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Bard FUSION-TEC WR35BPA Service Instructions Manual

Wall-mount air conditioner
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Literature Assembly
911-0771-1
BOOK 1 OF 2
Contains the following:
2100-034(G)
2100-695(G)
2100-479
7960-788
7960-420
User's Guide
Fusion Tec Pkg A/C Manual (WR)
Leak Test, Evacuation, Charging
Commissioning Report
Warranty

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Summary of Contents for Bard FUSION-TEC WR35BPA

  • Page 1 Literature Assembly 911-0771-1 BOOK 1 OF 2 Contains the following: 2100-034(G) User’s Guide 2100-695(G) Fusion Tec Pkg A/C Manual (WR) 2100-479 Leak Test, Evacuation, Charging 7960-788 Commissioning Report 7960-420 Warranty...
  • Page 3 USER’S APPLICATION GUIDE AND TECHNICAL PRODUCT OVERVIEW Manual: 2100-034G Supersedes: 2100-034F Date: 12-17-20 Bard Manufacturing Company, Inc. Bryan, Ohio 43506 www.bardhvac.com BARDHVAC.COM Climate Control Solutions...
  • Page 4 General Information The User's Application Guide covers a wide range of heating and cooling products manufactured by Bard Manufacturing Company. It is intended to be a general guide for care and operation of typical systems and covers the most important features you should be aware of and are responsible for as the user of the equipment.
  • Page 5 Heat Pumps and Heat Pumps and Heat Pumps The User's Application Guide and Technical Product Overview covers the following topics: • Documentation provided by Bard for proper use of your new product. • Unit installation guidelines. • Routine unit maintenance.
  • Page 6 Unit Literature Assembly – Documentation Provided with Your Unit Bard products are shipped with documentation that when used by a technician with cooling and heating knowledge, can ensure that your product is installed safely, performs optimally and achieves the longest life cycle possible.
  • Page 7 Unit Installation Installation plays a key part in unit functionality, performance and safety. Product securing and placement, duct design and supply/return location, electrical routing and condensate and defrost drainage all play key roles in making sure a unit will perform per the design specifications. WALL MOUNT Products –...
  • Page 8 WALL MOUNT Products – Clearances for Indoor Supply and Return Airflow The Bard unit should be placed in an area where the supply (leaving conditioned air) and return (unit air intake) air paths will be unrestricted. Avoid placing objects in the structure within 24" of the return (unit air intake) grille.
  • Page 9 Condensate Water Drainage: needs to be planned before installation. Your Unit condensate water exits the base new Bard WALL MOUNT product includes of the unit during cooling operation. provisions to allow condensate water to exit the bottom of the unit. If condensate water is to be...
  • Page 10 It is recommended to allow 15' (457.2 cm) in front of unit louver for proper condenser airflow. Always use common sense when installing products, follow unit clearances given in the installation instructions and contact local Bard distributors when additional knowledge is needed regarding unit clearances for proper unit functionality.
  • Page 11 I-TEC and Q-TEC Products – Clearances for Indoor Supply and Return Airflow The Bard unit should be placed in an area where the supply (leaving conditioned air) and return (unit air intake) air paths will be unrestricted. Avoid placing objects inside the room within 24" of the return (unit air intake) louvers or grille.
  • Page 12 This is collected in an evaporator pan and needs to be drained to an external drainage system. Your new Bard product includes provisions to allow condensate water to exit the unit and fittings will need to be field supplied to connect the unit drain to the building.
  • Page 13 Failure to do so may result in death, injury or product damage. A proper power supply to your new Bard unit is very important. Be sure to verify the following with a multi-meter or other power measuring device before applying power to your Bard product.
  • Page 14 Outdoor Unit Wall Mount Room Air Filters Wall mount filters are normally accessed from the outside of the building. Bard does offer a return air grille with a filter frame built-in for indoor filter access. The return air filter grille is not acceptable as the only source of filtration if vent options are installed in the wall mount unit.
  • Page 15 WALL MOUNT Products – Filters and Filter Servicing The built-in filter tray and room air filters in the wall mount are located in the middle of the cabinet below the indoor blowers. Units with vent options will have a washable screen behind the vent intake panel. Filter Door: The unit room air filter is located behind Vent Intake...
  • Page 16 The washable filters are used to remove dirt and dust from outdoor air that is entering the vent area. If at any time these filters are damaged, they must be replaced with Bard-approved filters. I-TEC Filter Locations:...
  • Page 17 Q-TEC Indoor Products – Filters and Filter Servicing The Q-TEC indoor air conditioners and heat pumps have two room air filters that must be replaced when servicing the unit. Filters play an important part in proper unit operation and prevent dirt and dust buildup inside the Q-TEC and the room the unit is installed in.
  • Page 18 Coils should be ordered with a corrosion protective coating. Contact Bard for coating options. 3. Frequent cleaning and waxing of the cabinet using a good automobile polish will help extend its original appearance and protect painted surfaces.
  • Page 19 All Products – Condenser Airflow W**A, W**H, T**H, T**S, W*RV Wall Mount Units: These units are called “blow through condenser airflow” units because they draw cool outdoor air from the sides and blow the warm condenser air exiting the coil through the front grille. C**H Wall Mount Units: These units are called “draw through condenser airflow”...
  • Page 20 Unit Operation Air-to-Air Cooling Products (Air Conditioners) The cooling mode operates similar to a refrigerator, removing heat from inside the conditioned space and rejecting it outside of the space being controlled. There are three main parts of the system: 1. The evaporator (indoor) coil where cold refrigerant absorbs heat from the air, which circulates from the conditioned space through the machine and is returned to the space at a lower temperature and with some of the humidity (moisture) removed.
  • Page 21 terminates, the reversing valve will shift back to heating mode and the outdoor fan will restart. There is typically a large puff of steam emitted as the fan restarts. When the heat pump shifts from cool to heating mode, from heating to cooling mode and especially during defrost cycles, there will be a pressure transfer sound heard as the reversing valve redirects the flow of refrigerant.
  • Page 22 Ventilation Options (Air-to-Air or Water-to-Air Systems) All Bard systems are available with factory-installed vent options. Most units can have ventilation field installed after unit installation.
  • Page 23 Helpful Hints and Good Operating Practices The following information will help you enjoy the full comfort and benefits of your Bard cooling and heating system, maximize the performance and efficiency and help extend the life of your system.
