Massimo 110GKM-2 Owner's Manual

Hide thumbs

page of 45

/ 45
Bookmarks

Quick Links

Download this manual

□110GKM-2

□125GKM-2

OWNER'S MANUAL

No one under the age of 16 should operate this go

kart. Always wear a helmet it could save your life !

READ THIS MANUAL CAREFULLY!

Provincial / Municipal governments have different

regulations pertaining to owning and operating an

off-road vehicle, learn the regulations in your area.

Need help?

Do you have a question about the 110GKM-2 and is the answer not in the manual?

Questions and answers

Summary of Contents for Massimo 110GKM-2

Page 1 □110GKM-2 □125GKM-2 OWNER’S MANUAL No one under the age of 16 should operate this go kart. Always wear a helmet it could save your life ! READ THIS MANUAL CAREFULLY! Provincial / Municipal governments have different regulations pertaining to owning and operating an...
Page 2 To the Owner Congratulations on your purchase of this Go Kart. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable Go Kart operation. For questions regarding operation and maintenance of this Go Kart, please contact your dealer.
Page 3 To emphasize special important information in the manual, please note the following : This is the alert symbol. The symbol means ATTENTION!, BECOME ALERT!, YOUR SAFETY IS INVOLVED. To emphasize important safety information, the word WARNING, with the alert symbol, has special meaning: Indicates a potential hazard that could result in SEVERE WARNING: INJURY or DEATH to the operator, bystander or person...
Page 4 TABLE OF CONTENTS WARRANTY ..........................1 IMPORTANT LABELS WARNING LABELS ................2 SAFETY ............................3 DESCRIPTIONS AND PART LOCATIONS ................4 IGNITION KEY........................5 BRAKE PEDAL ........................5 GAS PEDAL ........................5 PARKING BRAKE LEVER ....................5 FORWARD AND REVERSE LEVER .................. 5 FUEL TANK CAP .........................
Page 5 BATTERY PREPARATION ....................23 CHARGING THE BATTERY ....................24 MAINTENANCE ........................25 AIR FILTER ........................25 INSPECTION AND CLEANING ..................25 SPARK PLUG ........................26 ENGINE OIL ........................27 CHECKING THE ENGINE OIL ..................27 CHANGING THE ENGINE OIL ..................27 IDLE SPEED ADJUSTMENT ....................
Page 6 WARRANTY What this Warranty Does Not Cover This warranty does not cover the following 1. Damage due to lack or improper maintenance as described in this manual. 2. Damage which is caused by normal use and not caused by a defect in materials or workmanship.
Page 7 IMPORTANT LABELS WARNING LABELS...
Page 8 SAFETY 1. Always read and understand the use, make sure all tubes are securely in Owner’s/Operator’s manual and place and bolts are tight. warnings before starting the Go Kart for 11. Never operate Go Kart with long hair, the first time loose jewelry or loose clothing that could 2.
Page 9 DESCRIPTIONS AND PART LOCATIONS Front Wheel Front Shocks Steering Wheel Brush Guard Seat Belts Fuel Tank Seat Rear Shocks Rear wheels 10. Engine 11 Muffler 12. Drive Chain...
Page 10 Ignition key (1): When the ignition switch is placed in the (ON) position the engine can start when the ignition key is turned to the right. When the ignition switch is placed in the (OFF) position the engine will not start, or will turn off, if running.
Page 11 Fuel Tank Cap (1): To open fuel tank cap, Turn cap counter clockwise to remove. To re-install cap, turn cap clockwise until snug. Make sure cap is seated properly Oil Fill plug/Dipstick (2): To open Oil fill plug/Dipstick, turn cap counter clockwise to remove.
Page 12 DESCRIPTION AND PART FUNCTIONS SEAT ADJUSTMENT WARNING △ Failure to have the seat locked in position could be hazardous The seat coming loose could cause the operator to loose control. Never operate the Go Kart without the seat locked in place. Seat Latch (1) The seat latch is located under the driver side seat.
Page 13 FUEL AND OIL FUEL Never use leaded gasoline in this product. WARNING △ It could affect the engine’ s emissions and damage the engine. Fuel and fuel vapor are highly flammable Go Kart requires clean unleaded regular and toxic. You can be burned or poisoned gasoline with a minimum octane rating of while refueling.
Page 14 BREAK IN PERIOD components. Be careful not to load the engine too much. The initial 20 hours of operation is most important in the life of your Go Kart. Proper operation during this break in period will help assure maximum life of Allow oil to circulate before operating.
