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Audi A4 2015 Workshop Manual
Audi A4 2015 Workshop Manual

Audi A4 2015 Workshop Manual

8-speed automatic gearbox 0d5
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Workshop Manual
Audi A4 2015 ➤
Audi A4 Avant 2015 ➤
Audi A5 2016 ➤
Audi Q5 2017 ➤
8-speed automatic gearbox 0D5
Edition 07.2018
Service Department. Technical Information

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Summary of Contents for Audi A4 2015

  • Page 1 Service Workshop Manual Audi A4 2015 ➤ Audi A4 Avant 2015 ➤ Audi A5 2016 ➤ Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 Edition 07.2018 Service Department. Technical Information...
  • Page 2 In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2018 Audi AG, Ingolstadt D4B8058D921...
  • Page 3 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Contents 00 - Technical data ........... .
  • Page 4 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 38 - Gears, control ........... . 89 ATF system .
  • Page 5 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 00 – Technical data Identification (ARL005927; Edition 07.2018) ⇒ “1.1 Gearbox identification”, page 1...
  • Page 6 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Safety precautions ⇒ “2.1 Safety precautions when working on vehicle”, page 2 ⇒ “2.2 Safety precautions when working on vehicles with start/ stop system”, page 2...
  • Page 7 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Have a second mechanic operate test equipment on the rear seat. Safety precautions when tow-starting and towing Risk of damage to gearbox Incorrect towing of the vehicle may result in damage to the gear‐...
  • Page 8 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Repair instructions ⇒ “3.1 Rules for cleanliness”, page 4 ⇒ “3.2 General notes”, page 4 ⇒...
  • Page 9 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 The gear change points are calculated automatically (depending on the driving situation and the resistance to motion).
  • Page 10 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Observe the information shown on the packaging of the oil. Special tools For a complete list of special tools used in this Workshop Manual ⇒...
  • Page 11 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Threaded holes which take self-locking bolts or bolts coated with locking fluid must be cleaned (using a tap or similar). Oth‐...
  • Page 12 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Technical data ⇒ “4.1 Capacities”, page 8 ⇒ “4.2 Oil distribution”, page 9 Capacities ⇒...
  • Page 13 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Capacities Automatic gearbox 0D5 Fluid change ♦ No change required ♦ Lifetime filling; change only after repairs, e.g. if centre differential...
  • Page 14 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Gearboxes with separate oil systems can be identified by the presence of an oil escape hole -arrow-.
  • Page 15 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Transmission layout 1 - Rear final drive ❑ Removing and installing ⇒ Rear final drive; Rep.
  • Page 16 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 32 – Torque converter Torque converter For all torque converter procedures, refer to ⇒ Servicing 8-speed automatic gearbox;...
  • Page 17 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 37 – Controls, housing Selector mechanism ⇒ “1.1 Exploded view - selector mechanism”, page 13 ⇒...
  • Page 18 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 4 - Bolt ❑ Cannot be ordered separately ❑ 3.2 Nm 5 - Selector lever handle, bottom section ❑...
  • Page 19 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Exploded view - manual release mech‐ anism for parking lock ⇒ “1.2.1 Exploded view - manual release mechanism for parking lock, A4/A5”, page 15...
  • Page 20 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 1.2.2 Exploded view - manual release mechanism for parking lock, Q5 1 - Manual release cable (rear) ❑...
  • Page 21 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 1. Checking locking functions/function of button Step 1.1 • Engine running, gearbox in position “P” and brake pedal not pressed.
  • Page 22 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 2. Checking operation of selector mechanism (shiftlock) Step 2.1 • Engine running, gearbox in position “D” and vehicle moving at a speed above 3 km/h.
  • Page 23 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 3. Checking gear indicator Step 3.1 • Engine running. – Move selector lever to positions “P”, “R”, “N”, “D/S” and “+/–”...
  • Page 24 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 4. Checking display in instrument cluster Step 4.1 • Engine running, gearbox in position “P” and brake pedal not pressed.
  • Page 25 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Take release tool -2- out of vehicle tool kit. – Insert release tool into mounting -1- for manual release mech‐...
  • Page 26 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Take release tool -1- out of vehicle tool kit. – Insert release tool into mounting -2- for manual release mech‐...
  • Page 27 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Torque wrench - V.A.G 1410- Removing • Ignition switched off. – Pull off selector lever handle (top section) -1- upwards -arrows-.
  • Page 28 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Detaching and attaching selector lever boot on selector lever handle Disconnecting – Remove selector lever handle ⇒...
  • Page 29 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Unplug electrical connector -1-. – Unscrew bolts -arrows- and remove selector mechanism -2-.
