Table of Contents
Advertisement
OPTIONAL ACCESSORIES
Model Number
Description
BAYBASE205
Downflow subbase for downflow models only
BAYFLTR200
External side filter rack
BAYFLTR203
Filter kit horizontal for 17.5" cabinet
BAYFLTR204
Filter kit horizontal for 21" cabinet
BAYFLTR205
Filter kit horizontal for 24.5" cabinet
BAYFLTR317
Cleanable filter for 17.5" cabinet upflow only
BAYFLTR321
Cleanable filter for 21" cabinet upflow only
BAYFLTR324
Cleanable filter for 24.5" cabinet upflow only
BAYLPKT210B
Propane conversion kit
BAYLPSS210B
LP kit with stainless steel burners
BAYMFGH100A
Manufactured / mobile home kit
BAYRACK960A
Internal filter rack kit for upflow models
BAYAIR30AVENTA
Concentric vent kit for 2,2.5,3" vent system
BAYVENT200B
Sidewall vent termination kit for direct vent furnaces
BAYVENT500A
Side vent kit for downflow models only
BAYSWT10AHALTA
High altitude switch kit - UF/DF 060
BAYSWT08AHALTA
High altitude switch kit - UF/DF 080-120
KIT09224
Filter clip kit
BAYBRCKFLT10
Downflow bracket kit
© 2016 Ingersoll Rand All Rights Reserved
INSTALLER'S GUIDE
Upflow / Horizontal and Downflow / Horizontal, Gas-Fired, Direct
Vent, 2-Stage Condensing Furnaces with Variable Speed Inducer
M952V060BU36AB
M952V080BU36AB
M952V100CU48AB
M952V120DU60AB
ALL phases of this installation must comply with
NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to
remain with this unit. Please return to service
information pack upon completion of work.
Figure 1
M952V060BD36AB
M952V080BD36AB
M952V100CD48AB
M952V120DD60AB
M952 Furnace
M952 Upflow models can also be used in the
Horizontal Left configuration.
M952 Downflow models can also be used in the
Horizontal Right configuration.
18-CD37D1-5-EN
A341624P21
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Ingersoll-Rand M952V060BU36AB
Summary of Contents for Ingersoll-Rand M952V060BU36AB
- Page 1 18-CD37D1-5-EN INSTALLER'S GUIDE Upflow / Horizontal and Downflow / Horizontal, Gas-Fired, Direct Vent, 2-Stage Condensing Furnaces with Variable Speed Inducer M952V060BU36AB M952V060BD36AB M952V080BU36AB M952V080BD36AB M952V100CU48AB M952V100CD48AB M952V120DU60AB M952V120DD60AB ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES IMPORTANT —...
-
Page 2: Safety Section
Installer’s Guide SAFETY SECTION Careful consideration must be taken in the installation process WARNING to avoid personal injury, property damage or equipment dam- age. These instructions do not cover all variations in systems or Failure to follow safety warnings exactly, could result provide for every possible contingency. - Page 3 Installer’s Guide CAUTION The following warning complies with State of California law, Proposition 65. WARNING To prevent shortening its service life, the Furnace should not be used as a “Construction Heater” during the finish- This product contains fiberglass wool insulation! ing phases of construction until the requirements listed in item 9, a-g of the safety section of this publication have Fiberglass dust and ceramic fibers are believed by the...
-
Page 4: Table Of Contents
Installer’s Guide Contents The following safety practices and precautions must be fol- lowed during the installation, servicing, and operation of this Furnace. 1. Use only with the type of gas approved for this Furnace. Safety Section ..............2 Refer to the Furnace rating plate. Installation Instructions ...... -
Page 5: Installation Instructions
Installer’s Guide GENERAL INSTALLATION INSTRUCTIONS 4. Are there at least 3 inches of clearance between the Fur- nace combustion air openings in the front panel and any The manufacturer assumes no responsibility for equipment closed panel or door provided? installed in violation of any code or regulation. 5. - Page 6 Installer’s Guide 18-CD537D1-5-EN...
- Page 7 Installer’s Guide 18-CD537D1-5-EN...
