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Service Facts
Upflow/Horizontal and Downflow
Gas-Fired, Direct/Non-Direct Vent, 2–Stage
Condensing
Furnaces with High Efficiency Motor
U U p p f f l l o o w w , , C C o o n n v v e e r r t t i i b b l l e e t t o o
H H o o r r i i z z o o n n t t a a l l R R i i g g h h t t o o r r
H H o o r r i i z z o o n n t t a a l l L L e e f f t t
S9X2B040U2PSAA
S9X2B040U3PSAA
S9X2B060U3PSAA
S9X2B060U4PSAA
S9X2B080U3PSAA
S9X2B080U4PSAA
S9X2C080U4PSAA
S9X2C080U5PSAA
S9X2C100U4PSAA
S9X2C100U5PSAA
S9X2D120U5PSAA
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and
air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered
equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the
literature and on the tags, stickers, and labels that are attached to the equipment.
December 2016
D D o o w w n n f f l l o o w w O O n n l l y y
S9X2B040D2PSAA
S9X2B060D3PSAA
S9X2B080D4PSAA
S9X2C100D5PSAA
S9X2D120D5PSAA
S S A A F F E E T T Y Y W W A A R R N N I I N N G G
S9X2-SF-1B-EN
N N o o t t e e : : Graphics in this document are for representation
only. Actual model may differ in appearance.
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Table of Contents
Related Manuals for Ingersoll-Rand S9X2B040U2PSAA
Summary of Contents for Ingersoll-Rand S9X2B040U2PSAA
- Page 1 H H o o r r i i z z o o n n t t a a l l R R i i g g h h t t o o r r S9X2B040D2PSAA H H o o r r i i z z o o n n t t a a l l L L e e f f t t S9X2B060D3PSAA S9X2B040U2PSAA S9X2B080D4PSAA S9X2B040U3PSAA S9X2C100D5PSAA...
- Page 2 SAFETY SECTION— FURNACES I I n n g g e e r r s s o o l l l l R R a a n n d d h h a a s s a a p p o o l l i i c c y y o o f f c c o o n n t t i i n n u u o o u u s s p p r r o o d d u u c c t t W W A A R R N N I I N N G G a a n n d d p p r r o o d d u u c c t t d d a a t t a a i i m m p p r r o o v v e e m m e e n n t t a a n n d d i i t t r r e e s s e e r r v v e e s s t t h h e e ELECTRICAL SHOCK, FIRE, OR...
- Page 3 S S A A F F E E T T Y Y S S E E C C T T I I O O N N — — F F U U R R N N A A C C E E S S W W A A R R N N I I N N G G W W A A R R N N I I N N G G HAZARDOUS GASES!
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Page 4: Installation
S S A A F F E E T T Y Y S S E E C C T T I I O O N N — — F F U U R R N N A A C C E E S S W W A A R R N N I I N N G G W W A A R R N N I I N N G G INSTALLATION WARNING —... - Page 5 S S A A F F E E T T Y Y S S E E C C T T I I O O N N — — F F U U R R N N A A C C E E S S C C A A U U T T I I O O N N C C A A U U T T I I O O N N SHARP EDGE HAZARD!
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Page 6: Wiring Information
S S A A F F E E T T Y Y S S E E C C T T I I O O N N — — F F U U R R N N A A C C E E S S C C A A U U T T I I O O N N W W A A R R N N I I N N G G WIRING INFORMATION! -
Page 7: Venting Requirement
S S A A F F E E T T Y Y S S E E C C T T I I O O N N — — F F U U R R N N A A C C E E S S C C A A U U T T I I O O N N C C A A U U T T I I O O N N VENTING REQUIREMENT! -
Page 8: Product Specifications
Product Specifications S9X2B040U2PSAA S9X2B040U3PSAA S9X2B060U3PSAA S9X2B060U4PSAA MODEL Upflow/Horizontal Upflow/Horizontal Upflow/Horizontal Upflow/Horizontal TYPE RATINGS 1st Stage Input BTUH (ICS) 26,000 26,000 39,000 39,000 1st Stage Capacity BTUH 25,220 25,220 37,830 37,830 2nd Stage Input BTUH 40,000 40,000 60,000 60,000 2nd Stage Capacity BTUH (ICS) - Page 9 P P r r o o d d u u c c t t S S p p e e c c i i f f i i c c a a t t i i o o n n s s S9X2B040U2PSAA...
- Page 10 P P r r o o d d u u c c t t S S p p e e c c i i f f i i c c a a t t i i o o n n s s S9X2B080U3PSAA S9X2B080U4PSAA S9X2C080U4PSAA...
- Page 11 P P r r o o d d u u c c t t S S p p e e c c i i f f i i c c a a t t i i o o n n s s S9X2C100U4PSAA S9X2C100U5PSAA S9X2D120U5PSAA...
- Page 12 P P r r o o d d u u c c t t S S p p e e c c i i f f i i c c a a t t i i o o n n s s S9X2B060D3PSAA S9X2B080D4PSAA S9X2C100D5PSAA...
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Page 13: Sequence Of Operation
Sequence of Operation N N o o t t e e : : The seven segment LED readout is based on N N o o t t e e : : There are two flame sense pads located on thermostat input. During a simultaneous call for the IFC, marked “FP”... - Page 14 S S e e q q u u e e n n c c e e o o f f O O p p e e r r a a t t i i o o n n 4. When PS1 closes, the ignitor relay on the IFC will 12.