  • Page 25 SERVICE INSTRUCTIONS FUSION-TEC Wall-Mount ® Air Conditioner Models: WR35BPA WR36BPA WR58BPA WR35BPB WR36BPB WR58BPB NOTE: LC6000 controller is required for operation when WR**BP* units are used. Bard Manufacturing Company, Inc. Manual: 2100-695G Bryan, Ohio 43506 Supersedes: 2100-695F www.bardhvac.com Date: 7-21-23 Page...
  • Page 26 CONTENTS Using the TEC-EYE ............6 Indoor Air ow..............20 Indoor Air ow Components ........20 TEC-EYE Hand-Held Diagnostic Tool........6 Blower .............20 TEC-EYE Screen Structure and Password Level ....7 Blower Status Switch .........22 TEC-EYE Acronyms ............7 Blower Status Alarm........22 Main Status Screen............7 Filters..............22 Quick Menu ..............8 Dirty Filter Switch..........22...
  • Page 27 Figure 36 Fan Blade Setting .........25 Electric Heat Operation ..........37 Figure 37 Adjusting Liquid Pressure Transducer Values..25 Bard Guard Anti-Theft System Option .......37 Figure 38 Voltage/Pressure: Liquid Pressure Transducer ...26 Unit Disable Option ............37 Figure 39 Adjusting Liquid Temperature Values....26 Inverter Option ...............37...
  • Page 28 Air Conditioning System Conditioning and Ventilating Systems of Other Than Residence Type, NFPA No. 90A, and Residence Type This Bard air conditioning system is composed of Warm Air Heating and Air Conditioning Systems, NFPA FUSION-TEC WR Series wall-mounted air conditioners No.
  • Page 29 ANSI Z535.5 De nitions: WARNING DANGER: Indicate[s] a hazardous situation which, if not avoided, will result in death or serious injury. The signal word “DANGER” is to be limited to the most Electrical shock hazard. extreme situations. DANGER [signs] should not be used for property damage hazards unless personal injury risk Have a properly trained individual perform appropriate to these levels is also involved.
  • Page 30 USING THE TEC-EYE FIGURE 1 TEC-EYE (Bard P/N 8301-059) Display and Interface (Status Screen Shown) UP KEY ALARM KEY MENU KEY ENTER KEY ESCAPE KEY DOWN KEY ALARM KEY UP KEY Allows viewing of active alarms Steps to next screen in the display menu...
  • Page 31 TEC-EYE Screen Structure and Password Level status are also displayed. See Table 2 for wall-mount unit status messages. Quick Menu Setpoints (Orphan Mode Temperature Control) TABLE 2 Information Unit Status Messages Alarm Log Main Menu Message Description System Con g: A1-A10 User (2000) Adv Sys Con g: B1-B8 Technician (1313) PLC is on and has not started running I-O Con g: C1-C15 Technician (1313)
  • Page 32 The Quick Menu is accessible from the Main Status 4. Press UP or DOWN key on desired value until value Screen. Setpoints, Information and Alarm Log are displays correctly. available through the Quick Menu. Pressing the UP 5. Press ENTER key to save and scroll to next or DOWN keys while on the Main Status Screen will parameter.
  • Page 33 Current software The Software Version screen displays the model versions and installation instructions are number of the unit as well as all software version available on the Bard website at http://www. information for the PLC (see Figure 9). This information bardhvac.com/software-download/...
  • Page 34 Alarm Log 5. Press ENTER key to scroll to Enable parameter (see Figure 11). The alarm log screens show a log of each alarm. There will be a log for when alarm occurred and if the alarm 6. Press UP or DOWN key to change value to ON. The auto clears, it will show when the alarm cleared.
  • Page 35 FIGURE 12 Restoring Factory Default Settings Manual 2100-695G Page 11 of 57...
  • Page 36 OPERATION FIGURE 13 NOTE: Screenshots shown in this manual reflect Clearing All Alarms default settings (when applicable). Unit On/Off The wall-mount unit can be turned on and off from the TEC-EYE. Turning the unit off with the following instructions will disable all unit operation. To turn the unit on or off: 1.
  • Page 37 Return Air Temperature Sensor mount units, while keeping the shelter cool with the other unit still operating. Once the rst of the Bard The unit is equipped with a return air temperature wall-mount units is installed and powered on, it will sensor to monitor the space temperature when the unit operate in orphan mode—keeping the climate inside...
  • Page 38 8. The update will not take effect until the cursor is 2. Press ENTER key to scroll to Cool Setpoint or Heat moved out of the Offset parameter. Setpoint (see Figure 4 on page 8). 9. Once adjusted, press the ESCAPE key several 3.
  • Page 39 when the return air temperature reaches the setpoint To enable this delay: plus the stage off differential. 1. Press MENU key to go to the Main Menu screen. Staging 2. Press UP or DOWN keys and ENTER key to enter The unit will stage the cooling components based on TECHNICIAN password 1313.
  • Page 40 7. Press ENTER key to save value and move cursor to 10. Press ESCAPE key several times to return to Main Stage 1 Off. Menu screen. 8. Press UP or DOWN keys to adjust number of FIGURE 21 degrees below setpoint to turn cooling operation Adjusting Heating Stage Differentials off.
  • Page 41 Dehumidification Modes Availability for active dehumidi cation will be determined by model number. Units with electric reheat, Dehumidification Off mechanical dehumidi cation or cycling reheat will be When the humidity level inside a zone falls to the considered. The active dehumidi cation default setpoint Dehumidi cation Off setpoint, the system will stop is 80% RH.
  • Page 42 The valve can also be opened or closed using the EEV temperature sensor to provide a real time superheat service tool (Bard Part # 2151-021). This magnetic EEV calculation that determines the EEV position. service tool (shown in Figure 24) is used to manually open the EEV.
  • Page 43 9. Once adjusted, press the ESCAPE key several 2. Press UP or DOWN keys and ENTER key to enter TECHNICIAN password 1313. times to return to Main Menu screen. 3. Press UP or DOWN keys to scroll to I/O Con g; FIGURE 25 press ENTER key.
  • Page 44 Additional EEV Alarm 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. Low Superheat Alarm 3. Press UP or DOWN keys to scroll to System Con g; This alarm will become active when the calculated press ENTER key.
  • Page 45 NOTE: If unit is operating at the time the blower TABLE 5C override is being enabled, adjustments must be WR58BP* Blower Speeds made to OV Speed first before switching Blower Override on. Speed Controller Mode  Percentage Output Volts TABLE 5A High Sensible Full WR35BP* Blower Speeds 75.0...
