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Edelbrock Russell 641540 Installation Instructions Manual
Edelbrock Russell 641540 Installation Instructions Manual

Edelbrock Russell 641540 Installation Instructions Manual

Russell ford 5.0l complete efi plumbing kit

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Please study these instructions carefully before installing your new complete fuel system kit. If you have any questions, please call
our Technical Hotline at: 1-800-416-8628, 7:00 am to 5:00 pm, Monday - Friday, Pacific Standard Time or e-mail us at
Edelbrock@Edelbrock.com.
❑ 1
Edelbrock Fuel Pump #1790
❑ 1
Edelbrock Fuel Pressure Regulator Kit #1728
❑ 1
Edelbrock Electric Fuel Pump Relay Kit #1795
❑ 2
Russell 3/8" NPT x -6 AN male adapter
❑ 2
Russell 3/8" NPT x -8 AN male adapter
❑ 1
Mustang 5.0 Fuel Rail Kit
❑ 2
-8 AN black dry sump union
❑ 3
-6 AN black dry sump union
❑ 12
Tie wraps
❑ 1
10 Micron fuel filter, -10 AN I/O
❑ 1
Billet Y-block -10 AN inlet, -8 AN outlets
❑ 5
-10 AN straight x -8 flare reducer
❑ 1
0-100 psi fuel pressure gauge
❑ Basic hand tools
❑ Miscellaneous hardware for mounting components
❑ Drill motor & bits
❑ Wire crimpers or soldering equipment
❑ Extra wire (Red & Black, 12 gauge & 18 gauge)
❑ 10A inline fuse
Gasoline and gasoline fumes are extremely flammable. Work in a well-ventilated area away from open flames,
sparks, or other sources of ignition. Try to contain gasoline when connections are loosened, and clean up any
spills immediately. Failure to do so can result in a fire or explosion.
Proper installation is the responsibility of the installer. Improper installation will void warranty and may result in
© 2007 Edelbrock Corporation
Brochure No. 63-641540
KIT CONTENTS
TOOLS & SUPPLIES RECOMMENDED
WARNING!
IMPORTANT NOTE:
poor performance and engine or vehicle damage.
Page 1 of 5
RUSSELL FORD 5.0L COMPLETE EFI
INSTALLATION INSTRUCTIONS
❑ 1
Russell assembly lube/sealant
❑ 20 ft.
Russell -8 hose
❑ 20 ft.
Russell -6 hose
❑ 10
Russell -6 cushion clamps
❑ 10
Russell -8 cushion clamps
❑ 3
-6 AN Straight hose end
❑ 4
-8 AN Straight hose end
❑ 1
-6 AN 45° Swivel hose end
❑ 2
-8 AN 45° Swivel hose end
❑ 2
-6 90° Swivel hose end
❑ 4
-8 90° Swivel hose end
❑ 10 ft.
Russell 3/16" Wrap-It wire protective sleeve
❑ 10 ft.
Russell 5/16" Wrap-It wire protective sleeve
❑ AN Wrenches
❑ EFI Fuel line disconnect tool
❑ Multimeter or test light
❑ Wire strippers
❑ Wire terminals & connectors
❑ Assorted nuts & bolts
PLUMBING KIT
Catalog #641540
Catalog #641540
Rev. 10/07 - AJ/mc

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Summary of Contents for Edelbrock Russell 641540

  • Page 1 Edelbrock Fuel Pump #1790 ❑ 1 Edelbrock Fuel Pressure Regulator Kit #1728 ❑ 1 Edelbrock Electric Fuel Pump Relay Kit #1795 ❑ 2 Russell 3/8” NPT x -6 AN male adapter ❑ 2 Russell 3/8” NPT x -8 AN male adapter ❑...
  • Page 2: Before Beginning

    Use a shop towel or rag to catch any residual fuel remaining in the factory lines. Remove the bolts holding the fuel rail to the intake manifold. © 2007 Edelbrock Corporation Brochure No. 63-641540 BEFORE BEGINNING WARNING: MUSTANG 5.0 COMPLETE FUEL SYSTEM KIT...
  • Page 3 Following the instructions included with the fuel pump, install the fuel pump to the vehicle. Mount Edelbrock fuel pump relay at a suitable location under the hood (e.g. radiator support, inner fender, firewall) away from extreme heat.
  • Page 4 Use the supplied hose cushion clamps to support the fuel hose as needed. © 2007 Edelbrock Corporation Brochure No. 63-641540 Determine the hose path and length required for the fuel hose leading from the fuel tank outlet fitting (not included) to the fuel inlet fitting of the fuel pump.
  • Page 5 © 2007 Edelbrock Corporation Catalog #641540 Page 5 of 5 Brochure No. 63-641540 Rev. 10/07 - AJ/mc...
  • Page 6 Edelbrock Corporation, 2700 California St., Torrance, CA 90503 Tech Line: 800-416-8628 E-Mail: Edelbrock@Edelbrock.com © 2007 Edelbrock Corporation Catalog #641540 Brochure No. 63-641540 Rev. 10/07 - AJ/mc...