- Page 15 S S e e q q u u e e n n c c e e o o f f O O p p e e r r a a t t i i o o n n CL2 = Cooling, Stage 2 T T w w o o S S t t a a g g e e H H e e a a t t P P u u m m p p tp4 = Speed Tap 4 1.
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Page 16: Periodic Servicing Requirements
Periodic Servicing Requirements 1. GENERAL INSPECTION – E E x x a a m m i i n n e e t t h h e e f f u u r r n n a a c c e e N N o o t t e e : : Be careful NOT to break igniter when removing i i n n s s t t a a l l l l a a t t i i o o n n a a n n n n u u a a l l l l y y f f o o r r t t h h e e f f o o l l l l o o w w i i n n g g i i t t e e m m s s : : burners. - Page 17 S9X2 Wiring Diagram S9X2 Wiring Diagram and Schematic S9X2-SF-1B-EN...
- Page 18 S S 9 9 X X 2 2 W W i i r r i i n n g g D D i i a a g g r r a a m m S9X2-SF-1B-EN...
- Page 19 FURNACE AIRFLOW (CFM) VS. STATIC PRESSURE (ins.w.g) MODEL SPEED TAP 5 - HIGH 1161 1117 1074 1030 4 - MED-HIGH 1002 S9X2B040U2PSAA 3 - MEDIUM 2 - MED-LOW 1 - LOW — 5 - HIGH 1338 1305 1267 1234 1200...
- Page 20 H H e e a a t t i i n n g g a a n n d d C C o o o o l l i i n n g g A A i i r r f f l l o o w w T T a a b b l l e e s s Table 1.
- Page 21 Table 3. 2nd Stage Heating Table — Upflow CFM VS. 2ND STAGE TEMPERATURE RISE CFM (CUBIC FEET PER MINUTE) MODEL 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 S9X2B040U2PSAA 63 S9X2B040U3PSAA S9X2B060U3PSAA S9X2B060U4PSAA S9X2B080U3PSAA...
- Page 22 H H e e a a t t i i n n g g a a n n d d C C o o o o l l i i n n g g A A i i r r f f l l o o w w T T a a b b l l e e s s Table 5. 1st Stage Heating Table — Upflow CFM VS. 1ST STAGE TEMPERATURE RISE CFM (CUBIC FEET PER MINUTE) MODEL 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 S9X2B040U2PSAA S9X2B040U3PSAA S9X2B060U3PSAA S9X2B060U4PSAA S9X2B080U3PSAA S9X2B080U4PSAA...
- Page 23 Integrated Furnace Control Display Codes Menu Options Idle Active Alarm Menu Last 6 Faults (To clear — Hold Option button down for 5 seconds after entering the L6F menu) Code Release Number Cooling Off Delay (Seconds) Outdoor Unit Type Blower Constant Fan Airflow Heat Off Delay (Seconds) Inter-Stage Delay (Seconds) Gas Heating CFM (1st and 2nd stage airflow are selectable)
- Page 24 I I n n t t e e g g r r a a t t e e d d F F u u r r n n a a c c e e C C o o n n t t r r o o l l D D i i s s p p l l a a y y C C o o d d e e s s Fault Code Recovery Fault Code Recovery To view the last 6 faults, press the “Menu”...
- Page 25 Integrated Furnace Control Menu S9X2-SF-1B-EN...
- Page 26 I I n n t t e e g g r r a a t t e e d d F F u u r r n n a a c c e e C C o o n n t t r r o o l l M M e e n n u u S9X2-SF-1B-EN...
- Page 27 I I n n t t e e g g r r a a t t e e d d F F u u r r n n a a c c e e C C o o n n t t r r o o l l M M e e n n u u S9X2-SF-1B-EN...
- Page 28 I I n n t t e e g g r r a a t t e e d d F F u u r r n n a a c c e e C C o o n n t t r r o o l l M M e e n n u u S9X2-SF-1B-EN...
- Page 29 I I n n t t e e g g r r a a t t e e d d F F u u r r n n a a c c e e C C o o n n t t r r o o l l M M e e n n u u S9X2-SF-1B-EN...
- Page 30 Belly Band Location Distance from belly band to the front face of motor for minimum vibration Furnace Model Number Dimension “A” (inches) S9X2B040U2PSAA 1.625 S9X2B040U3PSAA S9X2B060U3PSAA S9X2B040D2PSAA S9X2B060D3PSAA S9X2B060U4PSAA 2.375 S9X2B080U3PSAA S9X2B080U4PSAA S9X2B080D4PSAA S9X2C080U4PSAA 2.750 S9X2C080U5PSAA S9X2C100U4PSAA S9X2C100U5PSAA S9X2D120U5PSAA S9X2C100D5PSAA...
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Page 31: Troubleshooting
Troubleshooting S9X2-SF-1B-EN... - Page 32 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g IFC Component Layout EAC, HUM LINE Neutral Inducer/Igniter Dry Contacts Connections Connections Connector...
- Page 33 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 34 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 35 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 36 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 37 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 38 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 39 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 40 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 41 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 42 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 43 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 44 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 45 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 46 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 47 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 48 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 49 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 50 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g S9X2-SF-1B-EN...
- Page 51 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g 6-Pin low volltage CTM motor connector plug 1. Remove the 6-pin low voltage connector from the IFC 2.
- Page 52 Ingersoll Rand (NYSE: IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands — including Club Car ® , Ingersoll Rand ® , Thermo King ® Trane ® —work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables;...
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