  • Page 46 Blower Status Alarm Blower Status Switch If the blower is commanded on and the fan status The unit is equipped with a differential pressure air ow switch to monitor the blower (see Figure 32). If the switch (differential pressure) has not indicated the fan is running within 45 seconds, the system will generate blower is turned on and the switch doesn't close to indicate there is differential pressure between the inlet...
  • Page 47 All units tested equipped with MERV 8 lters. Appropriate supply (SG) and return (RG) grilles installed during testing. Pressure switch adjustment may be necessary due to variations in lter type, installation and room pressure. Bard recommends lter switch be set at 50% lter blockage or less. Higher settings may signi cantly hinder unit performance. Manual 2100-695G...
  • Page 48 FIGURE 34 Dirty Filter Switch and Filter Indicator Light ADJUSTMENT INDICATOR ARROW FILTER LIGHT ADJUSTMENT KNOB SCREW TO REMOVE COVER COVER TUBE LOCATED IN AIRSTREAM AFTER FILTER TUBE LOCATED IN MIS-3901 AIRSTREAM BEFORE FILTER 6. Press UP or DOWN keys to change ON or OFF Condenser Fan MIS-3901 value.
  • Page 49 FIGURE 35 Liquid Line Pressure Transducer Verifying Condenser Fan Output The unit has a pressure transducer installed on the liquid line between the condenser and electronic expansion valve (EEV). The transducer is used for system monitoring of the liquid side system pressures. This information is used to indicate when outdoor coil cleaning is necessary based on outdoor conditions and system pressures.
  • Page 50 FIGURE 38 FIGURE 39 Voltage to Pressure: Adjusting Liquid Temperature Values Liquid Pressure Transducer Condenser Fan Operation Condenser Fan Speed Control Liquid Pressure Transducer Alarm The unit is equipped with a variable speed ECM (electronically commutated motor) condenser fan which When the liquid line pressure sensor value is out allows the unit to better control head pressures for of range (0-650 PSIG), the controller will generate...
  • Page 51 FIGURE 40 Liquid Pressure Control Setpoint conditions. The process for this system is as follows: If reverse operation for over 1 hour may have a negative the liquid pressure falls below 275 PSI, the condenser impact on the bearing due to oil pump out. fan will turn off.
  • Page 52 Short Cycle Protection/Delay-on-Break The conditions needed for the unit to enter test mode are as follows: POT must start at a time less than or An anti-short cycle timer is included to prevent short equal to the 40 second mark. The POT must then be cycling the compressor.
  • Page 53 This allows the compressor a time period to start even pressure switch, which is 650 PSI), the system will if the voltage has dropped and allows the voltage to disable stage 2 of mechanical cooling. recover. This delay only happens when the CC terminal Phase Monitor energizes.
  • Page 54 Additional Compressor Alarm 6. Press UP or DOWN keys to change the value. 7. Press ENTER key to save value and move the Refrigerant Low Pressure Alarm cursor to next parameter or top of screen. When the suction pressure transducer indicates a 8.
  • Page 55 To verify the output from the controller to the actuator: The dust sensor can be veri ed by: 1. Press MENU key to go to the Main Menu screen. 1. Press MENU key to go to the Main Menu screen. 2.
  • Page 56 Disabling the dust sensor in I/O Con g disables this 3. Press UP or DOWN keys to scroll to System Con g; alarm. press ENTER key. To adjust the dust sensor alarm setpoint: 4. Press UP or DOWN keys to scroll to Economizer Setup A3.
  • Page 57 FIGURE 49 Damper Failed to Close Alarm Damper Switch When the controller commands the economizer damper actuator to the 0% position and the damper switch indicates the damper is not closed, after a delay of 300 seconds the controller will generate a damper failed to close alarm.
  • Page 58 FIGURE 51 Outdoor Humidity Sensor Failure Alarm Outdoor Air Sensor When the sensor reads a value that is outside of the acceptable 0 to 100% RH range, an alarm will be generated indicating the sensor has failed. This alarm condition will disable the economizer when the mode is set to temperature and humidity or enthalpy.
  • Page 59 7. Press ENTER key to save value and scroll to Delay. High Supply Air Temperature Alarm 8. Press UP or DOWN keys to adjust the delay value. When the supply air temperature is above 80°F for 120 seconds, an alarm will be generated and the NOTE: This delay is also applied to the high supply air economizer will be disabled until the cooling call has temperature alarm.
  • Page 60 FIGURE 56 9. Press UP or DOWN keys to change the parameter to the desired value. Economizer 2/2 10. Press ENTER key to save the value and scroll to the next parameter. 11. Press UP or DOWN keys to change the (outdoor temperature) Off Diff parameter to the desired value.
  • Page 61 The model and serial number are entered These devices are used with the Bard Guard BG1000 anti- at the factory, and should be retained during a software theft controller to provide an anti-theft measure.
  • Page 62 the blower and economizer to run while powering the controller. The inverter converts either 24 VDC or 48 VDC, depending on the model, to 230 VAC. A relay output from the inverter will also communicate an alarm to the supervisory controller in the event of an inverter failure.
  • Page 63 FIGURE 57 FUSION-TEC WR Series Wall-Mount Unit Control Board + Communication Wire – Communication Wire 5VDC Micro USB FieldBus2 24VAC Hot 24VAC Common Unit Disable Relay/Switch Jumper Dirty Filter Switch 24VAC + Compressor Alarm Relay Power Loss Relay (if equipped) Control To CCM Y Stand-by...
  • Page 64 TABLE 11 FUSION-TEC WR Series Wall-Mount Unit Control Board Terminals Terminal Function Type Form Rx+/Tx+ Communication Rx-/Tx- Communication Unit Disable Relay/Switch Digital Input Dirty Filter Switch Digital Input Compressor Alarm Relay Digital Input Power Loss Relay (if used) Digital Input Not Used Damper Blade Switch Digital Input...
  • Page 65 5 – Internal and External Cabinet Component Coating, Coated Evaporator Coil, Coated Condenser Coil ACCESSORIES AND CONTROLS OPTIONS X – Standard accessories including air ow sensor, dirty lter sensor, pressure transducers, crankcase heater S – All standard accessories plus additional Bard Guard security features and security frame Manual 2100-695G...
  • Page 66 Topping Off System Charge AHRI capacity and ef ciency ratings were determined by testing with this refrigerant charge quantity. If a leak has occurred in the system, Bard Manufacturing recommends reclaiming, evacuating Table 12 shows nominal pressures for the units. Since...
  • Page 67 Pressure Service Ports High and low pressure service ports are installed on all This unit employs high- ow Coremax valves instead of wall-mount units so that the system operating pressures the typical Schrader type valves. can be observed. Pressures are shown in Table 12. TABLE 12 Cooling Pressures Full Load Cooling...
