Burnham 5B Series Installation And Operation Manual
Gas fired boiler
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Also See for 5B Series:
- Installation, operating and service instructions (112 pages) ,
- User's information manual (12 pages)
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8141302R15 - 12/12
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Commercial Boilers
www.burnhamcommercial.com
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PRice - $5.00
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Related Manuals for Burnham 5B Series
Summary of Contents for Burnham 5B Series
- Page 1 3050579 Commercial Boilers www.burnhamcommercial.com 8141302R15 - 12/12 PRice - $5.00...
- Page 2 SecTiON i – eQUiPMeNT cHecK LiST U.S.A. EQUIPMENT CHECK LIST (For Canadian Equipment Check List, Turn to Pages 4 and 5) This Equipment Check List has been provided so that the Installer can determine if all parts have been provided for the boiler ordered. It covers standard equipment for both steam and water boilers without Tankless Heaters.
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Page 3: Important Information
SecTiON i – eQUiPMeNT cHecK LiST (continued) U.S.A. EQUIPMENT CHECK LIST BOILER SIZE 5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B CARTONS, PACKAGES OR BUNDLES Steam Trim Carton (Steam Boilers Only - Includes PA404 Pressure Limit Control) 4 Sizes - One Per Boiler 67 Bc-2 Low Water Cut-off Carton (Steam Boilers Only) One Per Boiler Water Trim Carton (Water Boilers Only - Includes L4006A Temp. - Page 4 SecTiON i – eQUiPMeNT cHecK LiST (continued) cANADiAN eQUiPMeNT cHecK LiST This Equipment Check List has been provided so that the Installer can determine if all parts have been provided for the boiler ordered. It covers standard equipment for both steam and water boilers without Tankless Heaters. Heaters or optional equipment ordered will be in addition to, or in lieu of, equipment shown below.
- Page 5 SecTiON i – eQUiPMeNT cHecK LiST (continued) CANADIAN EQUIPMENT CHECK LIST BOILER SIZE 5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B CARTONS, PACKAGES OR BUNDLES Steam Trim Carton (Steam Boilers Only - Includes PA404 Pressure Limit Control) 4 Sizes - One Per Boiler 67 Bc-2 Low Water Cut-off Carton (Steam Boilers Only) One Per Boiler Water Trim Carton (Water Boilers Only - Includes L4006A Temp.
- Page 7 SecTiON ii – GeNeRAL iNFORMATiON BOILER INSTALLATION must conform to the WARNiNG requirements of the authority having jurisdiction, or in the absence of such requirements, to: Adequate combustion and ventilation air must USA – “National Fuel Gas Code, ANSI Z223.1”. be provided to assure proper combustion.
- Page 8 SecTiON ii – GeNeRAL iNFORMATiON (continued) equipment in space. Duct cross-sectional area LOUVERS AND GRILLES of Ventilation Ducts shall be same as opening free area. All outside openings should be screened and louvered. 3. Horizontal ducts. Minimum free area of 1 Screens used should not be smaller than ¼...
- Page 9 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) FIG. 3 DUAL MANIFOLD BASES - 5015B THRU 5026B SECTION BOILERS Center Sections on 11 section and larger boilers. THIS IS IMPORTANT. a. Carefully join a Center Section with nipples in adjoining section and bump lightly to secure. b. R un nut approximately 8” on two (2) ¾”...
- Page 11 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) c. Insert short end of draw-up rod through front & rear g. USING A PINCH BAR, insert WOOD WEDGES nipple ports on both sections, see Fig. 5. under last Center Section assembled so as to raise it just above Boiler Base. This will keep the next d. P lace two (2) flat washers, draw-up channel and a section to be assembled above the base, thus making...
- Page 12 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) FIG. 8 INSTALLATION OF BUILT-IN HEATER FIG. 9 TESTING BOILER ASSEMBLY FOR LEAKS Open Steam or Water Trim Carton (2) HOT WATER BOILERS: The assembled boiler USE THE PLUGS IN THIS CARTON to plug tappings must be subjected to a hydrostatic test of 75 psig in End Sections that will not be utilized on final to 85 psig.
- Page 13 Problems 4) galvanic corrosion of the adjoining metal may caused by oxygen contamination of boiler water are not occur due to dissimilar metals in certain water covered by Burnham’s standard warranty. chemistries if dielectric unions are not used.
