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ABB SACE PR010/T Manual
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ABB SACE PR010/T Manual

ABB SACE PR010/T Manual

Test unit annex
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SACE PR010/T
test unit annex
ABB SACE
SACE PR010/T
RH0029002
L2551
EN
888.902.6111
www.intellirentco.com
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Summary of Contents for ABB SACE PR010/T

  • Page 1 SACE PR010/T test unit annex ABB SACE SACE PR010/T RH0029002 L2551 888.902.6111 www.intellirentco.com...
  • Page 2 CONTENTS Indications on the functions of the SACE PR010/T (version SW 7.0) ......5 SACE PR212/P protection release .
  • Page 3 11.1 Operation mode menu tree ..... 30 11.2 Indications on operation ......31 ABB SACE SACE PR010/T RH0029002 L2551 2/67 888.902.6111...
  • Page 4 14.4 Measurements ....... . 50 ABB SACE SACE PR010/T RH0029002...
  • Page 5 15.8 Status ........67 ABB SACE SACE PR010/T RH0029002...
  • Page 6 1. Indications on the functions of the unit SACE PR010/T (version SW 7.0) Electronic releases foreseen [also known as DUT (Device Under Test)]: SACE PR111 (in all IEC versions) SACE PR112 (in all IEC versions) SACE PR113 (in all IEC versions)
  • Page 7 2. Operative Define DUT protection parameters 2.2 Indications on operation • The SACE PR010/T unit can be used only with SACE PR212/P and SACE PR212/P-LSIG protection releases with test connectors on the front. Test connector • The automatic test and the manual test with default parameters may be performed only by turning the protection release to electronic SET with the dip switch provided.
  • Page 8 2. Select the type of CB and the current rating of the CT 3. Store the settings by pressing ENTER WARNING Connect the test wire provided (between the SACE PR010/T and the SACE PR212/P) the right way round (see drawing in par. 6). Manual test example for release PR212/P NOTE: the data indicating the type of CB and protection, the rated current of the CTs and the Neutral setting, are automatically identified by the PR010/T.
  • Page 9 I-f: 2.00 => 800 A(*) sensor is 400A. 11. Select the phase (or phases) on which to simulate the (L1+L2+L3) fault current. 12. Press ENTER to activate fault simulation. 3. SACE PR212/MP protection release ABB SACE SACE PR010/T RH0029002 L2551 8/67 888.902.6111 www.intellirentco.com...
  • Page 10 (ELT) 2. Download Program DUT with default parameters for normal operation default parameters 3. Def. parameters 1. For test Define DUT protection parameters in PR010/T 2. Operative Define DUT protection parameters ABB SACE SACE PR010/T RH0029002 L2551 9/67 888.902.6111 www.intellirentco.com...
  • Page 11 3.2 Indications on operation • The SACE PR010/T unit can be used with all SACE PR212/MP releases with test connectors on the front. Test connector • For the test with SACE PR212/MP protection releases version 1 (with automatic data reading by the PR010/T unit) the maximum test current is 7.3*In;...
  • Page 12 WARNING Connect the test wire provided (between the SACE PR010/T and the SACE PR212/MP) the right way round (see drawing in par. 9). Example of an automatic test application on the PR212/MP release NOTE: the data indicating the type of CB and protection and the current rating of the CTs are automatically identified by the PR010/T test unit.
  • Page 13 4. SACE PR222DS protection release ABB SACE SACE PR010/T RH0029002 L2551 12/67 888.902.6111 www.intellirentco.com...
  • Page 14 Protections/Manual/Default set" parameters in the PR010/T 2. Operative Define default par. for: "Program/Default test unit download" 4.Communication Define communication par. for system bus Store par. parameters in the PR010/T test unit ABB SACE SACE PR010/T RH0029002 L2551 13/67 888.902.6111 www.intellirentco.com...
  • Page 15 4.2 Indications on operation • The SACE PR010/T unit can be used with all SACE PR222DS/P and SACE PR222DS/PD releases by connecting the test unit to the protection unit with the cable provided, to be inserted in the test connector on the front.
  • Page 16 4. Select the type of test (Protections) 5. Select the test mode with (Automatic) 6. Pressing ENTER enables a simulation of the failure for each protection function 5. SACE PR222MP protection release ABB SACE SACE PR010/T RH0029002 L2551 15/67 888.902.6111 www.intellirentco.com...