  • Page 68 WARNING! Do NOT use a Schrader valve core removal tool with these valves. Use of such a tool could result in eye injuries or refrigerant burns! To change a Coremax valve without rst removing the refrigerant, a special tool is required which can be obtained at www.fastestinc.com/en/SCCA07H.
  • Page 69 LED will illuminate. As long as for the evaporator or condenser coil. the blue LED is illuminated, the Bard Guard system • Condenser coil: Remove the upper side panels is disarmed and will remain disarmed depending from the condenser section.
  • Page 70 TROUBLESHOOTING 8301-067 Outdoor Temperature/Humidity Sensor 8301-067 Sensor Connections This unit utilizes a two wire 4-10mA signal from Tables 13 and 14 on pages 47 and 48 are correlation the 8301-067 sensor to communicate outdoor charts for troubleshooting the sensor with a test meter: humidity and a 10KΩ...
  • Page 71 TABLE 13 8301-067 Sensor: Temperature to Thermocouple Resistance Temperature Resistance Temperature Resistance Temperature Resistance Temperature Resistance -31.7 148,453 -10.6 48,892 10.6 18,338 31.7 7680 -31.1 143,910 -10.0 47,572 11.1 17,898 32.2 7516 -30.6 139,521 -9.4 46,291 11.7 17,471 32.8 7356 -30.0 135,281 -8.9...
  • Page 72 TABLE 14 8301-067 Sensor: Relative Humidity to Humidity Sensor Current Output Humidity Signal Humidity Signal Humidity Signal % RH % RH % RH 4.000 9.440 14.880 4.160 9.600 15.040 4.320 9.760 15.200 4.480 9.920 15.360 4.640 10.080 15.520 4.800 10.240 15.680 4.960 10.400...
  • Page 73 8301-067 Humidity Sensor Test Value Outputs 8301-067 Humidity Sensor Calibration This sensor has the ability to output xed test signals The 8301-067 sensor has the ability to be calibrated when testing/troubleshooting sensor operation. via the sensor control board through the use of the These settings are to be used for sensor testing/ DIP switches and/or the use of ZERO P1 or SPAN P2.
  • Page 74 8301-057 Blower Status Switch/Dirty Filter Switch FIGURE 63 8301-057 Air Differential Switch Terminals Terminals 1 − Normally Closed 2 − Normally Open 3 − Common NOTE: Contact position is in resting state. P1: Hose Connected P2: Stub Connected Manual 2100-695G Page 50 of 57...
  • Page 75 8301-073 Dust (Particulate) Sensor TABLE 15 8301-073 Sensor: Dust/Volts Dust Signal Dust Signal Dust Signal 0.00 1.70 3.40 0.05 1.75 3.45 0.10 1.80 3.50 0.15 1.84 3.54 0.19 1.89 3.59 0.24 1.94 3.64 0.29 1.99 3.69 0.34 2.04 3.74 0.39 2.09 3.79 0.44...
  • Page 76 8612-061 Dust (Particulate) Sensor Control Board 8612-061 Control Board Output Signal Not Responsive 3. With a voltmeter, measure voltage between the to Dust following terminals: 1. With a voltmeter, verify 24VAC present across A. Component U1 pin 2 and terminal block pin 4 24VAC pin terminals.
  • Page 77 FIGURE 65 Dust Sensor Alarm Board Power Supply Check Manual 2100-695G Page 53 of 57...
  • Page 78 8408-044 Return Air Sensor/Suction Sensor TABLE 16 8408-044 Sensor: Temperature/Resistance Curve J Temperature Resistance Temperature Resistance Temperature Resistance Temperature Resistance ºF ºC ºF ºC ºF ºC ºF ºC -31.7 196,871 -10.6 56,985 10.6 19,374 31.7 7507 -31.1 190,099 -10.0 55,284 11.1 18,867 32.2...
  • Page 79 8301-066 Supply Air Sensor TABLE 17 8301-066 Sensor: Temperature/Resistance Temperature Resistance Temperature Resistance Temperature Resistance °F °C °F °C °F °C 29,490 96.8 6501 161.6 1868 33.8 28,157 98.6 6260 163.4 1810 35.6 26,891 100.4 6028 165.2 1754 37.4 25,689 102.2 5806 1700...
  • Page 80 8406-157 Liquid Line Pressure Transducer TABLE 18 8406-157 0-650psi Pressure Transducer: Pressure/DC Voltage Pressure Signal Pressure Signal Pressure Signal Pressure Signal 0.500 11.2 1.515 22.5 2.531 33.7 3.546 0.531 11.6 1.546 22.8 2.562 34.0 3.577 0.562 11.9 1.577 23.1 2.592 34.4 3.608 0.592...
  • Page 81 8406-158 Suction Pressure Transducer TABLE 19 8406-158 0-250psi Pressure Transducer: Pressure/DC Voltage Pressure Signal Pressure Signal Pressure Signal Pressure Signal 0.500 1.524 2.548 13.1 3.572 0.532 1.556 2.580 13.2 3.604 0.564 1.588 2.612 13.3 3.636 0.596 1.620 2.644 13.5 3.668 0.628 1.652 2.676...
  • Page 83 SERVICING PROCEDURE R-410A LEAK TEST EVACUATION CHARGING Bard Manufacturing Company, Inc. Manual No.: 2100-479 Supersedes: NEW Bryan, Ohio 43506 File: Volume I, Tab 1 Since 1914...Moving ahead, just as planned. Date: 03-08-07 Manual 2100-479 Page 1 of 11...
  • Page 84 CONTENTS General Troubleshooting the Mechanical System Recovery Equipment Rated for R-410A ....3 Air Conditioning & Heat Pump - Cooling .....9 Leak Detectors ............3 Gauge Manifold ............3 Low Suction — Low Head Pressure ......9 High Suction — Low Head Pressure ......9 Attaching Gauge Manifold ........3 Low Suction —...
  • Page 85 GENERAL GAUGE MANIFOLD WARNING WARNING The oils used with R-410A refrigerant are hydroscopic and absorb water from the Gauge manifold must be suitable for use atmosphere readily. Do not leave systems with R-410A refrigerant and POE oils. open to the atmosphere for more than 5 minutes.
  • Page 86 3. Close drum valve and disconnect from center port. ATTACHING MANIFOLD HOSE TO Release nitrogen or CO2 into the atmosphere through SCHRADER VALVE suction line of gauge manifold. 4. Correct any leaks and recheck. When leaks, if any, WARNING have been repaired, system is ready to be evacuated and charged.