- Page 19 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) 1. Repairing system leaks to eliminate the need for addition of make-up water. 2. Eliminating open tanks from the system. 3. E liminating and/or repairing fittings which allow oxygen absorption. 4. Use of non-permeable materials in the distribution system. 5. Isolating the boiler from the system water by installing a heat exchanger.
- Page 20 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) Attach Hex Couplings to end of Carriage Bolts which secure flue cover plates. NOTE: Select Carriage Bolts which line up with holes in the Vestibule Panel. SECURE VESTIBULE PANEL TO HEX COUPLINGS using ¼”-20 x 3/8” slotted pan head machine screws. . ATTACH REAR TOP JACKET PANEL TO UPPER END PANELS using #8 SMS.
- Page 22 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) FIG. 22 SECURING OF CANOPY/DRAFTHOOD...
- Page 25 #10-32 x ½” self tapping screws. Combustion Plate (4) Minimum Service Clearance Label (self-adhesive) INSTALLATION OF TOP FRONT JACKET PANELS (5) Burnham Logo (self-adhesive) – Apply to Top a. Remove knockout for supply piping. Refer to Panel recommended boiler piping diagrams in this manual. (6) Boiler Ventilation For Your Safety Label – Apply b.
- Page 28 Combustion Plate directly into ½” pipe extensions. (4) Minimum Service Clearance Label d. Install Pressure Limit Controls as follows: (5) Burnham Logo – Apply to Top Panel (1) B oiler equipped with 67BC-2 Low Water Cut- (6) Boiler Ventilation/For Your Safety Label Off – Connect Pressure Limit furnished to ¼” b. Proceed to Paragraph 33 (Steam Boilers) or street ell and ¼”...
- Page 30 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) A Bottom Blowoff using a valve must also be On boilers with Built-in Tankless Heater, install connected to one of the return tappings. The ¾” operating control in ¾” tapping in Heater Plate-plug Drain Valve may be used for Bottom Blowoff for tapping in Second Heater when supplied. 5009B or smaller boilers, since any Bottom Blowoff c.
- Page 31 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) TABLe i - NATURAL GAS Maximum Capacity of Piping in Cubic Feet of Gas Per Hour (Based on a Pressure Drop of 0.3” Water and 0.6 Specific Gravity) Pipe NOMINAL IRON PIPE SIZE IPS INCHES Length ¾...
- Page 32 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) ground joint union, as show in Fig. 1, should be 3/4” 2.1 ft. 2” 5.2 ft. installed in the piping to each gas train for ease of servicing. 1” 2.6 ft. 2-1/2” 6.2 ft. CONNECT GAS SERVICE FROM METER TO GAS TRAIN in accordance with the requirements of the 1-1/4”...
- Page 33 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) WITH GAS SUPPLY “OFF” and Service Piping connected to the boiler, open Manual Valve(s) and pilot valve(s) at end of Gas Train(s) and reduce pressure to ½ lb. gage pressure. Using soap solution or other approved method check gas train piping, pilot piping, bleed piping and orifices for leaks.
- Page 34 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) FIG. 33 PILOT PIPING - EI CONTROL SYSTEM (V88A) U.S.A. 5010B THRU 5026B - NAT. GAS CANADA - 5006B THRU 5026B - NAT. GAS OP Control System COMPLETION OF WIRING – Connect power supply fused disconnect switch, service switch, primary side INSTALLATION OF PILOT SAFETY SWITCH AND of transformer, gas valves and remaining controls –...
- Page 35 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) tubing to bleed line protruding from inside base, see Fig. 35. On boiler installed in Canada, run bleed line to outdoors. INSTALLATION OF “OP” PANEL AND WIRING OF PILOT AND PILOTSTAT – Attach the OP Control Panel with RM7890 control, see Fig. 36, to the front top jacket panel, preferably on the closest jacket panel to the gas train installed.
- Page 36 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) Run these wires to outside of jacket on underside of Panel to the front top jacket panel. If Foot manifold and secure in this position with Wire Ties Mounted Transformer, connect to J-box using furnished to provide strain relief. Provide adequate straight connector, BX, straight connector and support and strain relief for wiring outside jacket.