Page 15 PRE-RIDE INSPECTION WHAT TO CHECK FOR Inspecting and checking the condition of CHECK the Go Kart before each ride is important. Smoothness • Following the pre-ride check list will Steering No restriction of • help insure the you do not have movement mechanical problems which could result Correct fluid level...
Page 16 WARNING △ Carrying more than one passenger on this WARNING △ Go Kart could be hazardous Carrying more than one passenger could Operating this Go Kart in a irresponsible cause loss of control resulting in severe manner which includes jumping or other injury of death to the operator and/or stunts could be hazardous.
Page 17 OPERATING THE GO KART HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT certified motorcycle helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear.
Page 18 OPERATING THE GO KART SEAT BELTS WARNING △ Riding in this go kart without the seat belt harness worn and attached properly for both the operator and passenger could be hazardous Operating the go kart without the seat belt harness worn by both the operator and passenger increases the chance of injury or death in the event of an accident Never operate or allow a passenger to...
Page 19 OPERATING THE GO KART STARTING ENGINE To start the engine 1. Before starting the engine, ALWAYS REVIEW THE PRE RIDE INSPECTION PROCEDURES LISTED IN THIS MANUAL 2. Make sure parking brake lever(1) is set before attempting to start the engine. 3.
Page 20 OPERATING THE GO KART STARTING OFF 1. Once engine has warmed up, release parking brake by moving parking brake lever (1) to the forward position 2. Let off brake pedal (2) and gradually depress gas pedal (3) until kart moves. 3.Drive kart slowly until you become fully familiar with the Go Karts handling characteristics.
Page 21 OPERATING THE GO KART CLIMBING A HILL To operate the Go Kart going down a hill, follow the instructions below. 1. Stop and evaluate the hill before 1. Stop and evaluate the hill before attempting to climb. Make sure the hill is attempting to descend.
Page 22 OPERATING THE GO KART SKIDDING OR SLIDING In certain situations you may experience skidding or sliding even though the brakes are not applied. Follow the WARNING △ operating techniques listed below to regain control. Applying the parking brake while operating the Go Kart could be hazardous. Front wheel begins to slide or skid: Applying the parking brake while To regain traction, let off the throttle, do...
Page 23 OPERATING THE GO KART OPERATING THROUGH WATER Operating through water hazardous, especially if it is fast moving. WARNING △ Make sure the water your are operating through is shallow and is not more than Operating this Go Kart through fast or 10cm (4in) deep.
Page 24 OPERATING THE GO KART cold weather with snow, slush, water or OPERATING IN COLD WEATHER PRE RIDE INSPECTION ice, dry off the Go Kart including brake and throttle linkages. Apply the brakes Brake and throttle linkages: several times making sure that the Cold weather requires additional pre-ride friction has dried off the brake pads and inspection of the Go Kart before...
Page 25 OPERATING THE GO KART LOAD GUIDELINES AFTER MARKET PARTS Load guidelines including accessories: After market parts and accessories are Never exceed maximum load available from many manufactures. capability of the Go Kart. This includes We cannot confirm the quality, safety or the weight of the operator and any cargo.
Page 26 MAINTENANCE For maintenance, your Go Kart may be maintained by an authorized original manufacturer service dealer or a repair WARNING △ shop of your choosing. Following the proper maintenance Performing maintenance and procedures and time table for inspection while the engine is running maintenance listed in this manual is could be hazardous.
Page 27 MAINTENANCE CHART First 5 Before Every20 hours Every Every ITEM hours of each of operation 50 hours 100 hours operation ride or 1 month or 3 months or 6 months Exhaust pipe nuts and muffler bolts Air cleaner element Valve Clearance** Spark Plug Fuel Line Idle speed...
Page 28 BATTERY INSTALLATION AND MAINTENANCE WARNING △ Battery electrolyte (Sulfuric Acid) is poisonous , electrolyte can cause severe burns if contacts skin. Avoid contact with skin, eyes or clothing. If sulfuric acid is swallowed or splashed in the eyes, treat immediately. Sulfuric acid in the eyes can cause blindness.
Page 29 CHARGING THE BATTERY place. Note: Do not turn the charger on before attaching the charger clips to the battery terminals. The standard charging rate is 0.7A × 5 -10 hours. Maximum charging rate is 3A × 1hour 1. Attach the Charger to the battery terminals.