  • Page 87 R-410A System Charging CHARGING THE SYSTEM BY WEIGHT Even though R-410A has a very small fractionation potential, 1. Connect manifold as instructed. it cannot be ignored completely when charging. To avoid fractionation, charging of an air conditioner or heat pump 2.
  • Page 88 FIGURE 1 TYPICAL AIR CONDITIONING SYSTEM COOLING CYCLE MIS-369 Manual 2100-479 Page 6 of 11...
  • Page 89 FIGURE 2 TYPICAL HEAT PUMP SYSTEM COOLING CYCLE MIS-368 Manual 2100-479 Page 7 of 11...
  • Page 90 WARNING To speed refrigerant flow, it may be necessary to place refrigerant drum in a pan of warm water (not greater than 130ºF). Remember to either consider the total weight of the pan of water or remove the drum for weighing frequently to keep track of the charging process.
  • Page 91 roubleshooTing The echanical ysTeM AIR CONDITIONING AND HEAT PUMP — COOLING LOW SUCTION — LOW HEAD LOW SUCTION — HIGH HEAD PRESSURE PRESSURE 1. Restricted airflow over indoor coil. 1. Partial restriction and then overcharged. 2. Defective indoor fan motor. HIGH SUCTION — HIGH HEAD 3.
  • Page 92 Manual 2100-479 Manual 2100-479 Page 10 of 11 Page 10 of 11...
  • Page 93 Manual 2100-479 Manual 2100-479 Page 11 of 11 Page 11 of 11...
  • Page 95 Jobsite Startup and Commissioning Report Shelter (Name/Number): Commissioned By (Name): Installation By (Company): Installer Address/Phone No.: Date Commissioned: Shipping Inspection – Inspect each unit for the following: Do any of the units have visible damage from falling over during transit? Are any of the Condenser Coils located at the upper front of each unit Damaged? Are any of the Condenser fan assemblies located in the top of each unit damaged? Inspect the lower front door and side panels of each unit.
  • Page 96 Are EMI filters installed on the 2 wire shielded cable ran from the controller to the units? A continuity check between the 2 communications wires with a multimeter will verify proper “+” and “-“connections have been made for the 2 wire shielded cable. This may be checked at the unit or controller.
  • Page 97 Outdoor Ambient Temperature Indoor Room Temperature Controller Setup – Verify the following: Are all hard wired alarms (NOC) and/or Ethernet cable connected and functional? Are all remote indoor temperature and humidity sensors connected and operational? Is the time and date set in the controller? Warm the indoor temperature and humidity sensor with a blow dryer or heat gun.
  • Page 99 Defective parts must be supplied to a Bard distributor who will then submit a parts warranty claim form. Credits are issued to the Bard distributor. Bard will not pay or be responsible for labor or defective/replacement part transportation costs or delays in repairing or failures to complete repairs caused by events beyond our reasonable control.
  • Page 100  Factory-coated coils have a “5” year warranty in corrosive environments that are listed as approved. Internet Resources Recognized as a leader in the HVAC industry, Bard combines quality products and outstanding service with innovation and technological advances to deliver high- performance heating and cooling products around the world. Please visit www.bardhvac.com...
  • Page 101 Literature Assembly 911-0771-2 BOOK 2 OF 2 Contains the following: 2100-704(F) Fusion Tec A/C Install Inst WR 2100-709 Fusion Tec Quick Start Guid WR 2110-1547(O) Replacement Parts Manual...
  • Page 103 INSTALLATION INSTRUCTIONS Bard Air Conditioning System FUSION-TEC LC6000-200 ® WR Series Supervisory Wall-Mount Controller Air Conditioner Bard Manufacturing Company, Inc. Manual: 2100-704F Bryan, Ohio 43506 Supersedes: 2100-704E www.bardhvac.com Date: 10-22-21 Page 1 of 47...
  • Page 104 CONTENTS General Information ...........4 FIGURES Air Conditioning System ........4 Figure 1 WR Series Model Nomenclature ... 7 Wall-Mount Air Conditioner Units ....... 4 Figure 2 Dimensions ........9 Controller ............4 Figure 3 Prefilling Traps on Indoor Drain Pan General ............
  • Page 105 WARNING Figure 42 Enable/Disable Zone 1 Indoor Humidity Sensor ....... 40 Figure 43 Enable/Disable Zone 2 Indoor Humidity Sensor ....... 40 Electrical shock hazard. Figure 44 Enable/Disable Zone 3 Indoor Have a properly trained individual perform Humidity Sensor ....... 41 these tasks.
  • Page 106 (one sensor per zone) will need to be purchased and installed in the additional zones. One additional temperature-only sensor (Bard P/N 8301-058) may also be used in Zone 1 but will also need to be purchased separately. Additional temperature/humidity sensors require field-supplied 5-wire 18 gauge shielded cable.
  • Page 107 General For more information, contact these publishers: Air Conditioning Contractors of America (ACCA) The equipment covered in this manual is to be installed by 1712 New Hampshire Ave. N.W. trained, experienced service and installation technicians. Washington, DC 20009 The refrigerant system is completely assembled and Telephone: (202) 483-9370 Fax: (202) 234-4721 charged.
  • Page 108 LIST OF NECESSARY MATERIALS/TOOLS Additional hardware and miscellaneous supplies are needed for installation. These items are field supplied and must be sourced before installation. This list also includes tools needed for installation. List of Materials/Tools • Personal protective equipment/safety devices/ anti- •...
  • Page 109 5 – Internal and External Cabinet Component Coating, Coated Evaporator Coil, Coated Condenser Coil ACCESSORIES AND CONTROLS OPTIONS X – Standard accessories including airflow sensor, dirty filter sensor, pressure transducers, crankcase heater S – All standard accessories plus additional Bard Guard security features and security frame Manual 2100-704F...
  • Page 110 Minimum Clearance Clearance to Combustibles Counter flow wall-mount air conditioner models have The unit itself is suitable for 0" clearance, but the a removable lower front service panel that allows supply air flange requires a minimum of 1/4" clearance access to the control panel, blower, compressor, circuit to combustible material.
  • Page 111 Manual 2100-704F Page 9 of 47...
  • Page 112 All walls NOTE: At the time of installation, Bard highly must be thoroughly inspected to ensure that they are recommends prefilling of the traps on both of capable of carrying the weight of the installed unit.
