Zmotion ECI2608 Manual

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ECI2608 Network Motion Control Card User Manual V1.6.0

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Page 1 ECI2608 Network Motion Control Card User Manual V1.6.0...
Page 2 Thank you for choosing our Zmotion products. Please be sure to read this manual carefully before use so that you can use this product correctly and safely. Zmotion is not responsible for any direct or indirect losses caused by the use of this product.
Page 3: Table Of Contents
ECI2608 Network Motion Control Card User Manual V1.6.0 Content Chapter I Production Information..................5 1.1. Product Information ..................5 1.2. Function Features ..................... 5 1.3. System Frame ....................6 1.4. Hardware Installment ..................6 Chapter II Product Specification ..................9 2.1.
Page 4 ECI2608 Network Motion Control Card User Manual V1.6.0 Chapter V Programming ....................38 5.1. Program in RTSys Software ................38 5.2. Upgrade Controller Firmware ................. 43 5.3. Program in Host-Computer by PC Languages ..........44 Chapter VI Operation and Maintain ................... 47 6.1.
Page 5: Chapter I Production Information
ECI2608 series economical multi-axis motion control card can be used in those pulse applications within 12 axes, such as, electronic semiconductor equipment (testing equipment, assembly equipment, locking equipment, soldering machine), dispensing equipment, assembly line, etc.
Page 6: System Frame
◆ Multi-file and multi-task programming in Basic. ◆ A variety of program encryption methods to protect the intellectual property rights of customers. 1.3. System Frame 1.4. Hardware Installment ECI2608 economical multi-axis motion control card adopts the horizontal installation...
Page 7 ECI2608 Network Motion Control Card User Manual V1.6.0 method of screw fixing, and each controller should be installed with 4 screws for fastening. → Unit: mm → Installment Hole Diameter: 4.5mm ⚫ Non-professionals are strictly prohibited to operate. Specifically, professionals who had been trained related electrical equipment, or who master electrical knowledge.
Page 8 ECI2608 Network Motion Control Card User Manual V1.6.0 ⚫ Considering the convenient operation and maintenance of the controller, please do not install the controller in the following places: places where the surrounding ambient temperature exceeds the range of -10° C-55° C...
Page 9: Chapter Ii Product Specification
ECI2608 Network Motion Control Card User Manual V1.6.0 Chapter II Product Specification 2.1. Basic Specification Item Description Model ECI2608 Basic Axes Max Extended Axes Basic Axes Type Pulse/encoder General IO: there are 24 inputs (2 are high-speed inputs) and 8 outputs (2 are high-speed outputs).
Page 10: Nameplate & Models
ECI2608 Network Motion Control Card User Manual V1.6.0 2.2. Nameplate & Models Model Description 4 axes, point to point, electronic cam, it doesn’t support ECI2400 interpolation. ECI2402 4 axes, point to point, electronic cam, linear interpolation. 4 axes, point to point, electronic cam, linear interpolation, circular ECI2406 interpolation.
Page 11: Interface Definition
ECI2608 Network Motion Control Card User Manual V1.6.0 2.3. Interface Definition → Interface Description Mark Interface Number Description IO POW IO power indicator: it lights when IO power conducted. Power indicator: it lights when power is conducted. Status Indication Run indicator: it lights when runs normally...
Page 12: Work Environment
ECI2608 Network Motion Control Card User Manual V1.6.0 192.168.0.11 Main power 24V DC power supplies for controller E24V IO power 24V DC power supplies for IO Connect to CAN expansion module and other standard CAN bus interface CAN devices. Digital IO input NPN type, IO power 24V supply power.
Page 13: Chapter Iii Wiring & Communication
ECI2608 Network Motion Control Card User Manual V1.6.0 Chapter III Wiring & Communication 3.1. Power Input, CAN Communication Interface The power supply input adopts a 5Pin (there are all 5 terminals) screw-type pluggable wiring terminal, and the interval (means the gap distance between two ports) should be 5.08mm.
