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SPS electronic HA 3600D Manual

Hipot tester

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Manual
Hipot Tester
HA 3600D
Update status: 02.2025

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Summary of Contents for SPS electronic HA 3600D

  • Page 1 Manual Hipot Tester HA 3600D Update status: 02.2025...
  • Page 3 Content Content 1 General Information ______________________________________________ 5 Information on this operating manual ............... 5 Requirements for the operation of this device ............7 1.2.1 Regulations for application..................7 1.2.2 Product liability ......................7 General safety regulations ..................8 1.3.1 Obligations of the operator ..................8 1.3.2 Operating instructions for personnel ...............
  • Page 4 Content 3.12 Operating modes (switch 4) ................... 26 3.12.1 "test" ........................26 3.12.2 "time base" [ test (t) ] (only HA3600D) ..............27 3.12.3 Operating mode "burn" ..................28 4 Interface configuration ____________________________________________ 29 Warning light connector (17) .................. 29 Phono socket "rem.ctrl."...
  • Page 5 Should you, while perusing this operating manual, find any misprints, any information you do not understand or which are incorrect please do not hesitate to inform SPS electronic GmbH about same. Structure This operating manual is divided into nine chapters and one annex.
  • Page 6 1 General Information ... P ICTOGRAPHS YMBOLS Enumerations are characterized by the symbol "●". Example: ● Protective conductor test (PE-test) ● Insulation test (IS-test) Operations are divided into consecutively numbered sequences of operations. Example: 1. Switch on key switch 2. Push key ON 3.
  • Page 7  use of components, tools, additional installations, supplements and working material which have not been approved or recommended by SPS electronic GmbH  building in of spare parts which are not original SPS electronic GmbH spare parts or of spare parts from suppliers not recommended by SPS electronic GmbH 1.2.2 Product liability...
  • Page 8 1 General Information 1.3 General safety regulations This safety tester HA 3600 has been manufactured according to the state of the art at the time of its delivery. Nevertheless the tester is not without hazards if it is applied by untrained personnel, applied improperly or not applied according to regulations.
  • Page 9 1.4 Safety equipment 1.3.3 Information on further publications For the protection of persons the trade associations and unions have published below literature:  Installation and Operation of Electrical Installations DIN EN 50191  Protection against Electric Shock – DIN EN 50274 Protection against unintended direct contact of dangerous active parts ...
  • Page 10 1 General Information Setup of a test station without positive protection against electric shock hazard (excerpt from the memorandum on accident prevention, copy 4/89, of the trade association of precision mechanics and electrical engineering, Köln.) With test prods (High voltage pistols SP02/SP03) ...
  • Page 11 Steplessly adjustable voltage setting up to 5000 VAC. tripping current up to 100 mAAC, steplessly adjustable internally in the device Display unit for voltage. HA 3600D 14" / 3 HU High voltage tester with the operating modes: – "test" – "burn"...
  • Page 12 2 Description Technical Data Measurements Output voltage HA3600A, HA3600D HA3600A: range: 0 – 5 kV width: 360 mm distortion: < 5% depth: 330 mm frequency: 50 Hz – 60 Hz height: 157 mm (=14" / 3 HU)  potential free to housing and mains Weight HA3600A: 180 N (gross) HA3600D:...
  • Page 13 2.3 Operating controls – Front side Operating controls – Front side Front view HA 3600 A Pos Description Function Illuminated button "off" Interrupts generation of high voltage. ■ ■ In addition this key serves as a kind of emergency switch. Automatic interruption As soon as the internally set current limit (1 mA –...
  • Page 14 2 Description Operating controls – Front side Front view HA 3600 D Pos Description Function – ■ Toggle switch " x 1/ x 2" To change the range of the test voltage. Switch position range: x1: 0 kV – 2.5 kV x2: 0 kV –...
  • Page 15 2.5 Operating Controls – Rear side Operating Controls – Rear side 16 17 Rear view HA 3600 A/D Pos Description Function 16 Fuse holder F1 Main fuse for tester, 6.3 As ■ ■ 17 Fuse holder F2 ■ ■ Fuse for the warning lamps, 1 As 18 Connection socket X1 Connection socket for external warning light (accessories WL23) ■...
  • Page 16 2 Description Operating Controls - Accessories 2.6.1 External warning light set (21) Type: WL 23 / WL 25 Connection: To warning light socket (18) Function: display of operation condition For pin configuration please see p. 29 Caution – danger of life! Connection carries mains voltage (230 V) ! 2.6.2 Test pistols (22, 23) Type:...