- Page 37 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) NOTE - PILOT PIPING DUPLICATED ON 15 SECT. AND LARGER BOILERS. FIG. 37 PILOT PIPING EP CONTROL SYSTEM Using ¼” OD aluminum tubing, connect the pilot COMPLETION OF WIRING – Connect power supply shutoff valve installed in the manual shutoff valve fused disconnect switch, service switch, primary and in the gas train, to the inlet of the RV-12LT regulator secondary side of gas valve transformer, primary side...
- Page 38 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) “THERMOCOUPLE CONTROL SYSTEM” CANADA ONLY FIG. 38 PILOT PIPING THERMOCOUPLE CONTROL SYSTEM CANADA ONLY INSTALLATION OF GAS VALVE TRANSFORMER AND COMPLETION OF WIRING - Attach the bracket for mounting of the junction box to the lower front corner of the Jacket Upper End Panel using two #10-32 x ½” MS and nuts. Mount junction box to bracket using #8 SMS, see Figures 38 and 39.
- Page 39 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) Venting INSTALL VENT CONNECTOR from canopy Drafthood or damper to chimney maintaining 6” clearances from combustible materials. INSTALL VENT SYSTEM – Typical vent systems are shown in Fig. 40 and 41. Some of the factors affecting vent sizing and construction accompany these figures. Vent installation shall be in accordance with local building codes; or the local authority having jurisdiction;...
- Page 40 SecTiON iii – iNSTALLATiON iNSTRUcTiONS (continued) (18) Clearances to combustible material – use of 1. Warm up is faster with type B vents than vents thimbles. having greater mass. (19) Firestops. 2. Type B vents permit closer clearance to combustible material than single wall metal (20) F lashing and storm collars.
- Page 41 SecTiON iV - OPeRATiON Safe lighting and other performance criteria were met with the gas manifold and control assembly provided on the boiler when the boiler underwent tests specified in ANSI Z21.13. GENERAL wasted, operate boiler only for the length of time it takes for condensate to run clear. If the latter cannot a.
- Page 42 SecTiON iV - OPeRATiON (continued) b. Draw about 5 gallons of hot water from same manner as litmus paper, except that it gives boiler into a container and dissolve into it the specific readings. A color chart on the side of appropriate amount of a recommended boilout the small hydrion dispenser gives the reading in compound. Remove safety valve from boiler pH. Hydrion paper is inexpensive and obtainable and pour this solution into boiler, then reinstall from any chemical supply house or through your...
- Page 43 SecTiON iV - OPeRATiON (continued) appears that the boiler is leaking. This condensation CONDENSATION can be expected to stop after the boiler is hot. Following a cold start, condensation (sweating) may occur in a gas fired boiler to such an extent that it cONTROL VARiATiONS NATURAL GAS GAS VALVeS cONTROL TYPe OF OPTiONAL MAiN ReFeReNce MODeL NO. SYSTeM PiLOT VALVeS PAGe PiLOT MAiN...
- Page 44 SecTiON iV - OPeRATiON (continued) gas valves, respectively. Thus, pilot burner and EI CONTROL SYSTEM – The EI control system main burner flames are extinguished. utilizes a solid state ignition control which lights the pilot burner by spark. Pilot gas is ignited and burns Normal operation can be resumed when the during each running cycle (intermittent electric pilot).
- Page 46 SecTiON iV - OPeRATiON (continued) SEQUENCE OF OPERATION WHEN OPERATING CONTROL CLOSES, THE ELECTRIC SPARK AND PILOT VALVE ARE AUTOMATICALLY ENERGIZED. THE SENSING PROBE PROVES THE PRESENCE OF THE PILOT FLAME. INTERNAL SWITCH ACTION DE-ENERGIZES THE SPARK AND ENERGIZES THE MAIN GAS VALVES STARTING MAIN BURNER OPERATION.
- Page 48 SecTiON iV - OPeRATiON (continued) SEQUENCE OF OPERATION WHEN OPERATING CONTROL CLOSES, THE ELECTRIC SPARK AND PILOT VALVE ON EACH SIDE ARE AUTOMATICALLY ENERGIZED. THE SENSING PROBE ON EACH OF THE PILOTS PROVES THE PRESENCE OF THE PILOT FLAME. INTERNAL SWITCH ACTION IN EACH IGNITION MODULE DE-ENERGIZES THE SPARK AND ENERGIZES THE MAIN GAS VALVES FOR ITS RESPECTIVE GAS TRAIN, STARTING MAIN BURNER OPERATION.
