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HESHBON HL-46H Instruction Manual

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HL-46H INSTRUCTION MANUAL
HESHBON CO., LTD.
410-2 Hanjin-Ri, Songak-Myun, Dangjin-Gun Chungnam
Chungnam Republic of Korea
Copyright HESHBON CO., LTD. ⓒ 2006
First Printing, February 2005
HESHBON CO., LTD. developed this document for its licensees and customers. The information
contained herein is the property of HESHBON CO., LTD. and may not be copied, used, or disclosed
to others without prior written approval from HESHBON CO., LTD.. Users are cautioned that the
material contained herein is subject to change by HESHBON CO., LTD. at any time and without
prior notice
LIFT
English Version
HBN-H-301-15/VER. 1.0
Printed in Korea

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  • Page 1 HESHBON CO., LTD. developed this document for its licensees and customers. The information contained herein is the property of HESHBON CO., LTD. and may not be copied, used, or disclosed to others without prior written approval from HESHBON CO., LTD.. Users are cautioned that the material contained herein is subject to change by HESHBON CO., LTD.

  • Page 2: Declaration Of Conformity

    : Car Lift Type : HL-2500E, HL-26K, HL-31X, HL-3000N, HL-41G, HL-51G HL-25H , HL-26P, HL-31S , HL-32S, HL-32F , HL-3300J , 3300W, HL-46H Serial Number: (name, type or model, lot, batch or serial number, possibly sources and numbers of items) to which this declaration relates is in conformity with the following standard(s) or other normative document(s);...
  • Page 3 HBN-H-301-15/VER. 1.0 Document Revision Guide Document Revision Guide Pages Version Date Changes affected 2/2002 Initial Release...

  • Page 4: Note To The User

    ν This Manual is for model ; HL-46H 1. AS FOR THE ASSURANCE OF SAFETY IN DESIGN AND CONSTRUCTION OF CAR LIFT, READ THIS MANUAL FIRST.

  • Page 5: Warranty

    Consumable items in normal operating; Any other carelessness not attributable to contractor. Contact your sales agent for warranty coverage. HESHBON CO., LTD. 410-2 Hanjin-Ri, Songak-Myun, Dangjin-Gun Chungnam, Korea Tel ) INT+ 82 41 351 3592 FAX ) INT+ 82 41 351 3535...

  • Page 6: Table Of Contents

    HBN-H-301-15/VER. 1.0 TABLE OF CONTENTS TABLE OF CONTENTS COVER SHEET Declaration of Conformity Document Revision Guide NOTE TO THE USER WARRANTY Table of Contents CHAPTER 1. SAFEGUARDS 1-1 Important Notices ....................1-1 1-2 Qualified Personnel..................... 1-2 1-3 Danger Notices..................... 1-2 1-4 Principle safety objective..................
  • Page 7 HBN-H-301-15/VER. 1.0 TABLE OF CONTENTS CHAPTER 4. OPERATION 4-1 Warning for use ....................4-1 4-2 Checking point before operation ............... 4-1 4-3 Preparation before operation................4-2 4-4 Description of control panel ................4-3 4-5 Operation ......................4-4 4-6 How to lower manually the lift during emergency........... 4-7 CHAPTER 5 .TROUBLESHOOTING 5-1 Inspection and repair..................

  • Page 8: Chapter 1. Safeguards

    All HESHBON carry the CE mark and thus conform with the EU Directives. Any modification to the car lift may invalidate the original CE certificate, and therefore always refer to HESHBON MACHINERY as reassessment may be required. This document provides the information required for the intended use of car lift. The documentation is written for technically qualified personnel such as engineers or maintenance specialists who have been specially trained and who have the specialized knowledge required in the field of industrial machinery.

  • Page 9: Qualified Personnel

    We would also point out that the contents of this product documentation shall not become a part of or modify any prior or existing agreement, commitment or legal relationship. The purchase agreement contains the complete and exclusive obligations of HESHBON Co., Ltd. Any statements contained in this document do not create new warranties or restrict the existing warranty.

