Xantrex TS400 Owner's Manual
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Xantrex TS400 Owner's Manual

Xantrex TS400 Owner's Manual

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Owner's Guide
TS400 Sine Wave Inverter

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  • Page 1 Owner’s Guide TS400 Sine Wave Inverter...
  • Page 3 TS400 Sine Wave Inverter Owner’s Guide...
  • Page 4 $ERXW ;DQWUH[ Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power.

  • Page 5: About This

    Chapter 1, “Introduction”, outlines the main performance and safety features of the TS400. Reading this chapter will give you a clear understanding of the inverter’s capabilities. Chapter 2, “Installation”, provides detailed information for installing the TS400.

  • Page 6: Conventions Used

    TS400 Sine Wave Inverter or to other equipment. Note: Notes describe additional information which may add to your understanding of how to use the TS400. Important: These notes describe an important action item or an item that you must pay attention to. 975-0055-01-01...

  • Page 7: Acronyms And Terminology

    Canadian Standards Association Federal Communications Commission GFCI Ground fault circuit interrupter Underwriters Laboratories Inc. Hardwiring to make a permanent electrical connection Related Information You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com 975-0055-01-01...

  • Page 9: Important Safety Instructions

    TS400 Sine Wave Inverter, be sure to read, understand, and save these safety instructions. WARNING: Restrictions on Use TS400 Sine Wave Inverter shall not be used in connection with life support systems or other medical equipment or devices. WARNING: Shock hazard TS400 has On/Standby mode only.

  • Page 10: Precautions When Working With Batteries

    Important Safety Instructions 4. To reduce the risk of electrical shock, disconnect DC power from the inverter before working on any circuits connected to the inverter. Turning the On/Standby switch to Standby ( ) will not reduce this risk. 5. Protect the inverter from rain, snow, spray, and water. 6.

  • Page 11: Fcc Information To The User

    Important Safety Instructions FCC Information to the User This Class B device complies with Part 15 of the FCC Rules and all requirements of the Canadian Interference-Causing Equipment Regulations. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

  • Page 13: Table Of Contents

    1 Introduction TS400 Works - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2 Premium Power and Ease of Use - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2...
  • Page 14 Operating the TS400 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3...
  • Page 15 Contents Exclusions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–2 Warning: Limitations On Use - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–2 Return Material Authorization Policy- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–3 Return Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–3...

  • Page 17: Introduction

    Please read this chapter to familiarize yourself with the main performance and protection features of the TS400. To ensure quality customer service for your inverter, be sure to keep your proof of purchase. Also, take a few minutes at this time to complete the form, “Information About Your System”...

  • Page 18: How Ts400 Works

    Introduction TS400 Works TS400 is a sine wave inverter which converts 12 volts direct-current (DC) power from your battery to 120 volts alternating current (AC) power. This AC power is the same as the electricity you get from your utility. In terms...

  • Page 19: Comprehensive Protection

    Trips and disables the AC output when a current in excess of 7.5 protection amps is drawn from the TS400. The supplemental circuit protector can be reset to enable the unit to operate again after clearing the overload condition. (See “Resetting After a Fault or Shutdown”...

  • Page 20: Ts400 Features

    Introduction TS400 Features Front Panel Figure 1-1 Front Panel of the TS400 Table 1-1 Front Panel Features )HDWXUH 'HVFULSWLRQ On/Standby Switch turns the inverter to On ( ) or to Standby Inverter ON light illuminates when the TS400 is powering equipment from the battery.

  • Page 21: Back Panel

    TS400 Features Back Panel Figure 1-2 Back Panel of the TS400 Table 1-2 Back Panel Features )HDWXUH 'HVFULSWLRQ DC terminal, negative DC terminal, positive Wiring box access panel (For a view with the panel removed, see “Completing the Hardwiring” on page 2–21.)

  • Page 22: Optional Accessory: Remote Switch

    Introduction Optional Accessory: Remote Switch An optional remote switch can be plugged into the remote switch jack at the back of the TS400. It lets you switch the TS400 from on to standby from a convenient location—up to 25 feet (7.5 m) away from the inverter (using the cable supplied with the switch).

