HESHBON HL-52X Operation & Maintenance Manual

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HESHBON SCISSORS LIFT

Operation & Maintenance Manual

HL-52X

HL-53X

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Summary of Contents for HESHBON HL-52X

Page 1 HESHBON SCISSORS LIFT Operation & Maintenance Manual HL-52X HL-53X Please read this manual before you get started. You must read and understand the precautions for safety to protect your safety and any damage to your property.
Page 2 Please read this instruction carefully for safe and proper use of the car lift, and keep it handy for future reference. This Manual is for model : HL-52X,53X As for the assurance of safety in design and construction of car lift, read this Manual first.
Page 3 TABLE OF CONTENTS Introduction Features and characteristics Names of each part are described Description Specification Safety Caution Sticker Layout Danger/warning/caution Installaion procedures Checklist before installing Place of installation (layout) Installation procedures Operation Check points before operation Operation Driving Operation Maintenance Equipment maintenance and service Trouble shooting Check list and periodic maintenance...
Page 4 ▶Safety locker that is center of link help your safety Safe locker work. ▶Apply locking sensor to prevent malfunction of the Cylinder safety locker. (HL-53X) ■Exact sync by Master-Slave cylinder ▶ Heshbon by the Master-Slave cylinder of the advanced technology is realized for exact sync.
Page 5 Introduction ■Orifice applied ▶ Orifice (hydraulic safety circuit) is applied to maintain stable descending speed even if hydraulic hose is damaged. Introduction ■One body ramp ▶Ramp is composed as one body type with run way which enables workers to use space efficiently. Variable tire stopper ■Lamp : HL-53X ▶Lamp enables workers to work safely...
Page 6 Introduction Names of each part are described Link 1 Jack Ramp Introduction Tire stopper(front) Step aid plate Master cylinder Main platform Hyd. Block cover Base 2nd descent sensor(hl-53x)
Page 7 Introduction Jack safety stopper Tire stopper(rear) Lamp(hl-53x) (manual) Introduction Side slip Link 2 Center rolling Jack cross bar Foot protect guide (hl-52x) Slave cylinder Mc guide roller...
Page 8 Introduction Description ■ HL-52X ■ HL-53X Introduction ① Main power switch ① Main power switch : Supply or isolate the power of the lift. : Supply or isolate the power of the lift. ② Main descent button ② Main descent button : Descends the main platform.
Page 9 Single phase : 2.5HP x 4P x 220V x 50/60Hz Standard Motor 3 phase : 3HP x 4P x 220/380V x 50/60Hz About 2,100 kg (HL-52X) / 2,150 kg (HL-53X) Net Weight HL-52X : 5,645 X 2,150 X 2,010 mm...
Page 10 Precautions for safety Caution Sticker Layout 1. Main Body Capacity (Body) Capacity (Jack)) Heshbon Logo Safety Caution/Warning/Danger (Inside)
Page 11 940 kg 5S1200101 Outside Inside Logo sticker Inspection (180 X 680 mm) (60 X 30 mm) 3. Name Plate HL-52X HL-53X WHEEL ALIGNMENT WHEEL ALIGNMENT SCISSORS LIFT SCISSORS LIFT MADE IN KOREA MADE IN KOREA MODEL NO. 모델명 HL-52X MODEL NO.
Page 12 The rules are applied only to the The terms are described to enhance the manuals of Heshbon understanding of the equipment. Co., Ltd. Safety Information to use the equipment efficiently.