  • Page 17 2.6 Operating Controls - Accessories 2.6.3 Foot switch (24) (only HA3600D) Type: FS 01-5 Connection: to phono socket "rem.ctrl." (20) Function: start of test in operating mode "time base" For pin configuration please see p. 30 high voltage tester HA3600...
  • Page 18 2 Description Putting into operation 2.7.1 Requirements Tester HA 3600 as well as all of the elelctric connections and lines must be in operational and reliable condition. The General Safety Regulations (pl. see chapter 1.3) and the generally applicable legal rules as well as other binding directives for industrial safety, for accident prevention and for the protection of the environment have to be adhered to and persons staying in the area of operation must be informed respectively.
  • Page 19 3.1 Abbridged operating instructions for a quick start Operation Abbridged operating instructions for a quick start For HA 3600 A : Use this abridged instruction only if the full operating manual has been read and understood! Connect device ( see p. 18 ) Connect accessories ( see p.
  • Page 20 3 Operation For HA 3600 D : Use this abridged instruction only if the full operating manual has been read and understood! Connect device ( see p. 18 ) Connect accessories ( see p. 16+17 ) Switch device on by means of "key switch" (3) and the "on" switch (2) ( see p. 21 ) Select voltage range with toggle switch "...
  • Page 21 (21) ● (accessories) The high voltage tester HA 3600A / HA 3600D is now generating high voltage! Only HA3600D: when selector switch (4) is set to "time base", it is additionally necessary to activate the time base by means of key "start"...
  • Page 22 3 Operation Selection of operating mode Set operating-mode selector switch (4) to the desired ● operating mode.  The individual operating modes are described from page 26 on.  If the operating mode "burn" is selected, continue with "Connection of DUT" Selection of voltage range (only HA3600D) Set toggle switch "...
  • Page 23 3.6 Setting of tripping current Setting of tripping current (only HA 3600 D) push key (14) and set the desired tripping current with the ● potentiometer (13).  The tripping current must exceed the limit value of the set test range by 10%, i.e. –...
  • Page 24 3 Operation Setting of test voltage Control knob "test voltage" (8) is used to set the desired test voltage. ●  The test voltage must exceed the limit value of the actually set test range by at least 10% . HA3600A: by at least 0.5 kV HA3600D: in toggle switch (9) position –...
  • Page 25 3.9 Connection of DUT Connection of DUT In the operating modes "test" and "burn" high-voltage is transferred as soon as the test pistols are connected!  In case there is a power switch (1) at the DUT, same has to be closed! Extend test prods of high voltage test pistols (22) –...
  • Page 26 3 Operation 3.11 Switching off the tester press key "off" (1) , ● turn key switch (3) to the left, ● pull power plug from power socket. ● 3.12 Operating modes (switch 4) 3.12.1 "test" Allows careful testing because the high voltage is switched off by an electronic circuit breaker as soon as fault current (exceeding of set current limit) has occured.
  • Page 27 3.12 Operating modes (switch 4) 3.12.2 "time base" [ test (t) ] (only HA3600D) This operating mode permits a testing as in the "test" operating mode, however testing is possible over a specified time range. Preselection of test time see page 23, "Preselection of test time" ●...
  • Page 28 3 Operation 3.12.3 Operating mode "burn" Caution! The maximum test time for operating mode "burn" is 3 minutes! If an error has to be located, more often then not it is advisable to combine a high current with a high voltage.
  • Page 29 4.1 Warning light connector (17) Interface configuration Warning light connector (17) 3 = LA (HV off) 1 = L1 off 2 = LA (HV on) Caution – Danger of life! Connection via supply voltage (230 V) Description Configuration L1 off Reference potential for warning lights [LA (HV on) / LA (HV off)] LA (HV on) Connection for warning lights (red).
  • Page 30 4 Interface configuration Phono socket "rem.ctrl." (only HA3600D) Description Configuration Start TB Start of time base (input 24V: max. 10 mA). Shared contact for outputs Fail, Pass, Test Fail FAIL signal Test TEST signal (active during a test) Pass PASS signal + UN +24V, for inputs "Start"...
  • Page 31 4.3 High voltage sockets High voltage sockets For test voltage Pos. 5 Pos. 6 high voltage tester HA3600...
  • Page 33 EU-Konformitätserklärung EU Declaration of Conformity Wir / we : SPS electronic GmbH The Electrical Safety Test Company Eugen-Bolz-Straße 8 D-74523 Schwäbisch Hall erklären hiermit, dass das nachfolgend genannte Gerät den einschlägigen grundlegenden Sicherheitsforderungen der EU-Richtlinien entspricht. declare, that the following unit complies with all essential safety requirements of the EU Directives.