  • Page 17 Define DUT protection parameters PR010/T 2. Operative Define DUT protection parameters 5.2 Indications on operation • The SACE PR010/T unit can be used only with SACE PR222MP protection releases with test connectors on the front. Test connector ABB SACE SACE PR010/T...
  • Page 18 3. Store the settings by pressing ENTER WARNING Connect the test wire provided (between the SACE PR010/T and the SACE PR222MP) the right way round (see drawing in par. 5) Example of an automatic test application on the PR222MP release NOTE: the data indicating the type of CB and protection and the current rating of the CTs are automatically identified by the PR010/T test unit.
  • Page 19 5. Select the type of test with 1 (Protections) 6. Select the test mode with 1 (Automatic) 7. Pressing ENTER enables a simulation of the failure for each protection function 6. SACE PR223EF protection release ABB SACE SACE PR010/T RH0029002 L2551 18/67 888.902.6111 www.intellirentco.com...
  • Page 20 Store parameters test Protections/Manual/Default set" in the PR010/T test unit 2. Operative Define default par. for: "Program/Default download" 4. Communication Define communication par. for system bus Store protection par. unit parameters ABB SACE SACE PR010/T RH0029002 L2551 19/67 888.902.6111 www.intellirentco.com...
  • Page 21 Indications on operation • The SACE PR010/T unit can be used with all SACE PR223EF releases by connecting the test unit to the protection unit with the cable provided, to be inserted in the test connector on the front. Test connector •...
  • Page 22 2° 3° 4° 5° 6° 7° 1. Operation 1. Select DUT 1. Protections 1. Automatic Start test mode (PR111) 2. Manual Set parameters Start test 2. I inst Start test protection ABB SACE SACE PR010/T RH0029002 L2551 21/67 888.902.6111 www.intellirentco.com...
  • Page 23 7.3 Indications on operation In the case of testing with the SACE PR010/T unit for G protection function, the maximum trip time tolerance value is 35%. The minimum threshold is 0.6 x In for the manual test. Example of an automatic test application on the PR111/LSI unit fitted on CB E1B12, with CT = 800 A, Neutral = 50%.
  • Page 24 8.3 Indications on operation In the case of testing with the SACE PR010/T unit for G protection function, the maximum trip time tolerance value is 35%. Automatic test example for unit PR111/P-A LSI mounted on CB E1B12, with CT = 800 A, Neutral = 50%.
  • Page 25 9. PR112/P and SACE PR112/PD protection release 9.1 Version with key (last letter in serial number A ÷ D) 9.2 Version without key (last letter in serial number M ÷ Z) ABB SACE SACE PR010/T RH0029002 L2551 24/67 888.902.6111 www.intellirentco.com...
  • Page 26 1. Only for test 1. DUT config. Def. DUT configuration parameters 2. DUT Def. DUT parameters parameters 2. Operative 1. DUT config. Def. DUT configuration 2. DUT Def. DUT parameters parameters ABB SACE SACE PR010/T RH0029002 L2551 25/67 888.902.6111 www.intellirentco.com...
  • Page 27 • In this way the contact wear and number of operations indications will be reset to zero. WARNING Connect the test wire provided (between the SACE PR010/T and the SACE PR112) the right way round (see the adhesive labels on the connectors).
  • Page 28 2000 A. 10. Select the phase (or phases) on which to simulate the fault current (L1+L2+L3) 11. Press ENTER to activate fault simulation 10. PR112/P-A and SACE PR112/PD-A protection release ABB SACE SACE PR010/T RH0029002 L2551 27/67 888.902.6111 www.intellirentco.com...
  • Page 29 1. DUT Define DUT configuration parameters test configur. parameters 2. DUT Define DUT protection parameters parameters 2. Operative 1. DUT Define DUT configuration configur. parameters 2. DUT Define DUT protection parameters parameters ABB SACE SACE PR010/T RH0029002 L2551 28/67 888.902.6111 www.intellirentco.com...
  • Page 30 10.2 Indications on operation • The SACE PR010/T unit can be used with all PR112/P-A and PR112/ PD-A protection releases. • The SACE PR112/PD-A releases must be connected to the auxiliary power supply for use with the SACE PR010/T unit.