-
Page 8: Upflow Installation
Installer’s Guide INSTALLATION INSTRUCTIONS Table 1 Required floor opening: (DOWNFLOW) FLOOR OPENING PLENUM OPENING CABINET RETURN WARNING WIDTH DUCT WIDTH "A" "B" "C" "D" FIRE HAZARD. DO NOT INSTALL THE FURNACE DIRECTLY 17-1/2" 16-1/4" 16-5/8" 20-1/8" 15-5/8" 19-3/8" ON CARPETING, TILE OR OTHER COMBUSTIBLE MATERIAL 21"... -
Page 9: Air For Combustion And Ventilation
Installer’s Guide The horizontal Furnace may also be suspended from the joists Table 3 using all-thread rods with a substantial metal support frame that supports the entire length of the furnace. The rods need MINIMUM AREA IN SQUARE FEET to be of sufficient length to allow for proper clearances from FOR UNCONFINED SPACE INSTALLATIONS combustible materials. -
Page 10: Duct Connections
Installer’s Guide Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combustion: * Permanent wave solutions * Chlorinated waxes and cleaners * Chlorine based swimming pool chemicals * Water softening chemicals * Deicing salts or chemicals * Carbon Tetrachloride * Halogen type refrigerants * Cleaning solvents (such as perchloroethylene) -
Page 11: Return Air Filters
Installer’s Guide Where there is no complete return duct system, the return 8. The horizontal installation of the upflow furnace connection must be run full size from the Furnace to a requires an external filter section. Do NOT use the location outside the utility room, basement, attic, or crawl bottom return filter within the furnace. - Page 12 Installer’s Guide The furnace and the bottom filter rack, BAYRACK960, installa- tion can be seen in Figure 14. Blower Deck Engagement Hole PRE-DRILL Two clearance holes with a 3/16” drill at dimple locations Airf low (one per side) Figure 16 Blower Door Hinge and Bottom Filter Rack Installation Filter Figure 14...
- Page 13 Installer’s Guide Filter Rack SIDE CUTOUT Retaining Furnace Screw/Pin Filter Cabinet Rack RETAINING Side (Both Sides) SPRINGS Bottom Panel BOTTOM BOTTOM ENGAGEMENT FILTER PANEL RACK Figure 18 INSTALLED RAILS Furnace Figure 21 Engagement Hole Blower Filter Rack BLOWER Typical Upflow Right Side Return Filter Rack Installation Installation With Deck DECK...
- Page 14 Installer’s Guide UPFLOW FILTER CLIP / BRACKET INSTALLATION INSTALLING THE FILTER 1. Determine the location to be used. The furnace cabinet has The filter may need to be cut to fit the unit depending on the dimples for location of the furnace clips (Side return only). Pre- location of the return air filter.
-
Page 15: General Venting
Installer’s Guide Table 8 WARNING LOCATING FILTER RETAINER BRACKETS IN DUCTWORK CARBON MONOXIDE POISONING HAZARD RETURN FILTER CABINET DIMENSION DIMENSION FAILURE TO FOLLOW THE DURAVENT INSTALLATION DUCT BRACKET WIDTH "A" "B" INSTRUCTIONS IF THE POLYPROPELENE VENTING WIDTH LOCATION* SYSTEM IS BEING PLACED INTO OPERATION COULD 17-1/2"... - Page 16 Installer’s Guide VENT TERMINATIONS Vent For DIRECT VENT APPLICATION: The Furnaces must be vented to the exterior of the house and combustion air MUST come through the inlet air pipe FROM OUTSIDE AIR. NOTE: BAYVENT200* accessories can be used for inlet and outlet terminals when the pipes do not exit the Inlet structure together.
- Page 17 Installer’s Guide VENT FITTING MATERIAL – PLASTIC Procedure for Cementing Joints – Ref ASTM D2855 Gas and liquid tight single wall vent fittings, designed for resis- 1. Cut pipe square, remove ragged edges and burrs. Cham- tance to corrosive flue condensate, MUST be used throughout. fer end of pipe, then clean fitting socket and pipe joint Listed in Table 9, page 18, are designations for different types area of all dirt, grease, moisture or chips.