  • Page 113 FIGURE 3 Prefilling Traps on Indoor Drain Pan Hoses Evaporator Drain Pan Left Side Drain Hose Evaporator Drain Pan Right Side Drain Hose Pour water into evaporator drain pan directly above left and right drain fittings until coiled drain tubes in blower section are visibly full. FIGURE 4 Hanging Front Access Panel to Allow Access to Control Panel...
  • Page 114 The rear deflectors must be folded out and Bard model SGR-5W grille is custom designed for secured by the installer with the supplied screws utilization with Bard wall-mount unit WR**BP* for (see Figure 5).
  • Page 115 Manual 2100-704F Page 13 of 47...
  • Page 116 Manual 2100-704F Page 14 of 47...
  • Page 117 FIGURE 10 Electric Heat Clearance Typical Building Outside Sheeting Wall Frame Inside Sheeting 1/4" Min. Supply Air Duct Flange of Wall 1/4" Min. SUPPLY GRILLE MIS-3897 FIGURE 11 Wall Mounting Instructions WALL STRUCTURE See FIGURE 2 – Mounting Instructions FACTORY SUPPLIED RAIN FLASHING.
  • Page 118 FIGURE 12 Wall Mounting Instructions WR35 Models 39.00 ATTACH TO TOP PLATE OF WALL 27.88 1.000 1.000" CLEARANCE ALL AROUND DUCT IF REQUIRED RETURN DUCT 7.88 INTERIOR FINISHED WALL OPENING OVER FRAME 18.00 1.000" CLEARANCE ALL AROUND DUCT IF REQUIRED SUPPLY DUCT 13.88 OPENING...
  • Page 119 FIGURE 13 Common Wall Mounting Installation RAIN FLASHING RAFTERS FINISHED CEILING SURFACE RETURN AIR WALL SLEEVE RETURN AIR DUCT FIELD SUPPLIED W/ GRILLE W/ GRILLE SUPPLY AIR WALL SLEEVE SUPPLY AIR FIELD SUPPLIED OPENING W/ GRILLE W/ GRILLE OUTSIDE WALL FREE AIR FLOW NO DUCT MIS-3899...
  • Page 120 WALL-MOUNT UNIT WIRING required. If this is the case, the unit rating plate will WARNING so indicate. All models are suitable only for connection with copper wire. Each unit and/or wiring diagram will be marked “Use Copper Conductors Only”. These instructions must be adhered to.
  • Page 121 FIGURE 15 The main unit circuit breaker disconnect access is located on the front panel of the unit. Located at the VAC Supply Wiring Landing Points upper right corner of this panel is the rubber circuit breaker boot. This allows unit power to be disconnected without panel removal.
  • Page 122 FIGURE 17 Rear Communication and Power Wire Entrances (Optional) LOW VOLTAGE/COMMUNICATION ENTRANCE UNIT POWER ENTRANCE LIQUID TIGHT CONDUIT MUST NOT PASS THIS LINE TO PREVENT DAMPER BLADE INTERFERANCE LIQUID TIGHT CONDUIT SECURE TO KEEP CLEAR OF HEATER ELEMENT CONDUIT ROUTE THROUGH RUBBER BUSHING OPTIONAL REAR POWER WIRE ENTRANCE...
  • Page 123 3. If incoming AC voltage is below 220VAC..shut off AC breaker to unit and move factory "240V" wire to "208V" terminal Shelter supply breaker in ON position Bard system breaker in OFF position 240V/208V Single Phase Voltage Range: 197VAC – 253VAC 240V/208V Three Phase Voltage Range: 197VAC –...
  • Page 124 Once the first of the Bard FUSION-TEC WR Series wall-mount units is installed and powered on, it will operate in orphan mode—...
  • Page 125 LC6000 CONTROLLER INSTALLATION FIGURE 20 Typical LC6000-200 Component Location Transformer RJ11 Cable to Display Control Board Ethernet Cable Connection USB Male A to Micro Male Four Fused B Cable Power Supply Terminals Emergency Off Alarm Jumper Emergency Vent Alarm Jumper Generator Run Alarm Jumper Terminal Block...
  • Page 126 IMPORTANT: When working with circuit board connecting wires to the terminal block, confirm that the components, Bard recommends the use of fuse in each of the four fuse holders is in the proper an anti-static wrist strap to prevent static position (active) as shown in Figure 21.
  • Page 127 Installing Remote Indoor Temperature/Humidity Sensor(s) One remote indoor temperature/humidity sensor and 35' of 18 gauge 5-conductor shielded cable is included with the controller. This sensor must be installed for proper operation. Mount the temperature/humidity sensor in a location least likely to be affected by open doors, rack-mounted fans, radiant heat sources, etc. Locating the sensor between both return grilles is often the best location, but every installation is unique.
  • Page 128 For proper operation, the remote indoor temperature/humidity sensor (and any additional sensors) must be configured properly with the controller as shown in Step 2 on page 25. An additional remote indoor temperature- only sensor can be purchased and installed in Zone 1. If the site in which the LC6000 controller will be used has more than one zone (maximum three zones per LC6000), additional remote temperature/humidity sensors (one per zone) will need to be purchased and installed in the additional zones.
  • Page 129 Installing Optional Outdoor Temperature/Humidity Sensor One optional outdoor temperature/humidity sensor (8301-090) can be installed. Follow the manufacturer's mounting instructions. Use 18 gauge 5-conductor shielded cable to connect to controller. FIGURE 24 Remote Outdoor Temperature/Humidity Sensor Installation Connect wires from the 18 gauge shielded cable to terminals #65, #66, #67, #70 and #71. Wire Sensor Description...
  • Page 130 Emergency Off, Emergency Ventilation and Generator Run Connections The LC6000-200 controller is shipped with emergency off, emergency ventilation and generator run contacts. There are factory-installed jumpers across terminals #6 and #7 (emergency off), #8 and #9 (emergency ventilation) and #10 and #11 (generator run). Remove the factory-installed jumpers before making the connections. FIGURE 25 LC6000-200 Series Connection for Emergency Off, Emergency Ventilation and Generator Run (If Applicable) Generator Run*...
  • Page 131 Communication Wiring Connect the communication wiring from the wall-mount units to the controller in the manner shown in Figures 26, 27 or 28. The daisy chain does not need to follow the addressing order. The communication wire should be 2-wire, 18 gauge shielded cable with drain.
  • Page 132 FIGURE 28 Placement of Communication Wire Filters (Daisy Chain and Alternate Methods) Daisy Chain Wiring (up to 14 units) Place filter here Place filter here LC6000 Unit 1 Unit 2 Unit 3 Unit 4...up to 14 units Alternate Wiring (up to 14 units) Place filter here Place filter here LC6000...