  • Page 31 Read parameters configur. config. 2. DUT Read parameters param. 2 Operative 1. DUT Read configur. config. 2. DUT Read parameters param. 9. Information Read release identification, SW version and Serial Number ABB SACE SACE PR010/T RH0029002 L2551 30/67 888.902.6111 www.intellirentco.com...
  • Page 32 11.2 Indications on operation • The SACE PR010/T unit can be used with all SACE PR113/P and SACE PR113/PD protec- tion releases. • The SACE PR113/PD releases must be connected to the auxiliary power supply for use with the SACE PR010/T unit.
  • Page 33 1. DUT config. Read config. 2. DUT param. Read param. 2 Operative 1. DUT config. Read config. 2. DUT param. Read param. 9. Information Read release identification, SW version and Serial Number ABB SACE SACE PR010/T RH0029002 L2551 32/67 888.902.6111 www.intellirentco.com...
  • Page 34 12.2 Indications on operation • The SACE PR010/T unit can be used with all SACE PR113/P-A and SACE PR113/PD-A pro- tection releases. • The SACE PR113/PD-A releases must be connected to the auxiliary power supply for use with the SACE PR010/T unit.
  • Page 35 3. Statistics 1. Display contact wear 2. Display total no. prot. trips 3. Display no. manual oper. 4. Display no. prot. oper. 5. Display no. trip failures 6. Display no. trip tests ABB SACE SACE PR010/T RH0029002 L2551 34/67 888.902.6111 www.intellirentco.com...
  • Page 36 1. Display configuration error 13.2 Indications on operation • The SACE PR010/T test unit can be used with all SACE PR121/P releases by connecting the test unit to the protection unit with the cable provided, to be inserted in the test connector on the front.
  • Page 37 For example, to perform the automatic test it is necessary to follow the procedure described in the following table: Key to be pressed Item selected Operation mode PR121/P Test Automatic test ENTER A brief description of the various tests will be given below. ABB SACE SACE PR010/T RH0029002 L2551 36/67 888.902.6111 www.intellirentco.com...
  • Page 38 With this test it is possible to send a command to turn off the circuit breaker, thus checking the functionality of the protection opening system. The trip test command is accepted by the protection unit only if the circuit breaker is on. ABB SACE SACE PR010/T RH0029002 L2551 37/67 888.902.6111...
  • Page 39 For example to display the history of the openings (trip history), the following selections must be made: Key to be pressed Item selected Operation mode PR121/P History Trip history ENTER ABB SACE SACE PR010/T RH0029002 L2551 38/67 888.902.6111 www.intellirentco.com...
  • Page 40 Pressing the ENTER key launches editing mode (the cursor starts blinking); the buttons � and � are used to position the cursor on the desired parameter and the buttons  and � to change the value of the parameters in the allowed range. ABB SACE SACE PR010/T RH0029002 L2551 39/67 888.902.6111...
  • Page 41  and �. If "Custom" is selected, when ENTER is pressed the current setting is displayed, for example: ALARM 1 4...6 → L Pre-alarm L Timing → S Timing ABB SACE SACE PR010/T RH0029002 L2551 40/67 888.902.6111 www.intellirentco.com...
  • Page 42 Pressing the ENTER key launches editing mode (the cursor starts blinking); the buttons � and � are used to position the cursor on the desired parameter and the buttons  and � to change the value of the parameters in the allowed range. ABB SACE SACE PR010/T RH0029002 L2551 41/67 888.902.6111...
  • Page 43 In particular, one or more of the following messages may be displayed: 1. No alarm 2. L Prealarm 3. T Prealarm 4. L1 Sensor error 5. L2 Sensor error 6. L3 Sensor error 7. Ne Sensor error ABB SACE SACE PR010/T RH0029002 L2551 42/67 888.902.6111 www.intellirentco.com...
  • Page 44 12. Device error 13. Invalid Date 14. Configuration error 15. CB status error Refer to the release user manual for the solution of the errors indicated. 14. SACE PR122/P protection release ABB SACE SACE PR010/T RH0029002 L2551 43/67 888.902.6111 www.intellirentco.com...