- Page 49 SecTiON iV - OPeRATiON (continued) TROUBLE SHOOTING GUIDE BOILERS EQUIPPED WITH S8610M INTERMITTENT ELECTRIC IGNITION...
- Page 50 SecTiON iV - OPeRATiON (continued) (6) When operating control is satisfied, terminals #6 OP CONTROL SYSTEM – 5006B thru 5014B and #9 are de-energized, Main Gas Valves close The OP Control System utilizes an RM7890C and main burners are extinguished. microprocessor based integrated burner control and (7) The pilot continues to burn. a Q179D Rectification Pilot (standing or continuous burning pilot) to which has been added a Q309 c. SAFETY SHUTDOWN thermocouple. The RM7890C Primary Control is a (1) SAFETY SWITCH CIRCUIT non-programming, amplifying relay which, when used If limit control, Low Water Cut-off or any with the Q179D Pilot, provides solid state electric other electrical safety switch opens, power to...
- Page 52 SecTiON iV - OPeRATiON (continued) failure on one OP Control System occur, the other OP (3) Flame rod circuit between each Q179D pilot and Control System would not be affected. Thus main terminal “11” on its respective RM7890C proves burners on the unaffected side would ignite on a “call presence of flame electronically at its Q179D for heat”...
- Page 54 SecTiON iV - OPeRATiON (continued) and the relay will lock out on safety within (5) T erminal #10 to ignition transformer is de- 15 seconds. energized. Assuming the pilot on the opposite side is (6) Terminal #9 is energized and supplies power to burning, the gas valves on that side will the main gas valves. open and main flame will be ignited on that (7) Main gas valves open and main burners are side only.
- Page 55 SecTiON iV - OPeRATiON (continued) FIG. 48 WIRING DIAGRAM - 5006B THRU 5014B SECTION BOILERS EP CONTROL SYSTEM...
- Page 57 SecTiON iV - OPeRATiON (continued) (d) By referring to the Sequence of Operations (4) Turn on Main Electric Switch and Service step-by-step operation of the system can Switch. Pilots will automatically light main be controlled and the cause of pilot failure burners.
- Page 58 SecTiON iV - OPeRATiON (continued) Pilots, after ignition of pilot flame will close THERMOCOUPLE CONTROL SYSTEM (Canada the pilot valve and the main gas valves Only) controlled by that particular RM7890A relay The 5006B thru 5013B boilers are equipped with in 0.8 second. The burners controlled by the a Thermocouple Control System that utilizes a other RM7890A will continue to burn. constant-burning Q327A pilot, a Q309 thermocouple, (b) For 15 seconds after failure of a Q179C and a L62GB-3C Pilot Safety Switch. The Q309 pilot, the relay through terminals #8 and #10 thermocouple proves pilot flame and, in the absence...
- Page 59 SecTiON iV - OPeRATiON (continued) When operating control (A) calls for heat, it energizes main gas valves (B), starting burner operation. The burners will operate until operating control (A) is satisfied. The high limit control (C), will stop burner operation in case of excessive steam pressure (steam boiler) or excessive boiler water temperature (water boiler). Low water cut-off (D) will stop burner operation if the water level in boiler drops below the lowest safe level. The pilot safety switch (E), connected to main gas valve (B), prevents operation of the main burners in case the pilot flame becomes extinguished. Pilot safety switch (E) provide for 100% shut-off of gas supply.
- Page 60 SecTiON iV - OPeRATiON (continued) When the operating control (A) calls for heat, it energizes the main gas valves (B) in both gas trains starting burner operation. The burners will operate until the operating control is satisfied. The high limit control (C) will stop burner operation in case of excessive steam pressure (steam boiler) or excessive boiler water temperature (water boiler). The low water cut-off (D) will stop burner operation if the water level in the boiler drops below the low- est safe level.