  • Page 30 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Unscrew bolts -arrows-, detach parking lock manual release cable -1- and move cable clear.
  • Page 31 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Release catches -arrows A- and move sleeve -1- on manual release cable in direction of -arrow B-.
  • Page 32 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Installing Installation is carried out in reverse order; note the following: ♦ Manual release cable -2- should not be in contact with parking lock lever -1- to avoid transmission of mechanical vibration.
  • Page 33 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Release catches -arrows A- and move sleeve -1- on manual release cable in direction of -arrow B-.
  • Page 34 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove cable tie -arrow- from parking lock lever -3-. Note ♦ The parking lock must not be engaged during the next steps.
  • Page 35 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Fit oil seal on gearbox housing and press in as far as stop -arrow- using a suitable socket.
  • Page 36 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Removing and installing gearbox ⇒ “2.1 Removing gearbox”, page 32 ⇒ “2.2 Installing gearbox”, page 62 ⇒...
  • Page 37 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Engine and gearbox jack - VAS 6931- ♦ Adapter - VAS 6948- ♦...
  • Page 38 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Adapter -T40314- ♦ Tensioning strap - T10038- ♦ Brace -T40335- (not illustrated) Preparing gearbox support - T40173- : –...
  • Page 39 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove bolts -2 … 5- securing gearbox to engine (accessible from above).
  • Page 40 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Detach bottom cover -1- from gearbox -arrow-. NOTICE Risk of engine damage if valve gear drive slips –...
  • Page 41 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Move electrical wiring harness clear. NOTICE Risk of irreparable damage due to electrostatic discharge.
  • Page 42 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Hose clamps up to 25 mm - 3094- ♦ Ring spanner insert AF 16 - V.A.G 1332/14- ♦...
  • Page 43 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Tensioning strap - T10038- ♦ Gearbox support - T40173- ♦ Wrench 21 mm - T40263- ♦...
  • Page 44 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Preparing gearbox support - T40173- : – Mounting block -arrow- must be rotated so that the longer side faces upwards, as shown in illustration.
  • Page 45 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Unscrew bolts -arrows- and move parking lock manual release cable -1- clear.
  • Page 46 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Move electrical wiring harness clear. – Release hose clip -arrow- and detach coolant hose.
  • Page 47 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove bolts -arrows- for tunnel cross member. • For illustration purposes, the gearbox support - T40173- is not shown.
  • Page 48 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Tensioning strap - T10038- ♦ Gearbox support - T40173- ♦ Wrench 21 mm - T40263- ♦...
  • Page 49 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Preparing gearbox support - T40173- : – Mounting block -arrow- must be rotated so that the longer side faces upwards, as shown in illustration.
  • Page 50 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove nuts -1, 3- on both sides and detach cover -2- for drive shaft.
  • Page 51 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove bolt -arrow- and move coolant hose to side. – Remove bolts -arrows- and press coolant pipe (right-side) to side.
  • Page 52 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Insert brace -T40335- in subframe on both sides. If necessary, adjust brace at knurled handle -1-.
  • Page 53 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove bolts -arrows- for tunnel cross member. • For illustration purposes, the gearbox support - T40173- is not shown.
  • Page 54 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Tensioning strap - T10038- ♦ Gearbox support - T40173- ♦ Wrench 21 mm - T40263- ♦...
  • Page 55 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Preparing gearbox support - T40173- : – Mounting block -arrow- must be rotated so that the longer side faces upwards, as shown in illustration.
  • Page 56 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove bolts -2 … 5- securing gearbox to engine (accessible from above).
  • Page 57 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove bolts -arrows- and push ATF cooler slightly to one side with hoses -1, 2, 4- attached.
  • Page 58 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove bolts -arrows- and press coolant pipe (right-side) to side. NOTICE Risk of irreparable damage due to electrostatic discharge.
  • Page 59 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Support steering rack -2- with engine and gearbox jack - VAS 6931- (place a suitable piece of foam -1- between steering rack and jack).
  • Page 60 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Hose clamps up to 25 mm - 3094- ♦ Ring spanner insert AF 16 - V.A.G 1332/14- ♦...
  • Page 61 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Gearbox support - T40173- ♦ Wrench 21 mm - T40263- ♦ Adapter -T40314- ♦...
  • Page 62 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Preparing gearbox support - T40173- : – Mounting block -arrow- must be rotated so that the longer side faces upwards, as shown in illustration.
  • Page 63 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove bolts -2 … 5- securing gearbox to engine (accessible from above).
  • Page 64 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove bolts -arrows- and push ATF cooler slightly to one side with hoses -1, 2, 4- attached.
