SPS electronic S1801M Series Operating Manual

Safety tester
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Safety Tester Series S 1801 M
Eugen-Bolz-Straße 8, 74523 Schwäbisch Hall
Phone: +49 791 20 212 - 0
Fax:
+49 791 20 212 - 999
Operating Manual
Date: 19 Apr. 2021
SPS electronic GmbH
e-mail:
info@spselectronic.com
Internet:
www.spselectronic.com

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Summary of Contents for SPS electronic S1801M Series

  • Page 1 Operating Manual Safety Tester Series S 1801 M Date: 19 Apr. 2021 SPS electronic GmbH Eugen-Bolz-Straße 8, 74523 Schwäbisch Hall Phone: +49 791 20 212 - 0 e-mail: info@spselectronic.com Fax: +49 791 20 212 - 999 Internet: www.spselectronic.com...
  • Page 3: Table Of Contents

    Table of Contents Table of Contents 1 General Information ______________________________________________ 5 1.1 Information on this operating manual ................5 1.2 Requirements for the operation of this device ............. 6 1.2.1 Regulations for application ..................6 1.2.2 Product liability ......................6 1.3 General safety regulations ..................
  • Page 4 Table of Contents 6 Creation of test programmes ______________________________________ 24 6.1 General information ....................24 6.1.1 Integrated Dummy Test Program ................24 6.2 Managing of test programs ..................24 6.2.1 Import and Export of Test Programs ............... 25 6.3 Editing of a test program ................... 26 6.3.1 Common parameters and programme settings ............
  • Page 5: General Information

    Should you, while perusing this operating manual, find any misprints, any information you do not understand or which are incorrect please do not hesitate to inform SPS electronic GmbH about same. Pictographs and Symbols ...
  • Page 6: Requirements For The Operation Of This Device

     use of components, tools, additional installations, supplements and working material which have not been approved or recommended by SPS electronic GmbH  building in of spare parts which are not original SPS electronic GmbH spare parts or of spare parts from suppliers not recommended by SPS electronic GmbH 1.2.2 Product liability...
  • Page 7: General Safety Regulations

    1.3 General safety regulations 1.3 General safety regulations This safety tester S1801M has been manufactured according to the state of the art at the time of its delivery. Nevertheless the tester is not without hazards if it is applied by untrained personnel, applied improperly or not applied according to regulations.
  • Page 8: Safety Installations

    1 General Information 1.3.3 Safety installations The S1801M testers are, for the safety of the operating personnel, equipped with below safety equipment:  safety current limiting for insulation test and high voltage test  protective low voltage for protective wire test Capacitive DUTs and DC high voltage When testing with DC high voltage, capacitive DUTs are getting charged.
  • Page 9: Description

    2.1 Device functions Description The devices S1801M are safety current limited acc. to EN 50 191, and are n o t equipped with a hardware safety circuit. 2.1 Device functions You can perform safety tests at electric devices according to standard test regulations (EN, IEC, VDE etc.) with the safety tester S1801M.
  • Page 10: Technical Data

    2 Description 2.2 Technical Data Measurements and weights ca. 360 / 330 / 160 mm (14" / 3 HU) Width / depth / height weight ca. 10.0 kg Ambient operation: 15 °C – 40 °C temperature storage: 5 °C – 60 °C Air humidity max.
  • Page 11 2.2 Technical Data HV Test (High Voltage Test) free programmable from 100* up to 6000 V DC * up to 199 V not specified Test voltage free programmable from 100* up to 5500 V AC residual ripple DC: < 3% acc. VDE 0432 / EN 61180 ...
  • Page 12: Set-Up Of Device

    2 Description 2.3 Set-up of device 2.3.1 Front side S1801M: S1801 USB Port – to connect an USB-stick (data exchange, firmware update, etc.) Telltale lights – indicating test results or running test LC – Display – well, it's the display. Function Keys –...
  • Page 13: Rear Side

    2.3 Set-up of device 2.3.2 Rear side S1801M: 1 power switch for switching device on and off, and cold equipment socket for power supply cable 2 USB connector 3 RS232 interface: serial interface for connection of a PC 4 LAN interface: Ethernet connection 5 I/O interface 6 ventilation grid –...
  • Page 14: Putting Into Operation

    3 Putting into operation Putting into operation 3.1 Requirements Tester S1801M as well as all of the elelctric connections and lines must be in operational and reliable condition. The General Safety Regulations (pl. see chapter 1.3) and the generally applicable legal rules as well as other binding directives for industrial safety, for accident prevention and for the protection of the environment have to be adhered to and persons staying in the area of operation must be informed respectively.
  • Page 15: General Operation