- Page 61 SecTiON iV - OPeRATiON (continued) and substituting the appropriate values in the CHECK GAS INPUT RATE TO BOILER formula below, determine what the gas flow (1) Input Rate and Maximum Inlet Pressure shown on should be in this 3 minute period to give the Rating Plate must not be exceeded. Inlet pressure input shown on the Rating Plate: must not be lower than minimum inlet pressure shown on Rating Plate.
- Page 62 SecTiON iV - OPeRATiON (continued) Fig. 53 shows the Limit Switch Cam and Scales to cAUTiON indicate direction to rotate cam for increasing or decreasing low fire input on the Honeywell V4062A The following procedures should only be “Lo-Hi-Lo” Actuator. To adjust the low fire setting performed by a qualified service technician. after the burners are “on”, the following procedure should be used.
- Page 63 SecTiON iV - OPeRATiON (continued) FIG. 53 LOW FIRE ADJUSTMENT - V4062 ACTUATOR (3) Remove the lead to V9055A terminal R. Jumper terminal R to W. This will prevent the actuator from going to the high fire position. (4) Energize the system and light the main burner. (5) Use a Phillips screwdriver, or standard type with a blade no more than 3/16 inch wide, to turn the low fire adjusting screw for the desired low fire position. DO NOT PUSH INWARD ON...
- Page 64 SecTiON iV - OPeRATiON (continued) c. OP and EP Pilot Systems CHECK THERMOSTAT OPERATION. Raise and lower thermostat setting as required to start and stop C arefully remove the flame rod wire from terminal burners. “11” on the RM7890 Control. Main gas and pilot gas must shut off. If not, replace the RM7890 CHECK HIGH LIMIT CONTROL. Jumper Control. Thermostat terminals or thermostat connections in Limit Control.
- Page 65 SECTION V – SERVICE DANGeR This boiler used flammable gas, high voltage electricity, moving parts, and very hot water under high pressure. Assure that all gas and electric power supplies are off and that the water temperature is cool before attempting any disassembly or service. More than one gas shut-off valve and electrical disconnect switch are used on the boiler.
- Page 66 Important Product Safety Information refractory Ceramic Fiber Product Warning: The Repair Parts list designates parts that contain refractory ceramic fibers (RCF). RCF has been classified as a possible human carcinogen. When exposed to temperatures about 1805°F, such as during direct flame contact, RCF changes into crystalline silica, a known carcinogen.
- Page 67 SECTION V – SERVICE (continued) Remove the Front Cleanout Panels first by removing CARE SHOULD BE EXERCISED IN REMOVING the upper and lower nuts and washers securing these THE CLEANOUT PLATES FROM THE BOLTS SO panels to the boiler sections, see Fig. 56. THAT THE INSULATION IS NOT DAMAGED. IF DAMAGED, ALL EDGES OF THE CLEANOUT PLATES SHOULD BE SEALED WITH BOILER PUTTY WHEN REINSTALLED UNTIL INSULATION CAN BE REPLACED.
- Page 69 SECTION V – SERVICE (continued) If Burners must be removed, use the following procedure: a. Mark location on manifold of all burners with pilots. b. Using a pair of pliers, remove hitch pin clips (shaped like a hairpin) from groove in main burner orifices. SAVE ALL CLIPS.
- Page 70 SECTION V – SERVICE (continued) regulator 5.5” WC in pilot line so that a medium hard The Thermocouple Control System utilizes a center flame envelops flame rod, see Fig. 61. If flame Honeywell Q327A non-primary aerated pilot with a is yellow, primary air opening may be covered with dirt Q309A thermocouple. Adjust pilot line regulator to or lint.
- Page 71 Oxygen contamination of the boiler water will cause corrosion of iron and steel boiler components, and Main burners should turn off when water can lead to boiler failure. Burnham Commercial's level drops below low water cut-off. At this standard warranty does not cover problems caused...
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Page 72: Service Record
SeRVice RecORD DATE SERVICE PERFORMED... - Page 73 All Series 5B Repair Parts may be obtained through your local Burnham Wholesale distributor. Should you require assistance in locating a Burnham Distributor in your area, or have questions regarding the availability of Burnham products or repair parts, please contact Burnham Customer...