  • Page 65 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove bolts -arrows- and press coolant pipe (right-side) to side. NOTICE Risk of irreparable damage due to electrostatic discharge.
  • Page 66 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove bolts -arrows- for tunnel cross member. • For illustration purposes, the gearbox support - T40173- is not shown.
  • Page 67 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 NOTICE Risk of leaks if ATF oil pan is damaged. – Do not apply gearbox support - T40173- at ATF oil pan.
  • Page 68 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Vehicles with sealing element: – Clean contact surface -1- on timing chain cover (bottom) and sealing element -2- with cleaning solution - D 009 401 04- .
  • Page 69 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Tighten bolts -1- and -11-. – Bring steering rack back into its installation position and se‐...
  • Page 70 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 All vehicles: – Remove transportation lock - T40170- . • The following step is necessary to ensure that the torque con‐...
  • Page 71 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Install cover -1-. Perform remaining installation steps in reverse sequence; ob‐ serve the following: –...
  • Page 72 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Choose and select following options one Select own test after the other: ♦...
  • Page 73 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ The aluminium bolts -2 … 11- may only be used twice. After first use, bolts must therefore be identified with an “X”...
  • Page 74 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Assembly mountings ⇒ “3.1 Exploded view - assembly mountings”, page 70 ⇒ “3.2 Removing and installing tunnel cross member”,...
  • Page 75 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Removing and installing tunnel cross member ⇒ “3.2.1 Removing and installing tunnel cross member, A4/A5”, page 71 ⇒...
  • Page 76 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Unscrew bolts -arrows- and nuts -1- and remove tunnel cross member. Installing Installation is carried out in reverse sequence.
  • Page 77 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Removing – Remove noise insulation (centre and rear) ⇒ General body repairs, exterior; Rep. gr. 66 ; Noise insulation; Removing and installing noise insulation .
  • Page 78 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Push clamps towards rear, lower front silencers slightly and tie up with tensioning strap - T10038- , as shown.
  • Page 79 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Transporting gearbox Special tools and workshop equipment required ♦ Hook and support tool - 3311- with bolt -3311/1- ♦...
  • Page 80 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Securing to engine and gearbox sup‐ port Special tools and workshop equipment required ♦...
  • Page 81 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ATF circuit ⇒ “6.1 Exploded view - ATF circuit”, page 77 ⇒ “6.2 Removing and installing ATF cooler”, page 79 ⇒...
  • Page 82 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Disconnecting ATF line – Release retainer -1- -arrows B- on plug-in connector -2- and lift -arrow A-.
  • Page 83 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 10 - Bolt ❑ 8 Nm Disconnecting ATF line – Release retainer -1- -arrows B- on plug-in connector -2- and lift -arrow A-.
  • Page 84 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Removing – Remove noise insulation ⇒ General body repairs, exterior; Rep. gr. 66 ; Noise insulation; Removing and installing noise insulation : ♦...
  • Page 85 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Rules for cleanliness ⇒ page 4 ♦ Seal off open lines and connections with clean plugs from en‐...
  • Page 86 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ⇒ “7.1 Overview of fitting locations - drain and inspection plugs”, page 82 ⇒...
  • Page 87 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Adapter for oil filling - VAS 6262 A- ♦ Flexible hose adapter - VAS 6262/5- ♦...
  • Page 88 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Mark length on breather pipe and shorten breather pipe using pipe cutter -6056/2- .
  • Page 89 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ 0D5-Gearbox ♦ 01 - Self-diagnosis compatible systems ♦ 02 - Gearbox electronics ♦...
  • Page 90 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Unscrew plug for ATF inspection and filler hole -arrow B-; drain off any excess ATF if necessary.
  • Page 91 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Draining and filling ATF Special tools and workshop equipment required ♦ ⇒ “7.2 Tools for filling ATF”, page 82 ♦...
  • Page 92 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Unscrew plug for ATF inspection and filler hole -arrow B-. – Insert adapter for filling ATF oil - VAS 6262/5- into ATF in‐...
  • Page 93 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 38 – Gears, control ATF system ⇒ “1.1 Removing and installing oil pan”, page 89 For all further ATF system procedures, refer to ⇒...
  • Page 94 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Screw in bolts -1, 2- by hand until bolt heads make contact.
  • Page 95 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Mechatronic unit For all mechatronic unit procedures, refer to ⇒ Servicing 8-speed automatic gearbox; Rep. gr. 38 ; ATF system...
  • Page 96 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 39 – Final drive - front differential Final drive ⇒ “1.1 Exploded view - final drive”, page 92 ⇒...
  • Page 97 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 12 - Circlip ❑ Renew 13 - Plug ❑ For inspection and filler hole ❑...