Page 14: Power Supply Specification
ECI2608 Network Motion Control Card User Manual V1.6.0 3.1.1. Power Supply Specification → Specification (Main Power) Item Description Voltage DC24V (-5%~5%) Current to open ≤0.5A Current to work ≤0.4A Anti-reverse connection Overcurrent Protection → Specification (IO power) Item Description Voltage...
Page 15 ECI2608 Network Motion Control Card User Manual V1.6.0 Topology Daisy chain connection structure The number of nodes can be Up to 16 extended Longer communication distance, lower Communication Distance communication rate, max 30m is recommended. → Wiring Reference Connect the CANL and CANH of the standard CAN module to the CANL and CANH of the other side correspondingly.
Page 16: Basic Usage Method
ECI2608 Network Motion Control Card User Manual V1.6.0 sure the shielding layer is fully grounded. When on-site wiring, pay attention to make the distance between strong current and ⚫ weak current, it is recommended for the distance to be more than 20cm.
Page 17: Rs232 Serial Port
ECI2608 Network Motion Control Card User Manual V1.6.0 establish communication. (6) Note that the "speed" settings of each node on the CAN bus must be consistent, and the "address" settings cannot cause conflicts, otherwise the "ALM" led will be on, and the communication establishment will fail or the communication will be disordered.
Page 18: Basic Usage Method
ECI2608 Network Motion Control Card User Manual V1.6.0 The Longer communication distance is, Communication Distance the lower communication rate is, maximum 5m is recommended. → Wiring Reference: → Wiring Notes: The wiring of RS232 is as above, it needs to cross-wiring for sending and receiving ⚫...
Page 19: In: Digital Input & High-Speed Latch Port
ECI2608 Network Motion Control Card User Manual V1.6.0 (5) When all is configured, it can start to do communicating. (6) Communication data of RS232 can be directly viewed through “RTSys / Controller / State the Controller / CommunicationInfo”. 3.3. IN: Digital Input & High-Speed Latch Port The digital input adopts 3 groups of 10Pin (there are 3 groups of 10 terminals) screw-type pluggable terminals, and the gap distance between terminals should be 5.08mm.
Page 20: Digital Input Specification & Wiring
ECI2608 Network Motion Control Card User Manual V1.6.0 EGND IO Public EGND IN16 Input 16 IN17 Input 17 IN18 Input 18 IN19 Input 19 NPN type, low- IN20 speed input Input 20 IN21 Input 21 IN22 Input 22 IN23 Input 23 Note: Input 0-1 are high-speed inputs, they have latch function.
Page 21: Basic Usage Method
ECI2608 Network Motion Control Card User Manual V1.6.0 → Wiring Reference → Wiring Note: ⚫ The wiring principle of high-speed digital input IN (0-1) and low-speed digital input IN (2-23) is shown in the figure above. The external signal source can be an optocoupler, a key switch or a sensor, etc., all can be connected as long as the...
Page 22: Out: Digital Output
ECI2608 Network Motion Control Card User Manual V1.6.0 3.4. OUT: Digital Output The digital output adopts a set of 10Pin screw-type pluggable terminals with a spacing of 5.08mm. → Wiring Definition Terminal Name Type Function 1 E24V power ground /...
Page 23 ECI2608 Network Motion Control Card User Manual V1.6.0 Respond time to close 3μs 80μs Overcurrent protection Support Support Isolation method optoelectronic isolation optoelectronic isolation Note:  The times in the form are typical based on the resistive load, and may change when the load circuit changes.
Page 24: Basic Usage Method
Basic for details. 3.5. ETHERNET ECI2608 motion controller has an Ethernet port, and it supports MODBUS_TCP protocol and custom communication, and the default IP address is 192.168.0.11. The pin definition is as follows: The Ethernet port of the controller can be connected to a computer, etc. through an Ethernet cable, and using point to point connection method.
