Table of Contents
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P a n t s
Topper
Model A
Model B
24 Volt
OWNER'S MANUAL
CISSELL MANUFACTURING COMPANY
HEADQUARTERS
831 SOUTH FIRST ST.
P.O. BOX 32270
LOUISVILLE, KY
40232-2270
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.
MAN594
05/00
PHONE: (502) 587-1292
SALES FAX: (502) 585-3625
SERVICE/PARTS FAX: (502) 681-1275
Page 1
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Summary of Contents for Cissell PANTOP24VMAN594
- Page 1 P a n t s Topper Model A Model B 24 Volt OWNER’S MANUAL CISSELL MANUFACTURING COMPANY HEADQUARTERS PHONE: (502) 587-1292 831 SOUTH FIRST ST. SALES FAX: (502) 585-3625 P.O. BOX 32270 SERVICE/PARTS FAX: (502) 681-1275 LOUISVILLE, KY 40232-2270 THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.
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Page 2: Warranty
Cissell's factory, transportation prepaid, within the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be liable for damages of any kind, whether for any injury to persons or property or for any special or consequential damages. -
Page 3: Table Of Contents
TABLE OF CONTENTS ——————————————————————————————————————————— Warranty ............................ 2 Specifications, General Information ................... 4 Dimension Drawings ........................5 Steam Connection Instructions ....................6 Steam Connections Illustration ....................7 Electrical Connections ........................ 8 Maintenance Instructions ......................9 Operating Instructions ......................10-12 Replacing Control Switches Instructions .................. 13 Air Pressure Control Operation .................... -
Page 4: Specifications, General Information
SPECIFICATIONS Electric Motor........1/3 H.P., 115V. or 230V., 60 Cycle, AC, 1 Phase ............220V., 50 Cycle, AC, 1 Phase Operating Steam Pressure..... 100 P.S.I.G. (5.8 Bars) Maximum Boiler Horsepower (Approx.)....3/4 (7.3 kw) Steam Supply Line......... 1/2” Pipe (1.3 cm) Steam Return Line.......... -
Page 5: Dimension Drawings
PANTS TOPPER - DIMENSION DRAWINGS Dimensions given in inches plus/minus 1/2” and are subject to change without prior notice Page 5... -
Page 6: Steam Connection Instructions
STEAM CONNECTIONS Make Steam Supply and Steam Return connections as shown in Figure 2. All horizontal runs must drain by gravity to respective Steam Header. Portions that connot drain to Header must drain by gravity to machine, without water pockets. Each Steam Header must drain, by gravity, to boiler or condensate return tank. - Page 7 Page 7...
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Page 8: Electrical Connections
ELECTRICAL CONNECTIONS THE STANDARD Pants Topper has single phase motors. Before installation, check nameplates on motor and control box for rated voltage and current specifications. MAKE ELECTRICAL CONNECTIONS as indicated on wiring diagram attached to inside cover of electrical junction box on Topper. Voltage and current of power line must be the same as the Electrical Specifications of the motor, timers, relays, and solenoid. -
Page 9: Maintenance Instructions
MAINTENANCE INSTRUCTIONS IMPORTANT - Shut-off steam and electric power before performing Maintenance Operations. Compressed air should also be cut off. ELECTRIC MOTOR LUBRICATION: SLEEVE BEARINGS: Motors with wool-packed sleeve bearings are oiled at the factory for two years normal operation. After two years normal operation, add annually 1/2 teaspoon electric motor oil or SAE-10 to each bearing. -
Page 10: Operating Instructions
POSITIONING PANTS ON TOPPER OPERATING INSTRUCTIONS At “Start-Up” (or after “Idle Periods” of operation) preheat before operating: Lower pleat clamps onto padded buck; Operate Topper on “Manual Air” continuously for about one (1) minute. Either PRE-STEAM or AUTOMATIC Steam-Air cycle may be cancelled by pushing “OFF”... - Page 11 OPERATING INSTRUCTIONS MODEL A CAUTION: Timer Adjustments STEAM: Must not be greater than 6 seconds AIR: Must not be less than 20 seconds (Average setting 4-5 Seconds) (Average Setting 25 Seconds) NOTE: Straighten Pockets; Button Pocket Flaps; Button or Snap front of Waist Band, But Do Not Close Zipper.