  • Page 133 The steps outlined on the following pages show how to connect the communication wiring using the daisy chain method shown in Figure 26 on page 29. If using the alternate method (as shown in Figure 27 on page 29), the connections to the controller and each wall-mount unit will be the same but the filters need to be placed in the positions shown in Figure 28.
  • Page 134 FIGURE 30 Communication Wiring: Termination at the First Wall-Mount Unit Unit 1 Terminal Block 9 10 16 17 – – From LC6000 Controller From the controller, extend the shielded cable through a separate conduit and route to the provided terminal block next to the wall-mount control board.
  • Page 135 FIGURE 31 Communication Wiring: Termination at Additional Wall-Mount Units Unit 2 − 14 9 10 16 17 Terminal Block – – From Wall-Mount Unit 1 Route the cable from the first wall-mount unit to the terminal block of the second wall-mount unit. If this is the last unit to be connected, make a small service loop Wall-Mount Unit 2 and attach EMI filter as shown.
  • Page 136 Supply Wiring The LC6000 controller is powered by 120, 208 or 240 volts from the shelter. Field-supplied supply wiring should be minimum 16 gauge, maximum 14 gauge (see Figure 32). A reliable earth ground must be connected in addition to any grounding from conduit. Grounding bolts and nuts are included with the controller for this purpose; a 2 hole grounding lug must be field supplied.
  • Page 137 Bard Guard Alarm Signal Common Signal for Outdoor Temperature Sensor Humidifier 2 Ground for Outdoor Temperature Sensor Common Ground for Bard Guard Alarm Signal Humidifier 3 Orange Power Connector Common 24 VAC+ 24 VAC Supply Emergency Off Alarm Orange Power Connector...
  • Page 138 FIGURE 34 LC6000-200 Wiring Diagram TB 61 YELLOW LC6000 G YELLOW BLUE TB 64 TERMINAL BLOCK G0 BLUE (L1) 120V IN WHITE 120V IN 120V/208V/230VAC (L1) 208V IN 208V IN TRANSFORMER (L1) 230V IN 230V IN ORANGE 24VAC (L2 OR N) COMMON IN COMMON IN BLACK GREEN...
  • Page 139 SYSTEM SET UP FIGURE 35 The LC6000 controller and TEC-EYE hand-held TEC-EYE Connection to Unit Control diagnostic tool will both be used to set up the Bard air conditioning system. TEC-EYE Hand-Held Diagnostic Tool The microprocessor control used in the WR Series wall-...
  • Page 140 NOTE: Screenshots shown in this manual reflect NOTE: Each unit must have a unique address for the default settings (when applicable). communication to work properly. Bard also recommends labeling each unit for ease in identification. NOTICE In addition to setting up the address, the user may also want to set the unit of measure (UOM), zone and economizer control type.
  • Page 141 FIGURE 38 FIGURE 39 Executing Self Test Clearing Unit Alarm Logs Self Test Parameter Description After each of the wall-mount units have been addressed, had a self test performed and had the alarm Econ Stage Time: Amount of time (in seconds) allowed logs cleared, the rest of the system set up can proceed.
  • Page 142 6) Press ENTER key to scroll to the desired value 6) Press UP or DOWN key to change value to ON to be changed (see Figure 41). to enable sensor (or change value to OFF to disable sensor). 7) Press UP or DOWN keys to change the value. 8) Press ENTER key to save and to scroll to top FIGURE 42 of screen.
  • Page 143 4) Press UP or DOWN keys to scroll to Z3 Indoor 2) Use UP or DOWN keys and ENTER key to Hum C6. enter USER password 2000. 5) Press ENTER key to scroll to Enable (see 3) Press UP or DOWN keys to scroll to IO Config; Figure 44).
  • Page 144 FIGURE 49 To enable/disable Zone 3 Remote Temperature: Enable/Disable Outdoor Air Humidity Sensor 1) Press MENU key to go to the Main Menu screen. 2) Use UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to IO Config; press ENTER key.
  • Page 145 5) Press ENTER key to scroll to Total Units (see To select economizer type for each zone: Figure 51). 1) Press MENU key to go to the Main Menu 6) Press UP or DOWN keys to adjust value to screen. correct number of units.
  • Page 146 FIGURE 53 Clearing LC6000 Alarm Logs 10. Complete Installation Once all the installation steps have been completed, all alarms and alarm logs have been cleared and system verification and self test results were satisfactory, the installation can now be considered “complete". Additional programming information can be found in the most recent versions of FUSION-TEC WR Series Service Instructions 2100-695 and LC6000...
  • Page 147 ADDITIONAL INFORMATION Menu Screens and Password Levels Setpoints WR Series Unit The LC6000 setpoints will determine the cooling and System Config: A1-A10 User (2000) heating setpoints when communicating with the wall- Adv. System Config: B1-B8 Technician (1313) mount units. The unit cooling and heating setpoints I/O Config: C1-C15 Technician (1313) will determine the cooling and heating setpoints when On/Off: User (2000)
  • Page 148 TABLE 6 TABLE 7 WR Series Wall-Mount Unit Status Messages LC6000 Status Messages Message Description Message Description The LC6000 is ready and functioning PLC is on and has not started Waiting... properly. running the application yet. The LC6000 is being turned off by the Unit is on and in orphan mode with Orphan Mode Off by BMS...
  • Page 149 Remote Indoor Temperature/Humidity Sensor Orientation Current versions of the remote indoor temperature/ humidity sensor need to be installed with the shielded cable wires entering the bottom of the back of the sensor to connect to the sensor terminals (see Figure 55).
  • Page 151 This quick start guide is designed to lead an installer NOTE: Each unit must have a unique address for the through the steps necessary for setting up a Bard air communication to work properly. Bard also conditioning system composed of FUSION-TEC WR Series recommends labeling each unit for ease in wall-mount units paired with an LC6000 controller.
  • Page 152 Press UP/DOWN keys to scroll to Date/Time change. Press UP/DOWN keys to scroll through the Information screens until the desired unit Information screen Press ENTER key to scroll to the desired value to be appears. changed. In addition to being able to remotely view the units, an Press UP/DOWN keys to change the value.
  • Page 153 Blower Assembly Components – WR58BP* Important  Exploded View ..........16  Usage List ..........16  Contact the installing and/or local Bard distributor for all parts requirements. Make sure to have the complete model and serial number available from the unit rating plates.
