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Cal Flame BBQ11955P Owner's Manual

Power burner
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Summary of Contents for Cal Flame BBQ11955P

  • Page 2: Table Of Contents

    Duplication without written consent you need additional information and/or is strictly prohibited. assistance, please contact: Cal Flame ® is a registered trademark. Customer Service Department Due to continuous improvement programs, 1462 East Ninth Street all models, operation, and/or specifications Pomona, CA 91766 are subject to change without prior notice.

  • Page 3: Safety Instructions

    Placement and Location The Cal Flame Power Burner is designed for outdoor use only. • Never locate this appliance in an enclosed room, under a sealed overhead structure, or in any type of enclosed area such as a ga- rage, shed, or breezeway.
  • Page 4 Operation • Do not use the Power Burner for oth er than its intended use. • Never use the Power Burner if the drip pan is not in place. The drip pan should be pushed all the way in under the Power Burner. Fire or explosion can result from an improperly installed drip pan.
  • Page 5 garments while using your Power Burner. Fabric may ignite and result in personal injury. • When using the Power Burner, do not touch the grate or immediate surroundings as these areas become extremely hot and can cause burns. • Only use dry pot holders and do not use a towel or other bulky cloth in place of pot holders.

  • Page 6: Installation / Assembly

    (LP). However, they can be converted to oper- ate on natural gas (NG) by an authorized service technician. Consult your Cal Flame dealer for information on converting your gas Power Burner. See page 26 for conversion instructions.

  • Page 7: Cabinet Cut-Out Dimensions

    Cabinet Cut-out Dimensions Your Cal Flame Power Burner is designed for easy installation into a non-combustible enclosure. The supporting deck or counter must be flat and level. Width Depth Height 18” 20” 9 ¼” DEPTH WIDTH HEIGHT Power Burner LTR50001100, Rev. A...

  • Page 8: Lp Gas

    LP Gas Tank Requirements For plumbed-in LP installation, use a convertible regulator and set it for LP gas. Maximum line pressure for plumbed-in propane is 14” WC (3.5 kPa). Minimum line pressure for propane is 11” WC. The Power Burner must be used with the gas pressure regulator. The regulator will control and maintain a uniform gas pressure in the mani- fold.
  • Page 9 The maximum fuel capacity is 20 lbs. of propane, or 5 gallons. Full cyl- inder weight should be approximately 38 lbs. (43.7 lbs. nominal water capacity.) Never fill the cylinder beyond 80% full. Place the dust cap on the cylinder valve outlet whenever the cylinder is not in use.

  • Page 10: Natural Gas

    0.5 psi (3.5 kPa). The Power Burner for use with natural gas comes equipped with its own regulator that MUST NOT be removed. If this regulator needs to be replaced, use only the type specified by Cal Flame for this appli- ance. Connection Slide the Power Burner forward to gain access to the regulator and gas connection point in the rear.

  • Page 11: Leak Testing Procedure

    Leak Testing Procedure Perform a leak test at least once a year whether the gas supply cylinder has been disconnected or not. In addition, whenever the gas cylinder is connected to the regulator or whenever any part of the gas system is disconnected or replaced, perform a leak test.

  • Page 12: Placing The Power Burner In A Built-In Enclosure

    Placing the Power Burner in a Built-in Enclosure You may need a second person to help you to avoid damag- ing the Power Burner or your enclosure. Before installing the Power Burner in an enclosure, make sure that the opening is not bigger than the outside frame of the Power Burn- er.

  • Page 13: Using Your Power Burner

    15.) Do NOT remove it except for cleaning. It must must always be in place during operation. Power Burner Controls The controls shown below are for the Power Burner. Familiarize your- self with these controls before using your Cal Flame Power Burner. High High Burners...

  • Page 14: Basic Operation

    Basic Operation Before lighting, make sure all burner controls are off. Do not at- tempt to light the burners if the smell of gas is present. Check the connection with a soap and water solution after attaching the hose. For LP units, make sure there is gas in the tank and it is sitting up- right.

  • Page 15: Lighting The Power Burner

    Lighting the Power Burner Electronic Ignition Lift the cover. Keep your face as far away from the burners as possible. Turn the burner knob counter clockwise past the light position to HIGH. You will hear a loud click as the electronic lighter pro- duces a spark.

  • Page 16: Power Burner Lid

    Power Burner Lid We strongly recommend you remove the lid for your Power Burner before each use. The Power Burner lid is attached to the unit by two hinges on each side. Each hinge has a detachable spring-loaded hinge pin that re- moves easily when pulled out.

  • Page 17: Using The Wok Ring

    Using the Wok Ring If you have a wok, you can use it with the Power Burner. Remove the grate and set it aside. Inside the burner area, surrounding the brass burners, is a stainless steel ring that will securely hold your wok in place while you cook with it.