  • Page 45 Display no. trip failures Display no. trip tests 4. Config/Param 1. CONFIGURATIONS >> 2. PARAMETERS >> 5. Information 1. Protection unit information 2. Circuit breaker information 6. Status 1. Display configuration error ABB SACE SACE PR010/T RH0029002 L2551 44/67 888.902.6111 www.intellirentco.com...
  • Page 46 9. Data logger 1. Data logger configuration 2. Stop data logger event Display custom. type 3. Reset data logger 4. Stop data logger 10. System 1. Display clock 2. Set language ABB SACE SACE PR010/T RH0029002 L2551 45/67 888.902.6111 www.intellirentco.com...
  • Page 47 Only for performing LSIG. 14.2 Indications on operation • The SACE PR010/T unit may be used with all SACE PR122/P releases connecting the test unit to the protection unit by means of a special cable to the functional test connector.
  • Page 48 For example, to perform the automatic test it is necessary to follow the procedure described in the following table: Key to be pressed Item selected Operation mode PR122/P Test Automatic test ENTER ABB SACE SACE PR010/T RH0029002 L2551 47/67 888.902.6111 www.intellirentco.com...
  • Page 49 Phase Amplitude Phase shift Test Φ N° I [In] V[Un] 30° 0° 210° For example test n° 5 is performed with: IL = 0.3 In ABB SACE SACE PR010/T RH0029002 L2551 48/67 888.902.6111 www.intellirentco.com...
  • Page 50 14.3.7 Release output ZS Deactivates both the zone selectivity outputs of the protections S and G; this command allows checking of the zone selectivity function on the system. ABB SACE SACE PR010/T RH0029002 L2551 49/67 888.902.6111...
  • Page 51 For example to display the history of the openings (trip history), the following selections must be made: Key to be pressed Item selected Operation mode PR122/P History Trip history ENTER ABB SACE SACE PR010/T RH0029002 L2551 50/67 888.902.6111 www.intellirentco.com...
  • Page 52 Pressing the ENTER key launches editing mode (the cursor starts blinking); using the keys � and � the cursor is positioned on the desired parameter and the keys  and � are used to modify the value of the parameters in the allowed range. ABB SACE SACE PR010/T RH0029002 L2551 51/67 888.902.6111...
  • Page 53  and �. If "Custom" is selected, when ENTER is pressed the current setting is displayed, for example: ALARM 1 4...6 → L Pre-alarm L Timing → S Timing ABB SACE SACE PR010/T RH0029002 L2551 52/67 888.902.6111 www.intellirentco.com...
  • Page 54 14. OV prot. 15. RV prot. 16. RP prot. 17. UF prot. 18. OF prot. For example, selecting: Key to be Item selected pressed Operation mode PR122/P Config./Parameters Parameters Protection L ENTER ABB SACE SACE PR010/T RH0029002 L2551 53/67 888.902.6111 www.intellirentco.com...
  • Page 55 Device: E1B800/4P Rated Current: xxxxA sn: xxxxxxxxxxxxxxxx Pressing the keys � and � passes to the display of the next/previous screen: Install: xx/xx/xxxx Maint: xx/xx/xxxx ABB SACE SACE PR010/T RH0029002 L2551 54/67 888.902.6111 www.intellirentco.com...
  • Page 56 12. Device error 13. Invalid Date 14. Configuration error 15. CB status error Refer to the release user manual for the solution of the errors indicated. 15. SACE PR123/P protection release ABB SACE SACE PR010/T RH0029002 L2551 55/67 888.902.6111 www.intellirentco.com...
  • Page 57 1. CONFIGURATIONS >> 2. Protection parameters 1. Set A PARAMETERS >> 2. Set B PARAMETERS >> 5. Information 1. Protection unit information 2. Circuit breaker information 6. Status 1. Display configuration error ABB SACE SACE PR010/T RH0029002 L2551 56/67 888.902.6111 www.intellirentco.com...
  • Page 58 1. Type of signal source Display custom. type 2. Display source configuration 3. Release 2 configuration 4. Release 3 configuration 5. Release 4 configuration 6. Release 6 configuration 7. Release 7 configuration ABB SACE SACE PR010/T RH0029002 L2551 57/67 888.902.6111 www.intellirentco.com...