- Page 18 Installer’s Guide APPROVED VENT PIPE MATERIALS Table 9 PVC VENT FITTING MATERIAL These fittings are available from your Gas Furnace Distributors. PLASTIC VENT PIPE DESIGNATIONS ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE °F MARKING F891 CELLULAR CORE 1 158 ASTM F891 D2665 DWV PIPE ASTM D2665...
-
Page 19: Vent Tables
Installer’s Guide MAXIMUM VENT LENGHT TABLE WARNING CARBON MONOXIDE POISONING HAZARD FAILURE TO FOLLOW THE INSTALLATION INSTRUC- TIONS FOR THE VENTING SYSTEM BEING PLACED INTO OPERATION COULD RESULT IN CARBON MONOXIDE POISONING OR DEATH. Table 10 VENT LENGTH TABLE MAXIMUM TOTAL EQUIVALENT LENGTH IN FEET ALTITUDE for Vent and Inlet Air (SEE NOTES) 0-7,000 Feet... -
Page 20: Horizontal Venting
Installer’s Guide HORIZONTAL VENTING (Upflow/ Horizontal) CAUTION When the vent pipe is exposed to temperatures below freezing, e.g., when it passes through unheated spaces, etc., the pipe must be insulated with 1/2 inch (22.7 mm) thick Armaflex-type insulation or equal. If the space is heated sufficiently to prevent freezing, then the insulation will not be required. -
Page 21: Horizontal Venting Through A Wall
Installer’s Guide HORIZONTAL VENTING THROUGH WALL These Furnaces may be installed as direct vent (as shipped) or as nondirect vent. Installation must conform ANCHORS (4 req.) to national, state, and local codes. The BAYVENT200B and BAYAIR30AVENTA vent & inlet termi- VENT PLATE VENT... - Page 22 Installer’s Guide a. In the event that the side wall horizontally COMBUSTIBLE MATERIAL WALL vented gas fueled equipment is installed A minimum clearance of 1" to combustible materials must be in a crawl space or an attic, the hard wired maintained when using single wall stainless steel venting.
- Page 23 Installer’s Guide SUPPORT HORIZONTAL PIPE EVERY 3' 0" WITH THE FIRST SUPPORT AS CLOSE TO THE FURNACE AS POSSIBLE. INDUCED DRAFT BLOWER, HOUSING, AND FURNACE MUST NOT SUPPORT THE WEIGHT OF THE FLUE PIPE. Figure 36 VENT 12 INCHES MIN. CLEARANCE MUST BE MAINTAINED ABOVE HIGHEST ANTICIPATED SNOW LEVEL.
-
Page 24: Venting Through The Roof
Installer’s Guide VENTING THROUGH THE ROOF When penetrating roof with a 2" PVC vent pipe, a 2" electrical conduit flashing may be used for a weather tight seal. Lubricate flexible seal on flashing before PVC pipe is pushed through the seal. (Field Supplied) NOTE: No vent cap as shown in Figure 37 is the preferred method for vertical vent termination in extremely cold climates. - Page 25 Installer’s Guide INSIDE CORNER DETAIL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED VENT TERMINAL Figure 42. HORIZONTAL VENT CLEARANCES Table 11 Non-Direct Vent Terminal Clearances Canadian Installations US Installations Clearance above grade, veranda, porch, deck, or 12 inches (30 cm) 12 inches (30 cm) balcony 6 inches (15 cm) for appliances =/<...