Page 13 Precautions for safety Allow no Before lowering When the vehicle Do not lift a unauthorized the lift, check is lifted, do not vehicle using one persons in the that there are rock it as this may pair of arms only. work area.
Page 14 Heshbon's appointed representatives. Failure to observe this makes the lift warranty invalid. If the lift is to be moved to another site at a later date, it must be reinstalled by skilled engineers either from Heshbon or from Heshbon's appointed representatives.
Page 15 Place of installation (Layout) Checkpoints before selecting the place of installation ① Distance from the wall or any fixed object ② Drive-on direction ③ position of power post and slave posts ④ Ceiling height ground) HL-52X (On Installation ground) HL-52X (In...
Page 16 Installation ground) HL-53X (On Installation ground) HL-53X (In...
Page 17 (4) Tighten the bolt with a spanner. (a:35~45mm) (Torque : 80~100 N.m) ■Connection of oil pressure hose ▶Connect oil pressure hose by referring oil pressure line diagram. (HL-52X/53X) (Refer to part list oil pressure circuit)
Page 18 Installation ■Connection of air hose ▶ Connect air hose by referring to air line diagram. (Refer to part list air circuit diagram) (HL-52X/53X) Installation...
Page 19 Operation Check points before operation Before loading the lift, check the following points. ■ Test operation Operate ascent and descent 2~3 times under no load condition. ■ Switch operation Check that the ascent and descent push buttons are working correctly. ■...
Page 20 Operation Operation Prior to use Check that the platforms are parked at floor level by using the descent button. Check that the auxiliary lift is at the down position. Prior to vehicle entry Check that the position of the righthand (movable) platform is suitable for the majority of the vehicles to be lifted.
Page 21 Operation Driving Operation Operation of the main lift ▶Ascent -Main lift ascents when ascent button is pressed. ▶Descent -Main lift descents when descent button is pressed. (Descents on 1st and 2nd) -1st descent: Descents to 150mm from ground when button is pressed. -2nd descent: Descents again when button no.2 and 9 buttons are pressed at same time.
Page 22 Operation ■ Safety Devices Operating Safety Locke ▶Operate safety device for safe maintenance work. (Operates where the center of the link, main, auxiliary lift) Alignment Sensor (Photo sensor) ▶There is photo sensor left/right side of the main lift and auxiliary lift. If the heights of the left/right platform are different or if there is any obstacle inside of the platform, the lift stops and bell rings.
Page 23 Maintenance Equipment maintenance and service ■Lubrication ▶Grease or oil should be applied every 2 or 3 months to the parts shown below. Injecting Grease ▶Inject enough grease at shaft of auxiliary lift and roller. (2~3 month period) ▶Auxiliary lift slide rubbing surface. Injecting Oil ▶Location of injecting lubricating oil - Paints the lubricant oil to the rubbing...
Page 24 Maintenance ■ Emergency descent How to descent the lift manually In emergency It is necessary ① when a blackout or the hydraulic circuit failure occurs ② When the lift cannot descend as specified in the troubleshooting Preparation Before Operating ① Remove any object under the lift. ②...
Page 25 Remove the seal and adjust the pressure with a screwdriver. This should be done while pressing the ascent button at the same time and with the lift loaded with the full rated capacity. Proper pressure by model : HL-52X/53X - 240kgf/㎠...