  • Page 59 13. Protection Rc parameters note 1 14. Protection MCR parameters 15. Protection UV parameters 16. Protection OV parameters 17. Protection RV parameters 18. Protection RP parameters 19. Protection UF parameters 20. Protection OF parameters ABB SACE SACE PR010/T RH0029002 L2551 58/67 888.902.6111 www.intellirentco.com...
  • Page 60 Only for performing LSIG. 15.2 Indications on operation • The SACE PR010/T unit can be used with all SACE PR123/P releases by connecting the test unit to the protection unit with the cable provided, to be inserted in the test connector on the front.
  • Page 61 Phase Amplitude Phase shift Test Φ N° I [In] V[Un] 30° 0° 210° For example test n° 5 is performed with: IL1=0,3 In IL2=IL3= 0 In V12=V23=V31= 1 Un ABB SACE SACE PR010/T RH0029002 L2551 60/67 888.902.6111 www.intellirentco.com...
  • Page 62 15.3.7 Release output ZS Deactivates both the zone selectivity outputs of the protections S and G; this command allows checking of the zone selectivity function on the system. ABB SACE SACE PR010/T RH0029002 L2551 61/67 888.902.6111...
  • Page 63 For example to display the history of the openings (trip history), the following selections must be made: Key to be Item selected pressed Operation mode PR123/P History Trip history ENTER ABB SACE SACE PR010/T RH0029002 L2551 62/67 888.902.6111 www.intellirentco.com...
  • Page 64 Pressing the ENTER key launches editing mode (the cursor starts blinking); using the keys � and � the cursor is positioned on the desired parameter and the keys  and � are used to modify the value of the parameters in the allowed range. ABB SACE SACE PR010/T RH0029002 L2551 63/67 888.902.6111...
  • Page 65  and �. If "Custom" is selected, when ENTER is pressed the current setting is displayed, for example: ALARM 1 4...6 → L Pre-alarm L Timing → S Timing ABB SACE SACE PR010/T RH0029002 L2551 64/67 888.902.6111 www.intellirentco.com...
  • Page 66 10. LC1 prot. 11. LC2 prot. 12. Iw prot. 13. Rc prot. 14. MCR prot. 15. UV prot. 16. OV prot. 17. RV prot. 18. RP prot. 19. UF prot. 20. OF prot. ABB SACE SACE PR010/T RH0029002 L2551 65/67 888.902.6111 www.intellirentco.com...
  • Page 67 The menu is divided into: 1. Protection unit 2. Circuit breaker For example, starting from the main menu, selecting: Key to be Item selected pressed Operation mode PR123/P Information Circuit breaker ENTER ABB SACE SACE PR010/T RH0029002 L2551 66/67 888.902.6111 www.intellirentco.com...
  • Page 68 10. Rating Plug error 11. Installation error 12. Device error 13. Invalid Date 14. Configuration error 15. CB status error Refer to the release manual for the solution of the errors signalled. ABB SACE SACE PR010/T RH0029002 L2551 67/67 888.902.6111 www.intellirentco.com...
  • Page 69 SACE PR010/T test unit instructions ABB SACE SACE PR010/T RH0025002 L2551 888.902.6111 www.intellirentco.com...
  • Page 70 Protection unit ....... 14 ABB SACE SACE PR010/T RH0025001 L2551 1/20 888.902.6111...
  • Page 71 Notes ........20 ABB SACE SACE PR010/T RH0025001...
  • Page 72 The manufacturer declines all liability for damage to the unit caused by incorrect or improper usage. ABB SACE also declines all liability for any ensuing damage or injury. Do not use the unit in damp or wet environments. If in doubt about the safety of the unit, take it out of service to prevent inadvertent usage.
  • Page 73 By connecting to a PC (using the disc supplied by ABB SACE, or SW downloaded from the ABB Internet site) it is possible to upgrade the software of the SACE PR010/T unit. The unit can also save important test results, which may then be downloaded to a PC following a request for a test report.
  • Page 74 3.2 Putting into service To put the SACE PR010/T unit into service, proceed as follows: • Fit the batteries in the corresponding battery compartment (13), taking care to check the polarity first. • Connect the external power supply to the 12 Vdc outlet (11).