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Page 12: Operating Instructions
OPERATING INSTRUCTIONS MODEL B CAUTION: Timer Adjustments STEAM: Must not be greater than 6 seconds AIR: Must not be less than 20 seconds (Average setting 4-5 Seconds) (Average Setting 25 Seconds) NOTE: Straighten Pockets; Button Pocket Flaps; Button or Snap front of Waistband if you desire, But Do Not Close Zipper. -
Page 13: Replacing Control Switches Instructions
REPLACING THE CONTROL SWITCHES 1. Refer to illustration. 2. Cut off steam and electrical supply. Allow machine to cool. 3. Remove top panel. 4. Disconnect switch leads. 5. Remove switch mounting screws. 6. Remove old switches and nylon spacers. 7. Install new switches and spacers in reverse order. Page 13... -
Page 14: Air Pressure Control Operation
AIR PRESSURE CONTROL OPERATION Normally, set the air pressure control knob horizontally in the position illustrated, (Fig. 1). For light weight materials (which may be stretched), set the control knob in the LOW position, (or to any intermediate position), to give the desired air pressure. -
Page 15: Installation Of Bag And Boots
INSTALLATION OF BAG & BOOTS 1 . Place bag in position on buck, Fig. 1. Center top edge of Pants Topper bag with center of waist clamp (A). Install retainer (B) over drawstring sheath (X), Fig. 2 or 2A. Tighten three sheet metal screws. -
Page 16: Pants Topper Bag, Steam Leaks
Launder bag at frequent intervals as determined by its soiled condition. The Cissell Pants Topper bag has a double liner to extend pad life and to distribute steam uniformily. REPAIR HOLES OR WORN SPOTS in bag to extend its useful life: REPLACE when worn be- yond repair. -
Page 17: Pleat Setter Cover Assembly And Adjustment
PLEAT SETTER COVER ASSEMBLY INSTALLATION Place cover over pleat clamp (E), pull draw strings (K) tight and tie. See illustration below. Hook one end of each pleat clamp spring (M) on left side of cover, pull tight and hook on right side. Adjustable Clamp Support OVAL PLEAT CLAMP ADJUSTMENT WITH ADJUSTABLE CLAMP SUPPORT REFER TO ILLUSTRATION ABOVE. -
Page 18: Plastic Sleeve, Bearing Adjustment
PLASTIC SLEEVE, BEARING ADJUSTMENT PLASTIC SLEEVE POSITION AND TAPING FIG. 1 1 . Position plastic sleeve on arm in center of arm guide, and align slot with hole in arm. Fasten plastic sleeve securely with #8 Tap Tight Screw at “A” (Fig. 1). 2 . -
Page 19: Motor And Blower Assembly Removal
MOTOR AND BLOWER ASSEMBLY REMOVAL IMPORTANT: Before performing service, turn off power, close steam lines and allow machine to cool. 1. Remove Blower Guard (A) and Belt Guard (B). 2. Remove Belt (C) and Sheaves (D) & (E). 3. Remove wires from motor. 4. -
Page 20: Installation Of Foot Switch
FOOT SWITCH REPLACEMENT (Part No. AF177) INSTRUCTIONS - Refer to illustration. 1. Turn Switch upside down and remove screws (A). 2. Lift off base plate pad. 3. Remove screws (B). 4. Remove washers, plate, insulation, and switch. 5. Remove wires from old switch and install on new switch. -
Page 21: Overall View
PT499 D a m p e r F226 Pipe, 1/2” x 7” (2,3,hdwr)PT502 Damper Frame Asm F225 Spacer Ring V345 Spring TU8013 Cissell Nameplate PT116 Spring Glands & Sleeve PT29 Steam Coil PT22 Large Steam Boot PT596 Housing PT20 Large Boot Rod... -
Page 22: Overall View
OVERALL VIEW Ref. No. Part No. D e s c r i p t i o n Ref. No. Part No. D e s c r i p t i o n PT549 Left Arm Cover PT596 Housing PT613 Right Arm Cover PT551 Counterweight PT559... -
Page 23: Motor And Blower Assembly
MOTOR AND BLOWER ASSEMBLY Ref.No. Part No. D e s c r i p t i o n TU2318 Motor Sheave (110V) F1034 Motor Sheave (220V) F1033 Gear Sheave (60HZ) PT219 Gear Sheave (50HZ) PT87 V-Belt (60HZ) PT227 V-Belt (50HZ) PT80 Blower Assembly F374... -
Page 24: Control Switches And Air Cylinder
MODEL A Ref. No. Part No. Description Ref. No. Part No. Description PT49 Release Latch Spring PT71 Spring Bobbin w/bearings PT68 Release Latch Assembly TU49 Bearings PT164 Drawstring Tie-off PT28 Slide Assembly TU9028 Push Button Switch PT152 Bearing Spacer PT142 Air Switch Support Plate PT46 Negator Spring... - Page 25 MODEL B Ref.No. Part No. Description 653227045 Track Support TU3486 #8 x 1-1/4” Screw PT27 Track PT657 Slide Channel PT357 1/4” - 20 x 3/4” Bolt PT28 Slide Assembly TU2846 1/4” Split Lock Washer PT62 Spring Lock Pivot Screw TU2847 1/4”...
- Page 26 CONTROL SWITCHES MODEL B Ref.No. Part No. Description TU9028 Push Button Switch PT518 Support Plate PT164 Drawstring Tie Off PT74 Manual Air Switch PT517 Control Plate TU7733 #8 x 1/2” Self-Drill Screw PT526 Waist Clamp Arm Assembly PT524 Waist Clamp PT530 Cloth Cover PT34...
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Page 27: Piping And Tubing
PIPING AND TUBING Ref. No. Part No. D e s c r i p t i o n Ref. No. Part No. D e s c r i p t i o n P T 9 Spray Bin Pipe w/Elbow S F 5 9 1/4 x 3/8 Straight Conn. -
Page 28: Solenoid Valve Parts
SOLENOID VALVE PARTS Ref.No. Part No. D e s c r i p t i o n F1289 Valve - 24V, 50/60 Hz. PT344 Elbow - 3/8” M.P.T. x 1/2” O.D.T. w/Fittings PT340 1/2” O.D. Tube PT342 Strainer Body PT133 Strainer Screen PT132 Strainer Gasket... -
Page 29: Air Line Assembly
MODEL B Ref.No. Part No. Description Ref.No. Part No. Description PT663 Filter/Regulator 21” Tubing 136158394 OP433 Pressure Gauge 16” Tubing 136158394 PT659 Air Solenoid Valve-110V P 2 3 Coil Clamp PT674 Air Solenoid Valve-220V TU7733 Self-Tapping Screw PT662 Conduit Connector PT665 Support Air Supply PT661... -
Page 30: Electric Control Box
PT706 24V CONTROL BOX Ref.No. Part No. Description EA-00606-0 Terminal Board F1300 Motor Relay PT681 Cover PT698 Electronic Controller PT699 Pottentiometer (2 req’d) PT700 Knob (2 req’d) PT701 Layout (Steam) PT702 Layout (Air) PT705 Cover TU15138 Transformer (115/208-240/24V) PTH100 Wire Harness (Not Shown) Page 30... - Page 31 Page 31...
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