  • Page 23: Installation

    • detailed installation procedures • chassis ground and DC cabling information • procedures for hardwiring the AC output • an illustration of inverter dimensions CAUTION Be sure to read all instructions before installing and operating the TS400.

  • Page 24: Introduction

    Installation Introduction The system diagram shown in Figure 2-1 is the basic installation. Review this diagram carefully before installing the TS400. GFCI OUTLET GFCI OUTLET ADDITIONAL LOADS AC HARDWIRING AC OUTLETS INVERTER S400 REMOTE Inverter ON SWITCH (OPTIONAL) DC FUSE AND DISCONNECT...

  • Page 25: Preparing For Installation

    “Important Safety Instructions” on page vii. WARNING: Electrical shock and fire hazards Xantrex recommends all wiring be done by qualified personnel. Disconnect all power sources to prevent accidental shock. Disable and secure all disconnect devices and automatic generator starting devices.

  • Page 26: Materials List

    • TS400 Sine Wave Inverter • TS400 Sine Wave Inverter Owner’s Guide After you unpack your TS400, be sure to record the product information in the form “Information About Your System” on page WA–4. If any of these materials are missing or unsatisfactory, please contact Customer Service.
  • Page 27 DC fuse and Disconnect or DC circuit breaker (See page 2–9.) Four #10 hardware fasteners to mount the TS400 Four #6 self-tapping screws to mount the S400 Remote Switch Materials for AC output hardwiring Cable requirements: •...

  • Page 28: Overview

    Step 1: Designing Your Installation Before doing anything else, you need to determine how you are going to use your TS400, and then design a power system that will give you maximum performance. The more thorough your planning, the better your power needs will be met.
  • Page 29 Allow as much space around the ventilation openings as possible. Xantrex recommends that other objects be at least 3 inches (76 mm) away from the ventilation openings for best performance. The air vented through the openings should also have a path to circulate away from the inverter.
  • Page 30 6 volt battery and will be damaged if connected to a 24 volt battery. The batteries that you use strongly affect the performance of the TS400. It is important to connect the inverter to the correct size and type of battery.
  • Page 31 Installing the TS400 DC Cables For the best load starting performance, the DC cables should be as short and large as possible. See Table 2-1 for minimum recommended cable size. Using a smaller cable may cause the inverter to shut down under heavy load.

  • Page 32: Step 2: Mounting Your Inverter

    To mount your TS400: 1. Turn the On/Standby switch on the front panel of the inverter to Standby ( ) position. 2. Select an appropriate mounting location and orientation.

  • Page 33: Step 3: Connecting The Chassis Ground

    Installing the TS400 Step 3: Connecting the Chassis Ground The chassis ground lug is used to connect the chassis of the inverter to your system’s chassis grounding point, as required by installation codes. Use copper cable that is either bare or provided with green insulation. Do not use the chassis ground lug for your AC output grounding wire.

  • Page 34: Step 4: Installing The Optional S400 Remote Switch

    TS400 are in Standby ( ) mode before installing. Installing the S400 Remote Switch (Xantrex product number 808-2400) is optional. The TS400 operates normally without the remote switch. S400 Remote Switch is designed to be flush mounted on a wall, bulkhead or panel.
  • Page 35 Installing the TS400 4. Connect one end of the telephone cable to the back of the inverter as shown in Figure 2-3. Figure 2-3 Connecting Cable to the TS400 5. Connect the other end of the telephone cable to the remote switch as...

  • Page 36: Step 5: Getting Ready To Connect The Dc Cables

    DC cable size.) Strip off enough insulation so you can install the terminal you will be using. Xantrex recommends the use of crimp connectors such as a ring lug type. The connector should be designed for a 6 mm or 1/4 inch stud...