Page 26 Maintenance Oil Change ▶ Oil should be changed 3 months after installation and thereafter annually. Oil Change Procedure ① Remove the cover of the hydraulic unit. ② Remove the oil filter cap and dipstick. Carefully remove the oil drain plug and allow the oil to discharge into a suitable container.
Page 27 Maintenance Trouble shooting Maintenance...
Page 28 Maintenance Check list and periodic maintenance Maintenance...
Page 29 APPENDIX PART LIST ELECTRIC CIRCUIT HYDRAULIC CIRCUIT PNEUMATIC CIRCUIT This installation manual is prepared as of July 2013. This manual is subject to change without prior notice if the lift specificaion is changed.
Page 30 01(Overall-onground) 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 승강장조립품(구동) PLATFORM ASSEMBLY(R) 52X0B001/53X0B001 승강장조립품(종동) PLATFORM ASSEMBLY(L) 52X0B002/53X0B002 베이스조립품(구동/종동) BASE ASSEMBLY(R/L) 2(R1/L1) 52X0C002/52X0C003/53X0C000 1번링크조립품(구동/종동) LINK 1 ASSEMBLY(R/L) 2(R1/L1) 52X0E002/52XOE003 2번링크조립품(구동/종동) LINK 2 ASSEMBLY(R/L) 2(R1/L1) 52X0F002/52X0F003 실린더조립품(마스터)
Page 31 02(Overall-inground) 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 승강장조립품(구동) PLATFORM ASSEMBLY(R) 52X0B001/53X0B001 승강장조립품(종동) PLATFORM ASSEMBLY(L) 52X0B002/53X0B002 베이스조립품(구동/종동) BASE ASSEMBLY(R/L) 2(R1/L1) 52X0C002/52X0C003/53X0C000 1번링크조립품(구동/종동) LINK 1 ASSEMBLY(R/L) 2(R1/L1) 52X0E002/52XOE003 2번링크조립품(구동/종동) LINK 2 ASSEMBLY(R/L) 2(R1/L1) 52X0F002/52X0F003 실린더조립품(마스터)
Page 32 03(Platform)
Page 33 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 메인승강장제관품(구동) MAIN PLATFORM(R) 52GB00H/53GBOOH 52G01000/53G01000 메인승강장제관품(종동) MAIN PLATFORM(L) 52GB00H/53GBOOH 52G01500/53G01500 렌치볼트 WRENCH BOLT M8x15L WBM0815 스프링와샤 SPRING WASHER WSM08 평와샤 PLAIN WASHER WPM08 육각볼트 HEX BOLT M12x30L HEXM1230...
Page 34 04(Base)
Page 35 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 베이스제관품(구동) BASE(R) 52XC00A/53XC00A 52X0C000 베이스제관품(종동) BASE(L) 52XC00A/53XC00A 52X0C001 웨지앙카볼트 WEDGE ANCHOR BOLT M16*125L ANCW-16-125 베이스링크핀 BASE LINK SHAFT ^35*452L 52XC03A/53XC03A 52X0C030 무두렌치볼트 SET SCREW M16*50L MWBM1650 육각너트(3종)
Page 36 05(Link1,2)
Page 37 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 1번링크제관품(구동) LINK 1(R) 52XE00A/53XE00A 52X0E000 1번링크제관품(종동) LINK 1(L) 52XE00A/53XE00A 52X0E001 무두렌치볼트 SET SCREW M8*15L MWBM0815 DU베어링 DU BUSHING DU4040 DU4040 실린더하부핀 CYLINDER BOTTOM SHAFT ^40*357L 52XE07A/53XE07A 52G03515...
Page 38 06(Cylinder, Locker)
Page 39 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 실린더제관품(마스터) TUBE(MASTER) 52X0G001 로드봉제관품(마스터) ROD BAR(MASTER) 52X0G002 피스톤(마스터) PISTON(MASTER) ^99*42.5L 52XG03A/53XG03A L5BAG030 U-PACKING(UHP100)-(VALQUA) ^100*^85*9B-V UHP1008509-V U-팩킹(UHP100)-발쿠아(VALQUA) 웨어링(POLY) WEAR RING(POLY) ^100*95*2.5T*10H WEAR1009510P O-링(유압용) O-RING OROP44 렌치볼트(H) WRENCH BOLT(H) M16*35L...
Page 40 07(Tire stopper inground) 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 52XB70A/53XB70A 타이어스톱퍼베이스제관품(매립) TIRE STOPPER BASE(IN-GROUND) 52G54000 매립보조승강장(2)제관품 IN-GROUND AUXILIARY PLATFORM 52XB90A/53XB90A 52G90400 렌치볼트 WRENCH BOLT M10*20L WBM1020 스프링와샤 SPRING WASHER WSM10 평와샤...
Page 41 08(Tire stopper onground) 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 타이어스톱퍼제관품(R/L) TIRE STOPPER(R/L) 2(R1/L1) 52XH50A/53XH50A 52G75000/52G75001 부착형진입판제관품 RAMP 52XL00A/53XL00A 52G05510 진입판경첩핀 RAMP HINGE PIN ^25*462.8L 52XL07A/53XL07A 52G05520 스냅링 CIRCLIP CS25 SN-CS25 부착형진입판롤러...