  • Page 154 CABINET COMPONENTS SEXP-885 A NOTE: When replacing parts in the upper condenser area, note any use of caulk as a sealant. Be sure to replace caulk seals using 100% silicone outdoor-rated caulk. This drawing is referenced in tables on pages 3 and 4 Manual 2110-1547O Page 2 of 20...
  • Page 155 Motor Cradle S518-121 Lower Intake Grille Assembly 5252-033 Bard Nameplate Standard unit e terior cabinet parts are manufactured with various paint color options. To ensure the  proper paint color is received, please reference the following codes: Beige -X, White -1, Buckeye Gray -4, Desert Brown -5, Dark Bronze -8 NS –...
  • Page 156 Motor Cradle Mount S518-119 Lower Intake Grille Assembly 5252-033 Bard Nameplate Standard unit e terior cabinet parts are manufactured with various paint color options. To ensure the proper paint  color is received, please reference the following codes: Beige -X, White -1, Buckeye Gray -4, Desert Brown -5, Dark Bronze -8 NS –...
  • Page 157 This page intentionally left blank Manual 2110-1547O Page 5 of 20...
  • Page 158 FUNCTIONAL COMPONENTS SEXP-886 A Manual 2110-1547O This drawing is referenced in tables on pages 7 and 8 Page 6 of 20...
  • Page 159 FUNCTIONAL COMPONENTS Dwg No. Part Number Description 8000-440 Compressor 8000-442 Compressor 8000-379 Compressor 8000-380 Compressor 900-362-0154BX Blower Assembly 5154-002-0146BX Blower Assembly 8200-054 Condenser Motor Mount 8200-055 Condenser Motor Mount 7051-094 Condenser Discharge Grille 7051-091 Condenser Discharge Grille 5151-064 Fan Blade 5151-062 Fan Blade 8106-061-0167...
  • Page 160 FUNCTIONAL COMPONENTS Dwg No. Part Number Description 8000-385 Compressor 8000-386 Compressor S5154-007-0142 Blower Assembly 8200-055 Condenser Motor Mount 7051-091 Condenser Discharge Grille 5151-062 Fan Blade S8106-061-0132 Condenser Fan Motor 5051-216 Condenser Coil 5054-216 Condenser Coil – Coated 800-0417 Distributor Assembly 917-0339 Evaporator Coil 917-0340...
  • Page 161 This page intentionally left blank Manual 2110-1547O Page 9 of 20...
  • Page 162 CONTROL PANEL – 1 PHASE TERMINAL BLOCK ASSEMBLY 26 27 13 14 1 2 3 9 10 11 12 15 16 17 18 19 20 21 22 26 27 BOTTOM SEXP-887 C Manual 2110-1547O Page 10 of 20...
  • Page 163 (Example: 8301-096-004A). A software upgrade of all PLCs onsite (units and controllers) should accompany any PLC replacement. Latest revisions of software, change log and instructions are available on the Bard website at http://www.bardhvac.com/software-download/ Capacitor mounted to WR35/36BPA control panel ...
  • Page 164 CONTROL PANEL – 3 PHASE TERMINAL BLOCK ASSEMBLY 13 14 26 27 2 3 4 5 6 7 8 9 10 11 12 15 16 17 18 19 20 21 22 23 24 26 27 BOTTOM SEXP-891 B Manual 2110-1547O Page 12 of 20...
  • Page 165 (Example: 8301-096-004A). A software upgrade of all PLCs onsite (units and controllers) should accompany any PLC replacement. Latest revisions of software, change log and instructions are available on the Bard website at http://www.bardhvac.com/software-download/ Wiring diagram reference listed under HEATER PACKAGES on page 18...
  • Page 166 BLOWER ASSEMBLY COMPONENTS – WR35BP* SEXP-939 Drawing Part Number Description 5152-014 Blower Wheel 8106-072-0154BX 1/3 HP Programmed Motor 151-126 Housing 105-1435 Left Mounting Angle 105-1443 Right Mounting Angle 3000-1145 Power Harness 3000-1578 0-10VDC Adapter Wire Manual 2110-1547O Page 14 of 20...
  • Page 167 BLOWER ASSEMBLY COMPONENTS – WR36BP* SEXP-629 Drawing Description Part Number 5152-049 Blower Wheel 8105-076-0146BX 1/3 HP Programmed Motor 151-122 Housing 3000-1145 Power Harness 3000-1578 0-10VDC Adapter Wire Manual 2110-1547O Page 15 of 20...
  • Page 168 BLOWER ASSEMBLY COMPONENTS – WR58BP* SEXP-942 Drawing Part Number Description 5154-007-0142 Complete Blower Wheel 3000-1145 Power Harness 3000-1578 0-10VDC Adapter Wire Manual 2110-1547O Page 16 of 20...
  • Page 169 HEATER PACKAGES – WR35BP* SEXP-940 Dwg No. Part Number Description 113-709 Top Heater Support 113-710 Lower Heater Support 8604-150 Heat Strip 1.5KW 240V 2 Term 8604-148 Heat Strip 5.0KW 240V 2 Term 8604-149 Heat Strip 6.0KW 240V 3 PH 8402-190 Limit Control 130P/150BU 1012-065 Screw, Type AB PZPNHD #8-18X3/8...
  • Page 170 HEATER PACKAGES – WR36BP*/WR58BP* SEXP-892 Dwg No. Part Number Description 113Y671 Left Heater Support 113X671 Right Heater Support 113-668 Heater Bracket Front 8604-150 Heat Strip 1.5KW 240V 2 Term 8604-148 Heat Strip 5.0KW 240V 2 Term 8604-149 Heat Strip 6.0KW 240V 3PH 8402-190 Limit Control 130P/150BU 8611-016...
  • Page 171 FREECOOLING DAMPER MOTOR SEXP-902 Dwg. No. Part Number Description 103-537 Actuator Support Channel 103-538 Actuator Support Channel 113-712 Actuator Rod Support Bracket 113-711 Actuator Mounting Bracket 141-326 Actuator Gusset 8602-093 90 in/lb Actuator 8602-101 Actuator Drive Rod Assembly 8602-102 Actuator Drive Rod Assembly 8602-008 Ball Joint 8602-042...
  • Page 172 ANTI-THEFT KIT (OPTIONAL) SEXP-888A SEXP-888 A Dwg No. Part Number Description 9050-004 Frame Assembly 9050-008 Frame Assembly 9050-005 Base Bracket 9050-006 Top Bracket 9050-007 Top Bracket 8406-135 Low Pressure Switch 8406-156 Panel Switch 910-2038 Speaker Assembly 1012-346 Tri-Groove Nut 2151-022 Tri-Groove Socket –...