30 sec, and the fan will turn • 3–phase scroll compressors are rotation sensitive. off for 40 sec, before starting in the heating mode. • A flashing LED on phase monitor indicates reverse rotation. Defrost (See Fig.
  • Page 14: Unit Charge

    CESO130076–00 Speedup Quiet Defrost interval Pins Shift DIP switches A99442 Fig. 19—Defrost Control Step 14—Check Charge 5. Refer to Table 4. Find the point where required subcooling temperature intersects measured liquid service valve pressure. UNIT CHARGE 6. To obtain required subcooling temperature at a specific liquid Factory charge is shown on unit rating plate.
  • Page 15: Care And Maintenance

    Table 4—Required Liquid-Line Temperature (°F) REQUIRED SUBCOOLING TEMPERATURE REQUIRED SUBCOOLING TEMPERATURE LIQUID PRESSURE LIQUID PRESSURE (°F) (°F) AT SERVICE VALVE AT SERVICE VALVE — — — — — Step 15—Final Checks CARE AND MAINTENANCE IMPORTANT: Before leaving job, be sure to do the following: For continuing high performance and to minimize possible equip- 1.
  • Page 16 • Do not use capillary tube coils. • Observe all warnings, cautions, and bold text. Copyright 2001 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 38eya3si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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