  • Page 37: Step 6: Routing The Dc Cables

    Installing the TS400 Step 6: Routing the DC Cables WARNING: Fire and shock hazard Route the cables away from sharp edges which might damage the insulation. Avoid sharp bends in the cable. Guidelines for Routing the DC Cables • Do not attempt to use the chassis in place of the battery negative connection for grounding.

  • Page 38: Step 7: Connecting The Dc Cables

    Installation Step 7: Connecting the DC Cables Battery Inverter Figure 2-5 Connection Order for DC Cables CAUTION: Reverse polarity Before making the final DC connection, check cable polarity at both the battery and the inverter. Positive (+) must be connected to positive (+);...
  • Page 39 Installing the TS400 To connect the DC cables: Connect the DC cables as shown in Figure 2-5, in the order shown by the numbers. 1. Switch the On/Standby switch to the Standby ( ) position. 2. Route the DC cables from the battery bank to the inverter.

  • Page 40: Step 8: Connecting Your Equipment To The Gfci Outlets

    Note: Ensure that the Reset button on the GFCI outlets is not tripped. Important: If you have more permanent loads to connect to the inverter, Xantrex recommends that they be hardwired. See “Step 9: Hardwiring the AC Output” on page 2–19.

  • Page 41: Step 9: Hardwiring The Ac Output

    Installing the TS400 Step 9: Hardwiring the AC Output If you wish to permanently connect additional AC outlets, Xantrex recommends hardwiring the AC output connections. WARNING: Fire, shock, and energy hazards Make sure wiring is disconnected from all electrical sources before handling.
  • Page 42 Installation 3. Locate the wiring box access panel, and remove the three screws to access the wiring box as shown in Figure 2-7. Figure 2-7 Removing the 3 Screws on the Wiring Box Access Panel 4. Remove the wiring box access panel from the unit. 5.
  • Page 43 Installing the TS400 13. Tighten the wire attachment screws to a torque of 1.3–1.8 lbf-ft (1.76–2.44 Nm) as shown in Figure 2-8. Leave some slack inside the output wiring box. 14. Secure the cable clamp on the cable jacket. 15. Attach the wiring box access panel and tighten the three screws.

  • Page 44: Step 10: Performing Checks Prior To Initial Start-Up

    TS400 does not disconnect DC power to the TS400. When you are ready to test your installation and operate the TS400, close the DC fuse and Disconnect or the DC circuit breaker to supply DC power to the TS400. To test the TS400: 1.
  • Page 45 Installing the TS400 Figure 2-9 Inverter Dimensions This drawing is not to scale. A full-scale mounting template is available at www.xantrex.com 975-0055-01-01 2–23...
  • Page 46 Installation CUTOUT PANEL 2" X 1.2" (50.8 X 30.5) (DASHED LINE) DRILL Ø0.125 (1/8") HOLE 4 PLACES FOR #6/32 SELF TAPPING SCREW Inverter ON 0.2" TYP (5.0) 1.6" (40.8) 1.1" (28.3) 2" (50.8) Figure 2-10 S400 Remote Switch Mounting Template (Scale approximately 1:1) 2–24 975-0055-01-01...

  • Page 47: Operation

    This chapter explains how to turn the TS400 or Standby ( ) from the front panel or from the optional S400 Remote Switch, monitor the status of the TS400, and reset the inverter. CAUTION Read this chapter before operating the TS400 Sine Wave Inverter.

  • Page 48: Front Panel Features

    Operation Front Panel Features Before you begin to operate the TS400, review the front panel features in Figure 3-1. For a detailed description of each of the different features, see “Front Panel of the TS400” on page 1–4 in the “Introduction” chapter.

  • Page 49: Operating The Ts400

    To turn the TS400 1. Turn the On/Standby switch on the TS400 to the On position. The Inverter ON light illuminates on the TS400. If you have installed the S400 Remote Switch, turn the S400 Remote Switch to On ( ).

  • Page 50: Using The Optional S400 Remote Switch

    25 feet (7.5 meters) away using the supplied telephone cable. Cable length You can use a longer cable up to a maximum recommended length of 50 feet (15 meters). Xantrex recommends using a high quality 4-wire telephone cable wth 6-position, 4-contact connectors. Inverter ON Figure 3-2 S400 Remote Switch 3–4...