  • Page 18: Cleaning And Maintenance

    Cleaning and Maintenance Removing and Replacing Burners The burner has three pieces plus a wok ring. If you remove the burner for cleaning, make sure to clean each piece and replace them in proper order. Wok Ring Burner Ring Burner Cap Burner Body Adjustable Air Venturis Removal...
  • Page 19 Replacement Set the burner body in place, making sure the stud in prop- erly seated and the burner body is flat and level. Set the burner ring on the burner body, making sure the pin on the burner ring is seat- ed in the notch on the burner body.

  • Page 20: Stainless Steel Care And Cleaning

    Stainless Steel Care and Cleaning All exposed stainless steel surfaces require special attention if you want to keep them looking clean and bright. Following these simple instruc- tions will help avoid scratching or damaging the finish and keep your stainless steel attractive. To ensure safe and proper maintenance, we recommend you follow these directions carefully.
  • Page 21 Cleaning Products and Materials Avoid using these common cleaning products and materials – they will damage the surface of your stainless steel. • • Bleach • Lime-Away • Chlorine • Oven cleaner • Steel wool pads • Cleansers such as Ajax •...
  • Page 22 Clean Thoroughly clean stains, food, and grime using a sponge or damp cloth with warm water and a mild dish soap. Use Fantastik or For- mula 409 to remove heavier soil. Rinse Thoroughly rinse all surfaces and dry them completely with a clean towel.
  • Page 23 Rust Removal It is a common misconception that stainless steel does not rust. It does not stain, corrode, or rust as easily as ordinary steel (it stains less), but it is not stain-proof. If not properly protected and maintained, it can corrode, pit, and discolor.

  • Page 24: Covering Your Power Burner

    Covering Your Power Burner When not in use and after cooling, cover your Power Burner with our canvas cover. (See your local Cal Flame dealer for details.) The cover will help protect your Power Burner from detrimental effects of weather and environmental pollutants.

  • Page 25: Appendix

    Appendix Troubleshooting Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perform a leak test following the procedure on page 9. Problem: Burner does not ignite Solution: Use the following procedure with the figure below. Check the position of the sparker tip.
  • Page 26 • Replace cooking components and grease tray. If an obstruction is suspected in the control valve, con- tact your local Cal Flame dealer for assistance. Problem: Burner tube is misaligned over the orifice Solution: Reposition the burner tube so that it is properly seated over the orifice.
  • Page 27 (This allows accumulated gas fumes to clear.) If all checks / corrections have been made and the Power Burner still fails to operate properly, contact your lo- cal Cal Flame dealer. Problem: Flashback Solution:...

  • Page 28: Converting From Lp To Ng

    LMS Inc. will not be held responsible for an im- properly converted gas appliance. All Cal Flame gas appliances are manufactured to operate with standard liquid propane (LP and can be converted to burn natural gas (NG). There are two steps required to convert from LP to NG.
  • Page 29 Step 1: Switching the regulator The regulator in the image below has You will need: been removed to illustrate this pro- cedure. • 13 mm open end wrench Remove the LP gas line. • Male flared fitting Remove the cap fitting from the (not provided) end of the NG gas regulator.
  • Page 30 Step 2: Changing the burner orifices You will need: Remove the grate, burner ring, • 6 mm socket or nut and burner from the Power Burn- driver • One 1.93 mm orifice Locate the gas orifices. They will (for inner burner) be directly behind the gas valves.
  • Page 31 Apply a small amount of pipe compound to the orifice threads. Screw in the orifice until it is finger tight. Tighten the orifice with the 6mm wrench. Repeat the above steps for the remaining burners. Replace the burners and the grate. Mark the rating plate After conversion has been completed, mark the rating plate as NG with an indelible marker.

  • Page 32: Limited Warranty

    Extent of Warranty This limited warranty is only valid on Cal Flame models delivered in the United States or Canada and extends through the selling dealer to the original purchaser at the original site of installation. This warranty becomes valid at time of delivery and ends either by specified time- frame listed above or upon owner transfer or relocation.
  • Page 33 This warranty is void if the barbecue grill has been subject to negligence, alteration, misuse, repairs, dings, dents, scratches, or incorrect and / or prohibited applications, as specified in the owner’s manual. Gas lines must be installed by a licensed plumber only or local gas company agent.
  • Page 34 LMS Customer Relations Department at 1462 E. Ninth St., Pomona CA 91766 or call (800) 225-7727. See your Cal Flame barbecue dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your barbecue.
  • Page 35 Power Burner LTR50001100, Rev. A www.calflamebbq.com...

  • Page 36: Locating The Product Serial Number

    Locating the Product Serial Number The serial number of your Cal Flame Power Burner is located on the side and is visible before you place it in the barbecue island cut-out. You will need this number to properly register your Power Burner and activate coverage.

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