-
Page 26: Downward Venting
Installer’s Guide Table 12 Direct Vent Terminal Clearances Canadian Installations US Installations Clearance above grade, veranda, porch, 12 inches (30 cm) 12 inches (30 cm) deck, or balcony 6 inches (15 cm) for appliances =/< 10,000 Btuh (3 kw), 6 inches (15 cm) for appliances =/< 10,000 Btuh (3 kw), Clearance to window or door that may be 12 inches (30 cm) for appliances >... -
Page 27: Condensate Drain Instructions
Installer’s Guide CONDENSATE DRAIN INSTRUCTIONS The inducer housing has a secondary drain opening at its Cutouts are provided on the left and right hand side of both 9 o’clock position. Remove the plug and use the plug to cover furnace cabinets for drain connections IN VERTICAL APPLI- CATIONS. - Page 28 Installer’s Guide ALL HORIZONTAL APPLICATIONS ARE LEFT SIDE DRAIN ONLY HEADER If upflow furnace is OPEN/ installed over a finished VENTED DRAIN ceiling, overflow from the primary drain vent stack must flow into an auxillary drain pan to prevent damage to the UPFLOW FURNACE ON LEFT SIDE finished ceiling below.
- Page 29 Installer’s Guide VERTICAL APPLICATIONS HORIZONTAL APPLICATIONS Upflow furnace - The connection tubing for left and right side Upflow and Downflow furnaces - All horizontal applications drainage is shipped in the blower compartment. Install the con- are left side only. It is always recommended that the auxiliary nection tubing from the trap to the side of the unit and trim all drain pan be installed under a horizontally installed evaporator excess tubing to avoid kinks.
- Page 30 Installer’s Guide the secondary recuperative cell. Remove the larger drain line (from the secondary cell) and trim to fit between the secondary cell and the new trap location. On upflow units, plug the hole in the blower deck where the tube went through. Remove the hose from the induced blower and reposition into the other drain tap of the inducer, which is located 90°...
- Page 31 Installer’s Guide AUTOMATIC GAS VALVE AUTOMATIC GAS VALVE MAIN MANUAL WITH MANUAL SHUT-OFF WITH MANUAL SHUT-OFF SHUT-OFF VALVE MAIN MANUAL SHUT-OFF VALVE GROUND UNION GROUND JOINT UNION JOINT DRIP DRIP Figure 54. UPFLOW MAY BE LEFT OR RIGHT HAND GAS PIPING AUTOMATIC GAS VALVE AUTOMATIC...
-
Page 32: Gas Piping
Installer’s Guide Gas Piping All gas fittings must be checked for leaks using a soapy solu- tion before lighting the furnace. DO NOT CHECK WITH AN WARNING OPEN FLAME! HAZARD OF EXPLOSION! Table 14 NEVER USE AN OPEN FLAME TO DETECT GAS LEAKS. EXPLOSIVE CONDITIONS MAY OCCUR. - Page 33 Installer’s Guide 5. Adjust 1st stage gas heat by removing the low (LO) ad- 2nd Stage (HI) Manifold justment regulator cover screw. Pressure Adjustment a. To increase outlet pressure, turn the regulator adjust screw clockwise. b. To decrease outlet pressure, turn the regulator adjust screw counterclockwise.
- Page 34 Installer’s Guide CORRECT METHOD OF CHECKING DIRECT VENT MANIFOLD PRESSURE WITH BURNER BOX REFERENCED WARNING HAZARD OF EXPLO- Separate the tube SION at the unit Tee and REPLACE AND/ OR reconnect with a TIGHTEN ALL PLUGS short piece of field REMOVED OR LOOS- supplied tube and another Tee with...
-
Page 35: High Altitude Derate
Installer’s Guide HIGH ALTITUDE DERATE Table 19 Input ratings (BTUH) of these Furnaces are based on sea Orifice level operation and should not be changed at elevations up to Twist 2,000 ft. ALTITUDE ABOVE SEA LEVEL Drill If the installation is 2,000 ft. or above, the Furnace input rate and Orifice Required At Other Elevations Size If (BTUH) shall be reduced 4% for each 1,000 ft. -
Page 36: Electrical Connections
Installer’s Guide Electrical Connections Make wiring connections to the unit as indicated on enclosed wiring diagram. As with all gas appliances using electrical power, this furnace shall be connected into a permanently live electric circuit. It is recommended that furnace be provided with a separate “circuit protection device”... - Page 37 Installer’s Guide FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE 2 STAGE HEATING USING A 2 STAGE HEATING THERMOSTAT NO COOLING 1. Be sure power agrees with equipment nameplates. 2. Low voltage (24 volt wiring) to be No. 18 A.W.G. min. 3.