  • Page 51: Recharging Your Batteries

    (less than 10.7 volts). As long as the Inverter ON light is illuminated on the TS400, the unit will continue to supply inverter power to your equipment. However, Xantrex highly recommends that you recharge your battery.

  • Page 52: Monitoring The Operating Status

    See Table 3-2. For an illustration of the indicator lights on the front panel, see “Front Panel of the TS400” on page 3–2. If none of the front panel lights are on, see “Troubleshooting Reference” on page 4–2.

  • Page 53: Resetting After A Fault Or Shutdown

    This test should be performed on a monthly basis. If the Reset button does not trip, the GFCI may have failed. Contact your dealer to have a qualified service person examine the TS400. Overload TS400 is designed to Disconnect the equipment connected to the...
  • Page 54 3–8...

  • Page 55: Troubleshooting

    “Troubleshooting Reference” on page 4–3. Read this troubleshooting chapter before calling your dealer or Xantrex Customer Service. See page ii for contact information. If you cannot resolve the problem, record the information asked for on the form, “Information About Your System”...

  • Page 56: Troubleshooting Reference

    Troubleshooting Troubleshooting Reference WARNING: Electrical shock and fire hazard Do not disassemble the TS400. It does not contain any user- serviceable parts. Attempting to service the unit yourself could result in electrical shock or fire. This section provides you with troubleshooting tips to identify and solve most problems that can occur with the TS400.
  • Page 57 Troubleshooting Reference Table 4-1 Troubleshooting Reference 3UREOHP 3RVVLEOH &DXVH 6ROXWLRQ No output voltage. No Turn the On/Standby switch on the inverter The switch is in Standby ( indicator lights are to On ( ). mode. illuminated. Check the DC wiring to the inverter for No input power to the loose connections, frayed wiring or an open inverter.
  • Page 58 Troubleshooting Table 4-1 Troubleshooting Reference 3UREOHP 3RVVLEOH &DXVH 6ROXWLRQ Output voltage is present. Battery voltage is low. Disconnect all equipment. Charge the Inverter ON light and Low batteries. Battery light are illuminated and alarm is on. Fan does not turn on. The internal components of No action.

  • Page 59: Specifications

    Specifications Appendix A, “Specifications”, contains the electrical and physical specifications for the TS400. All specifications are subject to change without notice.

  • Page 60: Electrical Specifications

    Specifications Electrical Specifications Output power at 12 VDC input • Continuous 400 VA , 32 °F to 104 °F (0 °C to 40 °C), derated linearly to 300 VA at 122 °F (50 °C) • Surge capacity for 5 seconds 800 VA Input voltage 12 VDC nominal...

  • Page 61: Regulatory Approvals

    Regulatory Approvals Regulatory Approvals CSA/NRTL approved to CSA C22.2 No. 107.1 and UL 458 FCC Class B Fan Cooling System A fan cools the internal heat-generating components of the inverter. The fan begins to operate when the internal temperature rises The speed of the fan increases with internal temperature.
  • Page 62 A–4...

  • Page 63: B Battery Types And Sizes

    Battery Types and Sizes The batteries that you use strongly affect the performance of the TS400. It is important to connect the inverter to the correct size and type of battery. The information in Appendix B will help you to select, connect, and maintain batteries that are most appropriate for your application.

  • Page 64: Battery Types

    RV batteries, marine batteries, or golf cart batteries. For most applications of the TS400, Xantrex recommends that you use one or more deep-cycle batteries that are separated from the vehicle’s starting battery by a battery isolator.

  • Page 65: Battery Size

    24 volt battery. Battery size or capacity is as important as the battery type for efficient operation of your loads. Xantrex recommends that you purchase as much battery capacity as you need. A number of different standards are used to rate battery energy storage capacity.