  • Page 10: Danger Notices

    HBN-H-301-15/VER. 1.0 SAFEGUARDS 1-3 Danger Notices The safety precautions in this manual are classified into the following four levels. Please be particularly careful when performing operations that have a high degree of danger. DANGER Failure to follow this safety precaution may result in a great physical danger to the operator, or even death.

  • Page 11: Safety Notices

    HBN-H-301-15/VER. 1.0 SAFEGUARDS 1-5 Safety notices To protect the operator or service personnel from any injuries or accidents during operating the car lift, please read this section and carefully for safe and proper use of the car lift. General Safeguards 1.
  • Page 12 HBN-H-301-15/VER. 1.0 SAFEGUARDS Caution Notice CAUTION Only qualified personnel should be allowed to work on this car lift. Unexpected accidents may be happened due to wrong operation. Do not lower the lift in the state of supporting a car by a stick to attach or detach components.
  • Page 13 SAFEGUARDS HBN-H-301-15/VER. 1.0 CAUTION Use the lift after reading carefully the instruction manual and understand the contents of them for safe and proper use of the car lift. If a user does not follow a warnings, a serious accident may be happened. When the car enter into the lift, keep the balance of before and behind, and right and left of the car.
  • Page 14 SAFEGUARDS HBN-H-301-15/VER. 1.0 WARNING < During lifting and lowering the lift > 5. During moving up or down the lift, you should always watch the car without looking at something else. 6. If several lift are installed, the respective allocation of the switch shall be clear. 7.

  • Page 15: Essential Safety Checks (Esc's)

    HBN-H-301-15/VER. 1.0 SAFEGUARDS 1-6 Essential Safety Checks (ESC's) The essential safety checks are the most important part of the operators responsibility. The purpose of the ESC's is to ensure the safety features of the car lift are functioning properly, and thus the car lift is in a safe condition for use. In addition to the operator it is recommended that regular additional ESC's are carried out by the responsible person and that a record is maintained in accordance with the EU machinery Regulations.

  • Page 16: Safety Signs And Warnings Location

    HBN-H-301-15/VER. 1.0 SAFEGUARDS Safety Signs and Warnings location...
  • Page 17 HBN-H-301-15/VER. 1.0 SAFEGUARDS Warning Label 1-10...

  • Page 18: Illumination

    HBN-H-301-15/VER. 1.0 SAFEGUARDS 1-8 Illumination This machine is not provided with a local lighting since it is designed for indoor use only. The sufficient illumination of the working area must be fulfilled by the factory in accordance with the appropriate code of practice and factory regulations.

  • Page 19: Chapter 2. Overview Of Machine

    CHAPTER 2. OVERVIEW OF MACHINE HL-46H is a stationary four column lift with two step operated jack as a option which are designed to raise vehicles Totally, for the purpose of examing and working on or under the vehecles shilst in a raised position.