    4.1 Explanation of operating elements General Operation 4.1 Explanation of operating elements Cursor keys Telltales FAIL – Testing – PASS Alphanumerical keypad with keys "E ", "E ", NTER "S " and "D " HIFT ELETE Hotkeys F1 – F2 – F3 START key Operating element Function Telltale lights...
  • Page 16: Display

    4 General Operation 4.2 Display 4.2.1 Start Screen Device type: S1801M Active program: "Dummy_test_01" Press key "Start" to start program If you need help, press key "5" Menu List Results [F1] [F2] [F3] This is the start screen of device S1801M. From here, all device functions can be accessed quickly. The start screen is shown –...
  • Page 17: Start Screen: Quick Overview

    4.2 Display 4.2.2 Start Screen: Quick overview Device type: S1801M Active program: Name of the "Dummy_test_01" loaded test program Press key "Start" to start program If you need help, press key "5" Menu List Results START Start next test with loaded test program Switch to another test program, View detailed results of...
  • Page 18: Operation Of Screen Menus

    4 General Operation 4.3 Operation of screen menus Operation of screen menus is taken out by means of the function keys F1, F2 F3, and the arrow keys. The function keys have a context-adaptive description at the bottom of the screen, showing which actions currently can be done.
  • Page 19: Changing The Test Program

    4.4 Changing the Test Program 4.4 Changing the Test Program To switch to another test program, press the key F1 "List" at the main screen: Device type: S1801M Active program: "Example 001" Press key "Start" to start program If you need help, press key "5" List Results Menu...
  • Page 20: Search In The Program List

    4 General Operation 4.4.1 Search in the program list If the program list contains a lot of test programs, one can use the "Search" feature to filter the list. Pressing will bring up a textbox to enter a term to search for: F1 "Search"...
  • Page 21: Testing Operation

    5.1 Outline Testing Operation 5.1 Outline  Connecting the DUT When using a connection panel (A7 / A8), the plug of the DUT is plugged into the socket on the connection panel. The PE test is carried out with the test probe connected to the console. For "manual"...
  • Page 22: Screen Display During A Test Step

    5 Testing Operation 5.2 Screen display during a test step When a test step is running, all important data is shown on the screen: - remaining time until end of step - the threshold values that must be met - the realtime readout of actually measured values Detailed examples of information displayed by all test steps: PE: Protective Earth Test HV: High Voltage Test...
  • Page 23: Reviewing Test Results

    5.3 Reviewing Test results 5.3 Reviewing Test results When a test run has finished and the device is showing the start screen again, the key F2 "Results" can be used to review the results of the latest test run: Device type: S1801M Program result: MY TEST 001 1: Visual Test ...
  • Page 24: Creation Of Test Programmes

    The safety tester S1801M comes shipping with a premade "Dummy" test program. The "Dummy" test program is tailored so that you can use a test dummy of SPS electronic to ensure the correct function of the tester. The dummy program guides through the testing procedure, using text steps to give instructions what has to be switched at the dummy, what has to be connected at next, etc.
  • Page 25: Import And Export Of Test Programs

    6.2 Managing of test programs The available options are called by F2 "Action" , which brings up the context menu: Editor List EXAMPLE 001 1 VT: Visual Test EXAMPLE 002 2 HV: High Voltage Test EXAMPLE 003 Edit 3 VT: Visual Test MY TEST 001 4 HV: High Voltage Test MY TEST 002...
  • Page 26: Editing Of A Test Program

    6 Creation of test programmes 6.3 Editing of a test program When a new program has been created, or an existing program was chosen with "Edit", the program is shown in detail view for further editing: Program detail: MY TEST 000 Program detail: MY TEST 001 Visual Test <new entry>...
  • Page 27: Common Parameters And Programme Settings

    6.3 Editing of a test program 6.3.1 Common parameters and programme settings Common to all test steps are the fields " Passed" and "Failed" on the right side of the test parameter menu: Via these two lines you can establish how to continue the test process, if the respective test steps end either with the result "Pass"...
  • Page 28: Pe: Protective Earth Test

    6 Creation of test programmes 6.3.2 PE: Protective Earth Test The protective conductor test measures the resistance between Protective Earth Test Passed:  Continue Test time 1.0 s PE (earthing) and housing of DUT. The resistance should be  Goto I min 10 A ...
  • Page 29: Is: Insulation Resistance Test