- Page 75 SecTiON Vi - RePAiR PARTS (continued) TABLe 2A SerIeS 5B BASe PArTS - 5006B thru 5014B Number in ( ) in Table Relates to Corresponding Number in in Figure 64 BOILER SIZE PART ITEM PART SIZE NUMBER 5006B 5007B 5008B 5009B 5010B 5011B...
- Page 79 SecTiON Vi - RePAiR PARTS (continued) TABLe 3A SeRieS 5B iNTeGRAL cANOPY DRAFTHOODS - BOiLeR SiZeS BOILER SIZE (QUANTITY) Canopy - PART SIZE PART NO. Drafthood No. 5006B 5007B 5008B 5009B 5010B 36-1/2 X 25-3/4 61113063 5006B (1) 36-1/2 X 31-3/16 61113073 5007B (2) 36-1/2 X 36-5/8...
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Page 87: Water Trim
SecTiON Vi - RePAiR PARTS (continued) TABLe 4F Water Trim Water Trim Carton Number: Description 5006-11 5012-22 5024-26 PART NO. Temperature Control, Honeywell L4006A2015 80160400 Immersion Well, Honeywell #123871A, 3/4” 80160452 Temperature Pressure Gauge, 100 PSI, 80-320°F, 1/2” NPT 8056028 Relief Valve Piping: Nipple, 3/4”... -
Page 88: Steam Trim
SecTiON Vi - RePAiR PARTS (continued) TABLe 4G Steam Trim Steam Trim Carton Number: Description 5006-8 5009-11 5012-20 5021-26 PART NO. Pressuretrol, Honeywell L404F1060 80160942 Steam Gauge, 4" Dia., 30" -0-30 PSI, 1/4" 8056022 Gauge Glass Set, Conbraco #20-104-10 (6¾") 8056019 Safety Valve Piping: Nipple, 1½"... - Page 89 SecTiON Vi - RePAiR PARTS (continued) 7000DERHC GAS TRAIN - EI - 5006B THRU 5009B - USA BOILER SIZE PART NO. ITEM 5006B 5007B 5008B 5009B 81660151 Robertshaw 7000DERHC-S7C 1” x 1” Gas Valve (Nat.) -- OR -- 81660158 Robertshaw 7000DERHC-LP-S7C 1” x 1” Gas Valve (LP) 806604002 1”...
- Page 98 SecTiON Vi - RePAiR PARTS (continued) TRANSFORMER, PENN #H91WG PILOT SOLENOID VALVE & PILOT LINE REGULATOR EI CONTROL SYSTEM U.S.A. - 5010B-5026B NAT. GAS CANADA - 5006B-5026B NAT. GAS PART NO. ITEM 7136001 (1) “J” Box Mounting Bracket 24V 100 VA Transformer - 120 60HZ Primary 80160016 (2) Penn Y64T22-0 Plate Mounted 822666...
- Page 99 SecTiON Vi - RePAiR PARTS (continued) TRANSFORMER & PILOT LINE REGULATOR OP CONTROL SYSTEM PART NO. ITEM (1) EP & OP Control Mounting Bracket 7016003 24V - 40 VA Transformer - 120V 60HZ Primary 80160039 (2A) USA - Honeywell Plate Mounted AT140D1012 80160014 (2B) Canada - Honeywell Foot Mounted AT72D1089 (3) Pilot Line Regulator...
- Page 100 SecTiON Vi - RePAiR PARTS (continued) TRANSFORMER & PILOT LINE REGULATOR THERMOCOUPLE CONTROL SYSTEM - CANADA PART NO. ITEM (1) “J” Box Mounting Bracket 7016001 24V - 40 VA Transformer - 120 60HZ Primary 80160039 (2A) USA - Honeywell Plate Mounted AT140D1012 80160014 (2B) Canada - Honeywell Foot Mounted AT72D1089 (3) Pilot Line Regulator...
- Page 101 SecTiON Vi - RePAiR PARTS (continued) TRANSFORMER, PENN #H91WA-4 PILOT SOLENOID VALVE & PILOT LINE REGULATOR EP CONTROL SYSTEM PART NO. ITEM (1) EP & OP Control Mounting Bracket 7016003 24V - 40 VA Transformer - 120V 60HZ Primary 80160039 (2A) USA - Honeywell Plate Mounted AT140D1012 80160014 (2B) Canada - Honeywell Foot Mounted AT72D1089...