- Page 38 Installer’s Guide FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE 1 STAGE HEATING, 1 STAGE COOLING USING A 1 STAGE HEATING, 1 STAGE COOLING THERMOSTAT (OUTDOOR SECTION WITHOUT TRANSFORMER) W14 JUMPER SEE NOTE 9 OUTDOOR UNIT (NO TRANSFORMER) Y1/Ylo NOTE 7 FIELD ADDED JUMPER W1 TO W2.
- Page 39 Installer’s Guide FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE 2 STAGE HEATING, 1 STAGE COOLING USING A 2 STAGE HEATING, 1 STAGE COOLING THERMOSTAT (OUTDOOR SECTION WITHOUT TRANSFORMER) NOTE 9 W14 JUMPER SEE NOTE 9 OUTDOOR UNIT (NO TRANSFORMER) Y1/Ylo NOTE 7 TO 115 V 1 PH.,...
- Page 40 Installer’s Guide FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE 2 STAGE HEATING, 2 STEP STAGED COOLING (OUTDOOR SECTION WITHOUT TRANSFORMER) NOTE 7 R-BK JUMPER SEE NOTE 9 OUTDOOR UNIT (NO TRANSFORMER) TO 115 V 1 PH., 60 HZ., POWER SUPPLY PER LOCAL CODES NOTE 6...
- Page 41 Installer’s Guide M952V080BD36AA WITH 1.5 TON OUTDOOR AC FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE 2 STAGE HEATING, SINGLE STAGE COOLING (OUTDOOR SECTION WITHOUT TRANSFORMER) NOTE 7 R-BK JUMPER SEE NOTE 9 10. DIP SWITCHES MUST BE SET PER TABLE BELOW OUTDOOR UNIT (NO TRANSFORMER) TO 115 V 1 PH.,...
-
Page 42: Start-Up And Adjustment
Installer’s Guide Start-up and Adjustment Control and Safety Switch Adjustments Preliminary Inspections LIMIT SWITCH CHECK OUT The limit switch is a safety device designed to close the gas WARNING valve should the furnace become overheated. Since proper operation of this switch is important to the safety of the unit, it ELECTRIC SHOCK HAZARD must be checked out on initial start up by the installer. -
Page 43: Conditions Affecting System Operation
Installer’s Guide NOTE TO INSTALLER Table 20. FAN OFF -- DELAY OPTIONS Review warnings and the contents of USER’S INFORMATION MANUAL with the homeowner when installation is complete NOMINAL SWITCH SETTINGS SELECTION and equipment is ready to be turned over to the homeowner AIRFLOW for normal operation. -
Page 44: Ifc Error Flash Codes
Installer’s Guide INSTRUCTIONS TO THE OWNERS 4. GAS SUPPLY FAILURE If loss of flame occurs during a heating cycle, the WARNING system Integrated Control Module will recycle the ignition EXPLOSION HAZARD sequence, then if ignition is not achieved, the Integrated Control Module will shut off the Gas Valve and lock out the IN THE EVENT THAT ELECTRICAL, FUEL OR system. - Page 45 Installer’s Guide Table 21 INTEGRATED FURNACE CONTROL LED FLASH CODES RED LED - LitePort DATA - 1 FLASH EVERY 20 SECONDS 2 Flashes RETRIES OR RECYCLES EXCEEDED 3 Flashes INDUCER OR PRESSURE SWITCH ERROR 4 Flashes OPEN LIMIT OR ROLLOUT SWITCH 5 Flashes FLAME SENSED WHEN NO FLAME SHOULD BE PRESENT 6 Flashes...
- Page 46 Literature Order Number 18-CD37D1-5-EN File Number 18-CD37D1-5-EN Supersedes 18-CD37D1-4-EN Ingersoll Rand Date 03/16 6200 Troup Highway Tyler, TX 75707 The manufacturer has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. For more information contact your local dealer...
Need help?
Do you have a question about the M952V060BU36AB and is the answer not in the manual?
Questions and answers