    6.3 Editing of a test program 6.3.3 IS: Insulation Resistance Test Insulation Resistance Test Passed:  Continue With the insulation test, the insulation resistance between the Test time: 1.0 s  Goto U nom: 1000 V contacted potentials is evaluated. ...
  • Page 30: Hv: High Voltage Test

    6 Creation of test programmes 6.3.4 HV: High Voltage Test With the high voltage test, the electrical strength between the High Voltage Test Passed: contacted potentials is evaluated.  Continue Test time: 1.0 s  Goto U nom: 1000 V In case of insufficient or damaged electric strength of the ...
  • Page 31: Vt: Visual Test

    6.3 Editing of a test program 6.3.5 VT: Visual Test Visual Test Passed:  Continue Set switch#1 to position "2", This test step can be carried out in two different methods: as  Goto and switch#3 to position "4" ! ...
  • Page 32: I/O-Test

    6 Creation of test programmes 6.3.6 I/O-test By means of the I/O-test it is possible to transmit signals on the I/O-interface, or to read incoming signals. This way external systems can be controlled, or the test process can be controlled dependent on the condition of external systems by branching via the "If-Pass / If-Error"...
  • Page 33: Additional Functions And Settings

    7.1 Single Test Additional Functions and Settings 7.1 Single Test The single test operation is suitable for performing single tests with changing test parameters quickly and easily in sequence. To be able to find, for a new type of DUT, the appropriate test parameter to create a new test programme, the single step operation can be recommended.
  • Page 34: Operation Mode

    7 Additional Functions and Settings 7.3 Operation Mode Operation Mode Automatic IO signals Results Exclusive start Security Select Back 7.3.1 Automatic Automatic RS232  Ethernet Automatic mode License code Select Back In this menu, the operation mode "Automatic" can be activated. In this mode, the device is controlled by digital commands send over the selected interface type.
  • Page 35: Results

    7.3 Operation Mode 7.3.4 Results Results Don't save  Flash Clear results Copy results to USB Select Back These setting controls if and how the device will save the test results. In case of "Don't save", the device will only memorize the results of the latest test run. As soon as a new test run is started, the results of the preceding test can't be recalled anymore.
  • Page 36: Security

    7 Additional Functions and Settings 7.3.5 Security Via the safety options it is specified which kind of safety control is to be applied. This menu contains the sub-menus "HV/IS" and "FT/LC". This offers the possibility to use different safety controls for function test & leakage current test than for the HV- & IS-tests. The parameters in both sub-menus are exactly the same.
  • Page 37: Menu / "Setting

    7.4 Menu / "Setting" 7.4 Menu / "Setting" 7.4.1 Interface: Ethernet The ethernet interface primarily is used to integrate the tester into a network. However, "remote control" operation can be performed using this interface, too. Ethernet 192.168.99.254 255.255.255.0 10.10.5.1 Print IP 192.168.99.16 Print Port 9100...
  • Page 38: Setting Of Date And Time

    7 Additional Functions and Settings 7.4.4 Setting of date and time System Date / Time Date (M/d/yyyy) 11/12/2013 Time (h:mm AP) 12:34 PM Select Back The values in the active field can be changed with the up/down arrow keys. Alternatively, you can enter the values by entering the numbers directly.
  • Page 39: Annex

    Annex A: Interface Configuration Annex Interface Configuration A-1 External I/O Interface X6 PIN 20,21 Inputs 1-8 max. 250 mA per output / max. 1000 mA total Outputs 1-8 PIN 24,25 plug "ext. I/O" (X6) (D-sub 25, male, on rear panel) Basic circuit for using IO-interface X6 description configuration...
  • Page 40: Rear Connectors For Test Voltages

    7 Additional Functions and Settings A-2 Rear connectors for test voltages – 40 – safety tester S1801M...
  • Page 41: Busb Devices, And "Testing With High Voltage

    In case of any of these errors, please restart the device at least one time, i.e. switch the device off and on again. Usually there is no problem with the hardware, and the error will be gone after restart. If the error still persits, please contact the service of SPS electronic GmbH. safety tester S1801M...
  • Page 43 EU-Konformitätserklärung EU Declaration of Conformity Wir / we : SPS electronic GmbH The Electrical Safety Test Company Eugen-Bolz-Str. 8 D-74523 Schwäbisch Hall erklären hiermit, dass das nachfolgend genannte Gerät den einschlägigen grundlegenden Sicherheitsforderungen der EU-Richtlinien entspricht. declare, that the following unit complies with all essential safety requirements of the EU Directives.

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