- Page 102 SecTiON Vi - RePAiR PARTS (continued) CONTROL ASSEMBLY AND MOUNTING BRACKET OP - EP CONTROL SYSTEMS...
- Page 103 SecTiON Vi - RePAiR PARTS (continued) EI CONTROL SYSTEM - HONEYWELL Q3481 PILOT ASSEMBLY EI CONTROL SYSTEM - PILOT ASSEMBLY 6236072 EI - 1, NAT., 5006B - 6009B Sections 6236075 EI - 2, NAT., 5010B - 5026B Sections 6236076 EI - 2, NAT., 5010B - 5026B Sections Not Available ..LP, 5010B - 5026B Sections PART NO.
- Page 104 SecTiON Vi - RePAiR PARTS (continued) OP CONTROL SYSTEM - PILOT ASSEMBLY 6236007 NAT. GAS 6236008 LP GAS PART NO. ITEM (1) Flame Rectification Pilot Ass’y 8236025 Natural Gas - Honeywell Q179D1008 w/388146 AG Orifice 6236039 LP - Honeywell Q179D1008 w/388146 KD Orifice 8236004 (2) Thermocouple - Honeywell Q309A1996 - 36”...
- Page 105 SecTiON Vi - RePAiR PARTS (continued) EP CONTROL SYSTEM - PILOT ASSEMBLY 6236003 NAT. GAS Not Available for LP PART NO. ITEM 8236017 (1) Flame Rectification Pilot Ass’y Natural Gas - Honeywell Q179C1009 w/388146 AG Orifice 7136255 (2) Ignition Lead - Honeywell R1061012 - 6’ Long 7136256 (3) Flame Rod Lead - Honeywell R1298020 - 6’...
- Page 106 APPeNDiX A - FiGUReS Figure Page Description Number Number Section i - equipment Check list 2 & 3 U.S.A. Equipment Check List KD Boilers Canada 4 & 5 Canadian Equipment Check List KD Boilers Figure 1 Dimensional Data Section ii - General Information Section iii - installation instructions Fig.
- Page 107 APPeNDiX A - FiGUReS (continued) Figure Page Description Number Number Section iii - installation instructions (continued) Fig. 38 Pilot Piping, Thermocouple Control System - Canada Only Fig. 39 Installation of Pilot Safety Switch, Thermocouple Control System Fig. 40 Single Vent System Fig.
- Page 108 APPeNDiX A - FiGUReS (continued) Figure Page Description Number Number Section Vi - repair Parts (continued) Honeywell Ignition Ignition Module #S8610M and Support Bracket EI Control System Module Johnson PSS Pilotstat #L62GB and Support Bracket OP Thermocouple Control System Transformer, Penn #H91WG-5 Pilot Solenoid Valve and Pilot Line Regulator EI Control System, Penn Pilot Solenoid USA (5010B - 5026B) Natural Gas;...
- Page 109 APPeNDiX B - TABLeS Table Page Description Number Number Section i - equipment Check list Section ii - General Information Reference Clearances for Boiler Room Space Section iii - installation instructions Table I Natural Gas (Maximum Capacity of Piping in Cubic Feet of Gas Per Hour) Table II Multipliers to be Used with Table I when Pressure Drop is Not 0.3”...
- Page 110 APPeNDiX B - TABLeS (continued) Table Page Description Number Number Section Vi - repair Parts (continued) Maxitrol Pilot Reg Transformer and Pilot Line Regulator, Thermocouple Control System (Canada) Ass’y Penn Pilot Solenoid Transformer, Penn #H91WA-4 Pilot Solenoid Valve and Pilot Line Regulator, EP Control System Valve Ass’y Honeywell Q3481 EI Control System - Honeywell Q3481 Pilot Assembly...
- Page 111 SeRVice RecORD DATE SERVICE PERFORMED...
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Questions and answers
Where are leaks typically found if water is added excessively? Our system is heating an old church building and all of the piping is running through a crawl space with poor access so a heads up what I need to be looking for would be great. Any help really is appreciated.
Leaks in a Burnham 5B Series system are typically found in system fittings, open tanks, or other components that allow oxygen absorption. If water needs to be added more frequently than once a month, a qualified service technician should check the system for leaks.
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