  • Page 98 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Cover for front final drive - tightening torque and sequence – Tighten bolts in stages in the sequence described:...
  • Page 99 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove bolts securing cover for front final drive in the se‐ quence -11 ... 1-.
  • Page 100 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Gear oil ⇒ “2.1 Checking gear oil level”, page 96 ⇒ “2.2 Draining and filling gear oil”, page 102 Checking gear oil level ⇒...
  • Page 101 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 • Gearbox is in position “P”. • Parking brake button must be pulled up to apply the electro‐...
  • Page 102 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Used oil collection and extraction unit - VAS 6622A- ♦ Hand pump for filling gearbox - VAS 6617- ♦...
  • Page 103 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Procedure – Place used oil collection and extraction unit - VAS 6622A- be‐...
  • Page 104 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Hand pump for filling gearbox - VAS 6617- ♦ Used oil collection and extraction unit - VAS 6622- ♦...
  • Page 105 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – A cloth should be placed on the tunnel cross member to pre‐...
  • Page 106 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Draining and filling gear oil Distinguishing oil systems ⇒ “4.2 Oil distribution”, page 9 ⇒...
  • Page 107 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Draining – Remove noise insulation ⇒ General body repairs, exterior; Rep. gr. 66 ; Noise insulation; Removing and installing noise insulation : ♦...
  • Page 108 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Tighten new plug -arrow A- on front final drive. • The level does not need to be re-checked after this step.
  • Page 109 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Engine and gearbox jack - VAS 6931- ♦ Tensioning strap - T10038- for Q5 ♦...
  • Page 110 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Preparing gearbox support - T10337- – Remove rubber overlay -1- from gearbox support - T10337- .
  • Page 111 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 A4/A5: – Unscrew bolts -arrows- and nuts -1- and place tunnel cross member on gearbox support - T10337- .
  • Page 112 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Unscrew bolts -arrows- and place tunnel cross member on gearbox support - T10337- .
  • Page 113 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Screw adapter -VAS 6617/6- with adapter -VAS 6617/2- hand- tight into inspection and filler hole for transfer box.
  • Page 114 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Used oil collection and extraction unit - VAS 6622- ♦ Safety goggles Requirements ♦...
  • Page 115 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Unscrew drain plug -arrow B- on front final drive and drain off gear oil.
  • Page 116 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove plug -arrow A- on housing for centre differential. – Screw adapter - VAS 6617/6- hand-tight into inspection hole for transfer box -arrow A- together with adapter - VAS 6617/2- and fill up transfer box with approx.
  • Page 117 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Gear oil cooler and pipes ⇒ “3.1 Removing and installing gear oil cooler”, page 113...
  • Page 118 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Removing – Remove rear noise insulation -2- ⇒ General body repairs, ex‐ terior; Rep. gr. 66 ; Noise insulation; Removing and installing noise insulation .
  • Page 119 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Oil seals ⇒ “4.1 Renewing oil seal (left-side)”, page 115 ⇒ “4.2 Renewing oil seal (right-side)”, page 117 Renewing oil seal (left-side) ♦...
  • Page 120 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Remove bolts securing cover for front final drive in the se‐ quence -11 ... 1-.
  • Page 121 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Lightly lubricate outer circumference and sealing lip of oil seal with gear oil.
  • Page 122 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Removing • Gearbox in vehicle – Remove flange shaft (right-side) ⇒ page 121 –...
  • Page 123 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Differential ⇒ “5.1 Removing and installing flange shaft (left-side)”, page 119 ⇒ “5.2 Removing and installing flange shaft (right-side)”,...
  • Page 124 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – To avoid damaging oil seal, support flange shaft -arrow- and guide it out through opening in gearbox.
  • Page 125 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 – Slide flange-shaft (left-side) -2- into gearbox in direction of -arrow B- (keep end of shaft centred while guiding it into oil seal on front final drive -arrow 3-).
  • Page 126 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ♦ Multi-purpose tool - VW 771- with -VW 771/43- (and -VW 771/45- for M14 thread) ♦...
  • Page 127 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Installing Installation is carried out in reverse order; note the following: • Renew circlip after removal –...
  • Page 128 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Centre differential For all centre differential procedures, refer to ⇒ Servicing 8-speed automatic gearbox; Rep. gr. 39 ; Centre differential .
  • Page 129 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 Gearbox control system ⇒ “7.1 Overview of fitting locations - gearbox control system”,...
  • Page 130 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ 8-speed automatic gearbox 0D5 - Edition 07.2018 ❑ Components cannot be renewed separately if defective ❑ All components are checked via self-diagnosis ❑...