Edelbrock 63-0144 Installation Instructions Manual

Edelbrock nitrous oxide injection system installation instructions

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Thank You....
...for purchasing an Edelbrock Nitrous Oxide Injection System.
Nitrous Oxide injection is one of the most exciting performance enhancements, for the dollar invested, on the market today. With the use of nitrous
oxide come some important safety considerations. This manual has been written to help you during the installation and use of your Edelbrock
Nitrous System. Please read it completely before you install and use your system. Please pay close attention to the safety information at the
beginning of each section. The information contained there specifically pertains to each of the components and installation methodologies within
the section.
Please take the time to read and understand the following....
By installing your Edelbrock Nitrous System, you indicate you have read this document and you agree with the terms stated below:
It is the responsibility of the purchaser to follow all installation instruction guidelines and safety procedures supplied with the Edelbrock Nitrous
Systems. It is also the responsibility of the purchaser to determine the compatibility of the product with the vehicle or the device on which the
purchaser intends to install it.
Edelbrock Corporation assumes no responsibility for damages occurring from misuse, abuse, improper installation, improper operation, lack of
responsible care, or all previously-stated reasons resulting from incompatibility with other manufacturer's products and/or systems.
Edelbrock Corporation neither recommends nor condones the use of products manufactured or sold by Edelbrock Corporation for use on vehicles,
which may be driven on public roads or highways, and assumes no responsibility for damages incurred by such use.
Edelbrock Corporation assumes no responsibility for damages incurred by the use of products manufactured or sold by Edelbrock Corporation on
vehicles used for competition or racing.
Edelbrock General Warranty
It is the constant endeavor of Edelbrock Corporation to give our customers the highest quality products obtainable. Edelbrock warrants each new
product, except Performer Series Carburetors, Race Division Parts, Tubular Exhaust Systems, RPM Series Mufflers, Cat-Back Systems and
Performer IAS Shock Absorbers which are warranted separately, to be free from defects in both workmanship and material for a period of one (1)
year from the date of purchase, provided that the product is properly installed, subjected to normal use and service and that the product is not
modified or changed in any way, negligence by customer or installer or used for racing or competition purposes.
Our warranty service and repair facility is located at 2700 California Street, Torrance, California 90503. Customers who believe they have a
defective product should either return it to the dealer from which it was purchased or ship it directly to Edelbrock along with proof of purchase
and a complete description of the problem. The product must be returned freight pre-paid. If a thorough inspection of the product by the factory
indicates defects in workmanship or material, our sole obligation shall be to repair or replace the product. Warranty covers only the product itself
and not the cost of installation or removal.
Edelbrock Corporation shall not be liable for any and all consequential damages occasioned by the breach of any written or
implied warranty pertaining to this sale in excess of the purchase price of the product sold.
If you have any questions regarding a product or installation, please contact our Technical Department, toll free
at 1-800-416-8628 from 7:00am to 5:00pm PST, Monday through Friday.
Thank you again for choosing Edelbrock Nitrous Systems.
©2002 Edelbrock Corporation
Brochure No. 63-0144
Rev. 10/02
Catalog #70406

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Summary of Contents for Edelbrock 63-0144

  • Page 1 Our warranty service and repair facility is located at 2700 California Street, Torrance, California 90503. Customers who believe they have a defective product should either return it to the dealer from which it was purchased or ship it directly to Edelbrock along with proof of purchase and a complete description of the problem.
  • Page 2: Table Of Contents

    Before You Install Your Edelbrock Nitrous System ........
  • Page 3: Before You Install Your Edelbrock Nitrous System

    Undercar safety procedures Proper measuring techniques Proper electrical assembly techniques Basic engine operation and tuning ℡ Anytime you have questions or concerns with your Edelbrock Nitrous System, please call our technical ©2002 Edelbrock Corporation Rev. 10/02 Caution!! support hotline at 1-800-416-8628 before you start your engine.
  • Page 4: What Is Nitrous Oxide

    Tighten the nitrous line to the bottle. Slowly open the nitrous bottle valve, listening for leaks. Perform leak checks on all effected fittings and the bottle fitting. ©2002 Edelbrock Corporation Rev. 10/02 Page 3 of 21 Brochure No. 63-0144 Catalog #70406...
  • Page 5: General Information

    Introduction to your Edelbrock Mercury Marauder Performer EFI Nitrous System Within the pages of this manual is information, safety tips and operation instructions for your new Edelbrock Nitrous System. Watch for these symbols to know where to go for information.
  • Page 6: Jet Map Information

    Nitrous / Jetting 32/30 (Both Nitrous) The dyno tests were conducted at Edelbrock using a stock 4.6L DOHC engine. These tests were conducted with 950 psi nitrous bottle pressure. Engine Operation Considerations When used correctly, nitrous oxide safely elevates cylinder pressures and temperatures while increasing combustion rate. These characteristics make the engine more sensitive to detonation.
  • Page 7: Mercury Marauder Performer Efi Series Bill Of Materials

