Section Iv - Installation Instructions; Packaged Boiler Shipping Information; Boiler Piping - Heating Applications - Burnham MPC Installation And Operation Manual

A.
PAcKAGED BOiLER
1. The packaged boiler comes on its own shipping
skid (see Figure 48) and the assembled block is
hydrostatically tested at the factory. Once the boiler
is in its final position, PERFORM ANOTHER
HYDROSTATIC TEST AT 1½ TIMES THE
WORKING PRESSURE OF THE BOILER (see
Section II, Paragraph C). The shipping skid can be
used as a housekeeping pad unless local codes say
otherwise. Most controls are pre-wired down to the
burner. If burner is equipped with a lead lag panel,
lead lag controls will be shipped loose for header
mounting. The power can be supplied to the burner
if equipped with a control panel. If burner has no
panel, the power must be supplied to a junction box
near the front of the boiler.
2. If the boiler burner unit was factory fire tested,
the burner was adjusted to approximately 10.2%
CO2 (gas) or 13.2% CO2 (oil) with an overfire
pressure as listed in Table II of this manual. Final
adjustments should be made once the unit is
installed.
B.

BOiLER PiPiNG - hEATiNG APPLicATiONs

CONNECT SUPPLY AND RETURN PIPING TO
HEATING SYSTEM (see Figures 49a, 49b, 50a and
50b).
58

SECTION IV - INSTALLATION INSTRUCTIONS

Figure 8: Packaged Boiler Shipping Information
WARNING
Failure to properly pipe boiler may result in
improper, unsafe system operation and void
manufacturer's warranty.
DO NOT improperly pipe boiler.
WARNING
All hot water pipes must have clearances of at
least 1/" from all combustible construction.
WARNING
A hot water boiler installed above radiation level
must be provided with a low water cutoff device
as part of the installation.
1. HOT WATER HEATING - This boiler must be
installed in strict accordance to the instructions
found in this installation manual. Deviations
from these installation instructions may void
manufacturer's warranty.

Packaged Boiler Shipping Information

Length Width
Number of
A
Sections
(Inch) (Inch)
4 77½
5 83½
6 95½
7 101¾
8 108
9 114
10 130¼
11 136½
12 142½
13 148½
14 154¾
15 161
16 167
17 173
18 179¼
* Width can vary with gas train configuration.
** Varies slightly with burner and gas train configuration.
1. Do not tilt. Exercise caution when lifting to avoid
damage.
2. This boiler can be lifted by fork truck. Do not truck from
front.
3. When lifting from rear, forks must extend from beyond
center of gravity and second skid cross bar.
4. When lifting from side, forks must extend to opposite
skid rail and straddle center of gravity.
5. Cablespreader is to prevent jacket damage. Spreader
width should equal B (width of skid) + 12". Adjust cable
lengths to lift at approximate center of gravity per chart.
Approx. Approx.
Height
Center of Shipping
B * C
Gravity D Weight
(Inch)
** (Inch)
48 61½ 23¼
48 61½ 26¼
48 61½ 29¼
48 61½ 32½
48 61½ 35½
48 61½ 38½
48 61½ 44½
48 61½ 47¾
48 61½ 50¾
48½ 61½ 53¾
48½ 63½ 57
48½ 63½ 60
48½ 63½ 63
48½ 63½ 66
48½ 63½ 69¼
(Lbs.)
2789
3272
3755
4249
4783
5261
5757
6236
6739
7227
7760
8335
8824
9324
9823