  • Page 66: Estimating Battery Requirements

    To determine how much battery capacity you need: 1. Determine how many watts are consumed by each appliance that you will operate from the TS400. You can normally find the watt rating labelled on the product. If only the current draw is given, multiply it by 115 to get the power consumption in watts.

  • Page 67: Battery Sizing Worksheet

    Estimating Battery Requirements This example illustrates how quickly your battery needs can escalate. To reduce the required battery size, you can conserve energy by eliminating or reducing the use of some loads or by recharging more frequently. When sizing your battery, resist the temptation to skip the last step of this calculation (multiplying by 2).

  • Page 68: Using Multiple Batteries

    Two Separate Battery Banks If you need more than two batteries (or are using different makes or models of batteries), Xantrex recommends that you install two separate battery banks and a battery selector switch. By installing a battery selector switch, you can select between the two battery banks, use both banks in parallel, or disconnect both banks from the load.

  • Page 69: Battery Tips

    Battery Tips Battery Tips WARNING: Explosion and fire hazard Review “Precautions When Working With Batteries” on page viii before you work with the batteries in your system. Explosive/Corrosive Gases Lead-acid batteries may emit hydrogen gases, oxygen, and sulfuric acid fumes when recharging. To reduce the risk of explosion: •...
  • Page 70 Battery Types and Sizes Battery State of Charge You can measure battery state of charge with a hydrometer or approximate state of charge with a voltmeter. Use a digital voltmeter that can display tenths or hundredths of a volt when measuring 10 to 30 volts.

  • Page 71: Warranty And Product Information

    For some products, Xantrex maintains a network of regional Authorized Service Centers. Call Xantrex or check our website to see if your product can be repaired at one of these facilities. In any warranty claim, dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex.

  • Page 72: Disclaimer

    This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to: a) the product if it has been misused, neglected, improperly installed, physically damaged or altered, either internally or externally, or damaged from improper use or use in an unsuitable environment;...

  • Page 73: Return Material Authorization Policy

    TS400 Sine Wave Inverter is not intended for use as an uninterruptible power supply and Xantrex makes no warranty or representation in connection with any use of the product for such purposes. Return Material Authorization Policy Before returning a product directly to Xantrex you must obtain a Return Material Authorization (RMA) number and the correct factory "Ship To"...

  • Page 74: Information About Your System

    Information About Your System To return your TS400 Sine Wave Inverter for out of warranty service, contact Xantrex Customer Service for a Return Material Authorization (RMA) number and follow the other steps outlined in “Return Procedure” on page WA–3. Payment options such as credit card or money order will be explained by the Customer Service Representative.

  • Page 75: Index

    Index 2–20 installing 2–5 size of 2–20 AC output cable, requirements 2–3 Canadian Electrical Code (NEC) B–3 amp-hour (Ah) capacity 2–3 Canadian Standards Association (CSA) 2–11 chassis ground lug, connecting 2–11 chassis ground, connecting 1–5 2–7 back panel features clearance, recommended 2–5 batteries connectors, appropriately sized...
  • Page 76 GFCI 2–4 materials, list of 1–3 protection mounting requirements 3–7 resetting 2–12 S400 Remote Switch 1–2 GFCI outlets 2–10 TS400 2–18 connecting appliances to 1–4 described 1–4, 3–2 illustrated On/Standby switch 1–4 described 1–4, 3–2 illustrated 2–19 hardwire, AC output connections 1–6...
  • Page 77 1–2 sine wave, effect on sensitive electronics specifications of TS400 A–2 electrical A–2 physical standby 3–3 definition 3–3 TS400 not in use B–3 starting batteries 2–22 start-up, checklist B–8 state of charge Supplemental Circuit Protection button 1–3 described 1–4, 3–2 illustrated 3–7...
  • Page 78 IX–4...
  • Page 80 Xantrex Technology Inc. 604 422 2777 Tel 604 420 2145 Fax 800 670 0707 Toll Free North America CustomerService@xantrex.com www.xantrex.com 975-0055-01-01 Printed in China...

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