Page 30 MAINTENANCE AIR FILTER The air cleaner element needs to be CAUTION cleaned or replaced periodically (see chart for cleaning/replacement Clean air filter more frequently if Go intervals). The air filter element will need Kart is driven in wet, muddy or dusty to be cleaned more often if Go Kart is conditions.
Page 31 MAINTENANCE SPARK PLUG This Go Kart comes equipped with an A7TC spark plug. To inspect the spark plug, remove the plug cap (1) then remove the spark plug (2) from the engine with the spark plug tool provided. Inspect the plug for carbon deposits and clean if necessary with a wire brush.
Page 32 MAINTENANCE (0.8L) of engine oil. ENGINE OIL The proper amount and grade of engine 6. Re- install fill cap, Start engine and oil will have a great impact on the life of allow to run for a few minutes,Re-check the engine. Checking the oil daily and oil level and fill accordingly.
Page 33 MAINTENANCE the shocks in the front are not adjusted to IDLE SPEED ADJUSTMENT The idle speed should be set at 1500 ± the same settings, or if the shocks in the 100 RPMs back are not adjusted to the same To adjust the idle speed: settings.
Page 34 MAINTENANCE FUEL HOSE INSPECTION Inspect the fuel hose (1) for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any defects are found. BRAKES This Go Kart is equipped with rear hydraulic disk brakes WARNING △...
Page 35 MAINTENANCE VALVE CLEARANCE Adjusting the valves should be done by Intake: 0.002 in (0.05mm) authorized service center Exhaust: 0.003 in (0.0762mm) comparable servicing dealer. Proper valve gap will help keep Go Kart running at peak performance. Follow the valve gap adjustment intervals listed in the maintenance chart.
Page 36 MAINTENANCE Lubricating the chain before each ride CHAIN AND SPROCKET will help to ensure maximum life of the INSPECTION chain and sprockets. Inspect drive chain for wear, rust, bound links, proper lubrication and proper Instructions for cleaning and chain tension. lubrication: If drive chain has a problem, correct or 1.
Page 37 MAINTENANCE plug type patch kit and air pump with TIRES Inspect tires before each ride, this should you. include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (0.16 in.) replace the tire. 3.
Page 38 MAINTENANCE STORAGE If the Go Kart is left unused for an extended period of time proper storage maintenance is required. Returning to service 1. Wash Go Kart thoroughly, then wax plastics and 1. Wash Go-Kart thoroughly. painted parts with a non abrasive auto wax. Note: Keep water away from Coat vinyl seat and rubber parts with a vinyl/rubber air intake and muffler outlet...
Page 39 MAINTENANCE WASHING THE GO KART 1.Wash mud and dirt off Go Kart with low water pressure from a hose. 2.Wash Go Kart using a mild detergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the Go Kart.
Page 40 TROUBLESHOOTING Trouble Possible cause Solution Engine will not • Fuse is burned out • Replace fuse start - Starter • Battery terminal is loose • Tighten terminal motor does not • Starter motor not working • Take to a service center turn over Engine will not •...
Page 41 TORQUE SPECIFICATIONS FASTNER TORQUE TORQUE THREAD SIZE (ft.lbs.) / (in.lbs.) (nm) 5 mm bolts and nuts 39-52 in.lbs. 4.5 - 6 nm 6mm bolts and nuts 69 - 104 in. lbs. 8 - 12 nm 8mm bolts and nuts 13 - 18 ft.lbs. 18 - 25 nm 10 mm bolts and nuts 22 - 29 ft.lbs.
Page 42 SPECIFICATIONS Engine Suspension Displacement 107cc Front Type Double A-arm Starting Electric Rear Type Double shock Spark Plug Type A7TC Shock Type Front Hydraulic Cooling Air cooled Shock Type Rear Hydraulic Engine Oil 0.8qt.(0.8L) Braking Capacity Rear Brakes Hydraulic disk Engine Oil Type SAE 15W-40SF Tires Front Tire Size...
Page 43 Engine Suspension Displacement 119.6cc Front Type Double A-arm Starting Electric Rear Type Double shock Spark Plug Type A7TC Shock Type Front Hydraulic Cooling Air cooled Type Rear Hydraulic Engine Oil 0.8qt.(0.8L) Braking Capacity Rear Brakes Hydraulic disk Engine Oil Type SAE 15W-40SF Tires Ignition Type...
Page 44 CIRCUIT DIAGRAM...
Page 45 VEHICLE AND ENGINE NUMBER LOCATION The Vehicle identification number and the engine number are needed when calling for parts, service center help or when registering your Go Kart. Locate the numbers and list the numbers below for your reference. The 17 digit Vehicle Identification Number (VIN) is stamped on the right side of the go-kart on the metal frame.

This manual is also suitable for:

125gkm-2 Gkm125