Page 25 ECI2608 Network Motion Control Card User Manual V1.6.0 The controller can also be connected to the interchanger through an Ethernet cable, and then use interchanger to connect to other devices, then multi-point connection can be achieved. The schematic diagram is as follows: →...
Page 26: Axis Interface
ECI2608 Network Motion Control Card User Manual V1.6.0 Item Specification Cable type Flexible crossover cable, Category 5e traverse twisted pair Line pairs Isolation cross skeleton Connector Crystal head with iron shell Cable material Cable length Less than 100m Use RJ45 network cable connection method: ⚫...
Page 27 ECI2608 Network Motion Control Card User Manual V1.6.0 pulse/encoder signal Encoder differential input signal A+ Encoder differential input signal B+ Encoder differential input signal Z+ IN24- Digital input, recommended as drive 29/ALM alarm EGND Negative pole of digital IO power 24V...
Page 28: Axis Interface Signal Specification & Wiring
ECI2608 Network Motion Control Card User Manual V1.6.0 3.6.1. AXIS Interface Signal Specification & Wiring → Specification: Signal Item Description Signal type Differential output signal PUL/DIR Voltage range 0-5V Maximum frequency 10MHz Signal type Differential input signal EA/EB/EZ Voltage range...
Page 29 ECI2608 Network Motion Control Card User Manual V1.6.0 → Wiring Reference: Reference Example of Wiring with Panasonic A5/A6 Servo Driver: ➢ ➢ Single-Ended Pulse-Axis Wiring:...
Page 30: Basic Usage Method
ECI2608 Network Motion Control Card User Manual V1.6.0 ➢ Single-Ended Encoder-Axis Wiring: → Wiring Note:  The wiring principle of the differential pulse axis interface is shown in the figure above, and the wiring methods of different types of drivers are different, please connect carefully.
Page 31 ECI2608 Network Motion Control Card User Manual V1.6.0 (5) Control corresponding motion through “View – Manual”. Refer to BASIC Routine: BASE(0,1) 'select axis 0 and axis 1 ATYPE = 1,1 'set axis 0 and axis 1 as pulse axes UNITS = 1000,1000...
Page 32: Chapter Iv Expansion Module
ECI2608 Network Motion Control Card User Manual V1.6.0 Chapter IV Expansion Module The control card can expand digital IO and analogs AD/DA through CAN bus, ZIO series CAN bus expansion modules or ZMIO310-CAN series bus expansion modules can be selected. For details, please refer to corresponding user manuals.
Page 33: Can Bus Expansion Resource Mapping
ECI2608 Network Motion Control Card User Manual V1.6.0 → Wiring Note: ECI2608 control card uses the dual-power, and ZIO expansion module uses dual-  power. When using, main power supply of expansion module and main power supply of controller can share one power. When they use different power supplies, controller power EGND needs to connect to expansion module power GND, otherwise CAN may be burnt out.
Page 34 ECI2608 Network Motion Control Card User Manual V1.6.0 7: reserved. 8: 120-ohm resistor, dial ON means a 120-ohm resistor is connected between CANL and CANH. The IO numbers of the entire control system cannot be repeated, and existed numbers must be avoided when mapping resources. And the DIP switch must be dialed before power-on, if re-dial after power-on, it is invalid.
Page 35 ECI2608 Network Motion Control Card User Manual V1.6.0 window. → IO Mapping: the CAN expansion module uses bit1-4 of the DIP switch. According to the number of currently included IO points (the largest number in IN and OP must include IO point in the axis interface), use the bit 1-4 to set the ID, so as to determine the number range of IO to be expanded.
Page 36 ECI2608 Network Motion Control Card User Manual V1.6.0 The initial IO mapping number of the analog AD starts from 8 and increases in multiples of 8. The initial IO mapping number of the analog DA starts from 4 and increases in multiples of 4.