    Bolts, bottle bracket 5/16” x 18 x 1-1/2” Nuts, bottle bracket 5/16” x 18 4AN 18 ft. main feed line Jets Jet #32 Jet #30 Electrical System Components Electrical Component Package (see page 13 for BOM) Page 6 of 21 Brochure No. 63-0144 Catalog #70406...
  • Page 8: Nitrous Bottle Mounting

    Device (PRD) Bottle Safety Information 1. Do not attempt to remove the bottle valve. Please return your bottle to Edelbrock if service is required to the siphon tube inside the bottle or the bottle valve itself. 2. Never heat the outside of your nitrous bottle with an open flame like that of a torch.
  • Page 9: Nitrous Bottle Mounting Instructions

    All nitrous bottles are assembled so that the bottom of the siphon tube is at the bottom of the bottle, opposite the bottle label. An Edelbrock nitrous bottle cannot be mounted upside-down. Edelbrock does not offer a non-siphon tube bottle for automotive use. If the bottle must be mounted parallel to the axles of the vehicle (sideways), the label must be angled at approximately 45 degrees toward the front of the vehicle.
  • Page 10: Nitrous Bottle Installation

    2.4.3 Nitrous Bottle Installations For Vehicles With Hatchbacks Or Trunk Areas That Are Connected With The Passenger Compartment. Please contact Edelbrock for more information. ©2002 Edelbrock Corporation Rev. 10/02 Shown here is a bottle with a bottle bracket properly installed with the rubber insulator.
  • Page 11: Nitrous Feed Line Mounting

    Using liquid Teflon, install 1/8 NPT pipe plug into remaining opening of solenoid " tee ". Remove nitrous solenoid assembly from vise. Attach EFI solenoid bracket to the bottom of the solenoids. Verify the desired mounting location for the solenoid assembly. ©2002 Edelbrock Corporation Rev. 10/02 Page 10 of 21 Brochure No. 63-0144 Catalog #70406...
  • Page 12: Nitrous Spray Nozzle Installation

    The line length between the Performer EFI solenoid assembly and the jet fitting on the nitrous spray nozzle is 24 inches. This should also be considered when mounting the solenoid assembly. Installation for straight outlet Nitrous nozzle Brochure No. 63-0144 Modifications Catalog #70406...
  • Page 13: Fuel Pressure Safety Switch Installation

    If leaks are present, tighten the fitting but be careful not to over tighten and strip the threads. ©2002 Edelbrock Corporation Rev. 10/02 90-degree Nitrous Nozzle Outlet Pressure Switch Page 12 of 21 Brochure No. 63-0144 Catalog #70406...
  • Page 14: Electrical System Installation

    Important: The wiring hardware and instructions included with this kit are intended for 12-volt electrical systems only. Before attempting to wire your Edelbrock Performer nitrous oxide system, examine and follow the wiring diagram on the following page. Please call the Edelbrock technical department with any questions concerning electrical wiring.
  • Page 16: Nitrous Electrical System Installation Procedures

    The wire harness attached to the relay and fuse holder includes 8 feet of color-coded wires to make the electrical system installation for your Edelbrock Nitrous System as easy as possible. We recommend that you do not cut any lengths of wires from the wire harness or complete the wiring of the nitrous system until all of the mechanical components are securely mounted in their permanent locations.
  • Page 17: Arming Switch And Installation

    It also is of a universal length and can be attached to several positions on and around the throttle body. ©2002 Edelbrock Corporation Rev. 10/02 Page 16 of 21 Brochure No. 63-0144 Catalog #70406...
  • Page 18: Microswitch Installation And Wiring

    The microswitch bracket allows for many different mounting positions. The microswitch bracket can be modified to clear almost any potential interference around the throttle linkage. Page 17 of 21 Brochure No. 63-0144 Catalog #70406...
  • Page 19: Fuel System Check

    Before You Run Your Vehicle Using Your Edelbrock Nitrous System You have just completed the installation of your Edelbrock Nitrous System. It is time to perform some basic system checks to ensure all of the work you have done is correct and ready to operate properly. The following procedure is designed to validate the operation of your...
  • Page 20: Troubleshooting And Routine Maintenance

    Turn arming toggle “off”. Open (lever is not being activated) throttle microswitch, check for continuity between microswitch wiring terminals. If continuity is present, replace microswitch. ©2002 Edelbrock Corporation Rev. 10/02 Page 19 of 21 Brochure No. 63-0144 Catalog #70406...
  • Page 21 Check bottle orientation. See section entitled 2.3 Nitrous Bottle Orientation . Check bottle mounting. Be sure bottle is mounted correctly. See section entitled 2.1 Nitrous Bottle Mounting . ©2002 Edelbrock Corporation Rev. 10/02 Page 20 of 21 Brochure No. 63-0144 Catalog #70406...
  • Page 22: Solenoid Inspection And Maintenance

    Remove any contaminants that may be present. Make sure solenoid body is clean, dry and free of oils before assembly. 10. Replace the O-Ring, plunger and piston spring. 11. Re-assemble solenoid by reversing disassembly procedure. ©2002 Edelbrock Corporation Rev. 10/02 Page 21 of 21 Brochure No. 63-0144 Catalog #70406...

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