Page 42 09(Side slip)
Page 43 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 사이드슬립판제관품 SIDE SLIP PLATE 52XJ00A/53XJ00A 52G06000 스냅링(E-링) E-RING E-15 SN-E15 평와샤 PLAIN WASHER M20(^40*^21*2.6t) WPM20 사이드슬립스프링걸이대 SIDE SLIP SPRING HOLDER 3.2t*20*110 52XJ04A/53XJ04A 52G06050 보조승강장와샤 SIDE SLIP SPRING HOLDER WASHER ^20*4.5t 52XJ05A/53XJ05A...
Page 44 10(Central block)
Page 45 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 유압블럭덮개 HYDRAULIC BLOCK COVER 1.6t*80*235*1080 52XO21A/53XO21A 52X0O210 트러스머리탭핑볼트(TH3종) TRUSS HEAD TAPPING BOLT M5*13L TRTBM0513 유압블럭베이스 HYDRAULIC BLOCK BASE 3.2t*25*230*980 52XO22A/53XO22A 52X0O220 콘크리트못 SCREW ^5*30L CN-0530 칼블록...
Page 46 11(Control panel-52X)
Page 47 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. P.C.B고정판 P.C.B FIXING PLATE 2.3tx20x158x250 52XQ21A 51G80535 트러스머리탭핑볼트(TH3종) TRUSS HEAD TAPPING BOLT M5x13L TRTBM0513 콘트롤박스하판 CONTROL BOX BOTTOM PLATE 150x250x80 52XQ22A 51G80550 둥근머리십자볼트 ROUND HEAD BOLT M4x12L RHCBM0412 콘트롤박스상판...
Page 48 12(Control panel-53X)
Page 49 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 리모콘걸고리 REMOTE CONTROLLER HANGER 3tx19x50x100 53XQ14A 30N80110 트러스머리탭핑볼트(TH3종) TRUSS HEAD TAPPING BOLT M5x13L TRTBM0513 어스플레이트 EARTH PLATE 10x3tx10x110 53XQ17A 42F80090 레규레타보호카바 REGULATOR PROTECTOR 1.6tx35x106x162 53XQ21A 31S80094 앙카볼트브라켓...
Page 50 13(Center rolling jack cross bar) 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 센터롤링잭크로스보강대제관품 CENTER ROLLING JACK CROSS BAR 52GX50H 52G53100 클립판제관품 CLIP PLATE 52GX50H 52F50025 육각볼트 HEX BOLT M14x120L HEXM14120 스프링와샤 SPRING WASHER WSM14 평와샤...
Page 51 14(Pit frame) 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 매립케이스조립품(52G/53G) PIT FRAME ASSEMBLY(52G/53G) 52XA10A/53XA10A 52G79995/53G79995 PIT FRAME 1 PIT FRAME 1 1.6t*88.4*262*2306.6 52XA11A/53XA11A HEX BOLT M10*25L HEXM1025 육각볼트 육각너트 HEX NUT HNM10 PIT FRAME 2 PIT FRAME 2...
Page 52 15(Center rolling jack)
Page 53 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 승강장상판제관품 PLATFORM J03B00C J0241000 렌치볼트 WRENCH BOLT M8x15L WBM0815 상부승강장고정핀 PLATFORM SHAFT Ø25x214L J03B05A J0282000 스냅링 CIRCLIP CS25 SN-CS25 잭슬라이드판(R)제관품 SLIDE PLATE(R) J03C00C J0325000 잭슬라이드판(L)제관품...
Page 54 16(Hydraulic hose) 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 유압호스2번(금) HYDRAULIC HOSE 2(GOLD) 5/16"*1W*9000L*EL*ST 52XQ31A/53XQ31A 52G40210 유압호스2번(은) HYDRAULIC HOSE 2(SILVER) 5/16"*1W*9000L*EL*ST 52XQ31A/53XQ31A 52G40210 유압호스2번(흑) HYDRAULIC HOSE 2(BLACK) 5/16"*1W*9000L*EL*ST 52XQ31A/53XQ31A 52G40210 유압호스4 HYDRAULIC HOSE 4 5/16"*1W*1100L*ST*ST.
Page 55 17(Air line) 번호 품명(한글) 품명(영문) 수량 규격 도번 품번 PART NAME PART NAME Q'TY SPECIFICATION DWG.NO. ITEM NO. 에어호스-1 AIR HOSE-1 ^6*^4*800L/350L 52XO10A/53XO10A 우레탄에어호스(흑색) URETHANE AIR HOSE(BLACK) ^4*^2.5*7000L 52XO10A/53XO10A AH04025 코일에어호스(흑색) COIL AIR HOSE(BLACK) ^4*1000L*50L*^26 52XO11A/53XO11A 33X05250 원터치공압니플(Y) ONE TOUCH AIR NIPPLE(Y) ^4*^2.5*Y EC425Y...
Page 56 18(Electric circuit-52X)
Page 57 19(Electric circuit-53X)
Page 58 20(Hydraulic circuit-52X)
Page 59 21(Hydraulic circuit-53X)
Page 60 22(Pneumatic circuit-52X)
Page 61 23(Pneumatic circuit-53X)
Page 62 HESHBON CO.,LTD. 673-52, GYEONGSEO-DONG, SEO-GU, INCHEON, 404-170 KOREA TEL:+82-32-585-3570(Overseas Sales Dept.) / FAX: +82-32-585-3535 http://www.heshbon.com / e-mail:export@heshbon.com...

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