  • Page 75 4. Functions 4.1 Test Functions The SACE PR010/T test unit tests protection units by monitoring both their HW and SW components. In particular, the unit performs the following tests: • Trip test: by means of SACE TT1 unit • Protection functions test •...
  • Page 76 ESC key to cancel the last entry/action. 4.3 Parameter reading function If the SACE PR010/T test unit is connected to releases with internal bus, it is possible to read the main parameters of the protection units.
  • Page 77 4.6 Test report The SACE PR010/T test unit can save the main test results in order to compile a test report. The unit can store up to five test reports. After the test reports have been downloaded in the PC it is advisable to delete them from the PR010/T so as to have enough free memory available for new reports.
  • Page 78 Test report example: TEST REPORT WITH SACE PR010/T SW Version: 3.2 ******************************** Date: 03/05/00 Hour: 13:55 Operator: Belometti Relay S.Nr.: M0047C03B Relay type: PR112 Relay version: LSIG CB type: E1B800 CT rated current: 250 A Neutral: ******************************** Protection: Threshold [In]: 0.400...
  • Page 79 5. Software 5.1 Description When the SACE PR010/T test unit is first switched on, it runs an initialisation test. If the test result is successful, the software version and battery charge status are displayed on the screen. To open one of the sub-menus from the main menu, position the cursor using the...
  • Page 80 Sub-menus 2. "Report download", 3. "PR010/T Config." and 4. "SW updating" are the same for all the protection units. 5.1.1 Report downloading The SACE PR010/T test unit can download a test report onto a PC which contains all the information indicated under the heading "Test report". 5.1.2 Test unit configuration The test unit configuration can be customized.
  • Page 81 5.2.1 SW updating procedure 1. Switch on the SACE PR010/T test unit. 2. Connect the SACE PR010/T test unit (connector 3) to one of the PC's serial ports (COM1... COM4) using the cable supplied. 3. Run the "SD-TU Interface.exe" program.
  • Page 82 The maximum transmission duration is about one minute. 8. If the file is not successfully downloaded, the SACE PR010/T unit will display the message: 9. ’END report download’ 10. ’Press ESC to restart’...
  • Page 83 If no key is pressed for at least 5 minutes the display switches off automatically to minimise electrical consumption. 6.2 Power supply The SACE PR010/T test unit is a portable instrument operated by 6 rechargeable batteries and/or an external power supply. When installing the rechargeable batteries in the PR010/T unit, pay attention to the polarity indications in the space provided for the batteries.
  • Page 84 The test unit may also be connected to the external power supply. 6.3 Inputs/Outputs The SACE PR010/T test unit uses a set of signals to perform its various testing, programming and reading functions. The main characteristics of these signals are as follows: Output voltage range: - 5 …...
  • Page 85 Maximum relative humidity: 90%, (non-condensing) MTBF: 15 years @ 30°C 6.5 Standard equipment The SACE PR010/T test unit is supplied in a special case, complete with the following accessories: 1. SACE PR010/T test unit complete with rechargeable batteries 2. SACE TT1 TRIP TEST unit 3.
  • Page 86 6.6 Applicable standards The SACE PR010/T test unit bears the CE quality mark and fully complies with all major international standards on electromagnetic compatibility (EMC). Emissions: IEN55022 class B Electrostatic discharge: IEC/EN 61000-4-2 Radiated immunity: IEC/EN 61000-4-3 Conducted immunity: IEC/EN 61000-4-6 (1kV) 6.7 Error messages and troubleshooting table...
  • Page 87 "Press ESC to return" signal is outside the established range. Check the connection between the SACE PR010/T test unit and device under test. The following error messages are displayed on the SACE PR010/T unit: Troubleshooting guide Faults Causes and errors...
  • Page 88 Replace with the spare one damaged supplied A cable for the Isomax Use the correct cable for the series is connected to an circuit breaker Emax circuit breaker, or vice versa ABB SACE SACE PR010/T RH0025002 L2551 19/20 888.902.6111 www.intellirentco.com...
  • Page 89 In view of ongoing revisions to Standards and the latest developments in technology and materials, the characteristics (mechanical, electrical and electronic) and overall dimensions indicated in this handbook are only deemed legally binding subject to confirmation by ABB SACE. The test unit does not need recalibrating.