Page 37 ECI2608 Network Motion Control Card User Manual V1.6.0 AXIS_ADDRESS(axis No.)=(32*1)+ID 'the local axis interface of the expansion module AXIS 1 The ID is the combined value of the DIP bit1-4 of the expansion module. After the mapping is completed and the axis parameters such as ATYPE are set, the expansion axis can be used.
Page 38: Chapter V Programming
5.1. Program in RTSys Software RTSys is a PC-side program development, debugging and diagnostic software for the Zmotion motion controllers. Through it, users can easily edit and configure the controller program, quickly develop applications, diagnose system operating parameters in real time, and debug the running program in real time.
Page 39 ECI2608 Network Motion Control Card User Manual V1.6.0 up one window, Language Switch Video Showing: click OK, and restart it. Project: “File” – “New Project”, Save as window will pop up, then enter file name, save the project file with suffix...
Page 40 ECI2608 Network Motion Control Card User Manual V1.6.0 New File: “File” – “New File”, select file type to build, here select Basic, click “OK”. Set Auto Run No.: right click the file, open task number setting window, enter task No.,...
Page 41 ECI2608 Network Motion Control Card User Manual V1.6.0 Save File: edit the program in program editing window, click “save”, built file will be saved under “zpj.” project automatically. “Save all” means all files under this project will be saved. Connection: Click “controller...
Page 42 ECI2608 Network Motion Control Card User Manual V1.6.0 Controller: is connected to controller again, running according to task “Ram/Rom” – “download download ROM”, if it is successful, there is print indication, the same time, program downloaded into controller runs automatically.
Page 43: Upgrade Controller Firmware
ECI2608 Network Motion Control Card User Manual V1.6.0 Notes: ⚫ When opening an project, choose to open the zpj file of the project. If only the Bas file is opened, the program cannot be downloaded to the controller. When the project is not created, only the Bas file...
Page 44: Program In Host-Computer By Pc Languages
ECI2608 Network Motion Control Card User Manual V1.6.0 system enters ZBIOS state, please click “update” again. g. When it is loaded, “firmware update” window disappears, now in output window, it shows “Update firmware to Controller Success”. h. Do step a and step b again, check whether the firmware is updated or not.
Page 45 ECI2608 Network Motion Control Card User Manual V1.6.0 The c++ project development process in VS is as follows: Step Operations Display Interface Open VS, click “File” – “New” – “Project”. Select development language “Visual C++” and the select program type “MFC...
Page 46 ECI2608 Network Motion Control Card User Manual V1.6.0 static Right- library click related header header file files first, project. Static then select: library: "Add" → zauxdll.lib, "Existing zmotion.lib Item". Related header 2) Add static files: libraries and zauxdll2.h, related zmotion.h...
Page 47: Chapter Vi Operation And Maintain
ECI2608 Network Motion Control Card User Manual V1.6.0 Chapter VI Operation and Maintain The correct operation and maintenance of the device can not only guarantee and extend the life cycle of the equipment itself, but also take technical management measures according to the pre-specified plan or the corresponding technical conditions to prevent equipment performance degradation or reduce the probability of equipment failure.
Page 48: Common Problems & Solutions
ECI2608 Network Motion Control Card User Manual V1.6.0 explosive gases or articles Should be within the range of Whether the device is subjected to vibration resistance vibration or shock impact resistance Keep good ventilation and Is the heat dissipation good...
Page 49 ECI2608 Network Motion Control Card User Manual V1.6.0 Check whether the limit sensor is working normally, and whether the "input" view can watch the signal change of the limit sensor. The position limit signal Check whether the mapping of the limit switch is is invalid.
Page 50 ECI2608 Network Motion Control Card User Manual V1.6.0 ends. Check master-slave configuration, communication speed configuration, etc. Check the DIP switch to see if there are multiple expansion modules with the same ID. Use twisted-pair cables, ground the shielding layer, and use dual power supplies for severe interference...

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