  • Page 20: Description Of Construction

    OVERVIEW OF MACHINE HBN-H-301-15/VER. 1.0 2-2 Description of Construction 2-2-1 Assembly Part No. Part Name Part No. Part Name Hyd. Unit Box Inlet Ramp Post Cap Sub. Ram Tire Stopper 1 Step Operated Jack 1 Main Board(Drive) Control Box 1st Post(Drive) 2nd Post 2 Step Operated Jack 2 2nd Post...
  • Page 21 HBN-H-301-15/VER. 1.0 OVERVIEW OF MACHINE 2-2-2 Costruction of Track Support Part No. Part Name Part No. Part Name Wire Pulley Collar Snap Ring Wire Pulley Shaft Coil Spring Wire PulleyCollar Post Guide Coil Spring L-Wrench Bolt Snap Ring Safety Rocker Set Safety Lock Roller Mainboard Supprt Wire Guide Roller...
  • Page 22 HBN-H-301-15/VER. 1.0 OVERVIEW OF MACHINE 2-2-3 Construction of Post Part No. Part Name Part No. Part Name Main Post Wire Rope Set Locker Rail Wire Rope Nut Post Cap Set Anchor Bolt Locker Rail Bolt Set...
  • Page 23 HBN-H-301-15/VER. 1.0 OVERVIEW OF MACHINE 2-2-4 Construction of 2 Step operated Jack (Option) Part No. Part Name Part No. Part Name Slide Table Snap Ring Main Board Stopper Link 1 Stopper Pin Link 2 Head Mount Base Head Seal Kit Hex.
  • Page 24 HBN-H-301-15/VER. 1.0 OVERVIEW OF MACHINE 2-2-5 Construction of Cylinder Part No. Part Name Part No. Part Name Air Filter L-wrench Bolt Tail Cover Piston Tail Bracket Piston Seal Kit Cylinder Head Bracket Wire Clamp Plate Rod Seal Kit Wire Clamp York Head Cover Hex.
  • Page 25 HBN-H-301-15/VER. 1.0 OVERVIEW OF MACHINE 2-2-6 Construction of Hydraulic unit Part No. Part Name Part No. Part Name Motor Valve Block(Jack 2) Relief Valve Valve Block Bolt Manual Valve(Main Board) Hydraulic Hose(Main Board) Manual Valve(Jack 1) Hydraulic Hose(Jack 1) Manual Valve(Jack 2) Hydraulic Hose(Jack 2) Support Breather Cap...
  • Page 26 HBN-H-301-15/VER. 1.0 OVERVIEW OF MACHINE Hydraulic Circuit 2-2-7...
  • Page 27 HBN-H-301-15/VER. 1.0 OVERVIEW OF MACHINE 2-2-8 Pneumatic Circuit...
  • Page 28 HBN-H-301-15/VER. 1.0 OVERVIEW OF MACHINE 2-2-9 Wiring Diagram Part No. Part Name Part No. Part Name Main Board(Drive) Hex. Bolt Sub. Ramp 2nd Post Wire Pulley Hex. Bolt Locker Set Electric Wire(Front Sub. Ramp Support Wire(2∼3) Post Wire Pulley Hydraulic Hose(Jack 1) Double Wire Pulley Hydraulic Hose(Main) Wire Clip...

  • Page 29: Flowchart For Operation

    HBN-H-301-15/VER. 1.0 OVERVIEW OF MACHINE 2-3 Flowchart for operation The lifting, lowering or stopping of lift is carried out by pressing the switch on the control box. The followings are the flowchart for operation. 2-11...

  • Page 30: Safety Device

    HBN-H-301-15/VER. 1.0 OVERVIEW OF MACHINE 2-4 Safety device The following safety devices ares installed at this lift. Device Description Safety Lock The safety lock is attached to the side of cylinder and protects the lowering of lift when an hydraulic oil is leaked or hydraulic circuit is damaged.

  • Page 31: Installation Of Machine

    This chapter sxplains how to install your lift. Always read it ahead of time, even when the lift is installed By HESHBON CO., Ltd. Or the place of purchase. Please refer to this chapter when yoi re-locate your lift. 3-1 Preparation for installation <...

  • Page 32: Precaution During Installation

    HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE 3-2 Precaution during installation 1) Maintain the lift about 1m or more away from the wall in order to ensure the sufficient work space. 2) Do not change the specifications (lifting or lowering speed, and pressure) that have been pre-set at the Factory.

  • Page 33: Installation Process

    HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE 3-4 Installation Process 3-4-1. Placing lift on the installation location 1) Place the main parts on the appropriate position in reference to the following outline diagram. 2) Order of part placement ① Post a. Master(1) – Place the posts standing against the wall on the appropriate position of (1) on the outline diagram.
  • Page 34 HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE 3-4-2. Assembling support beam for plate (1) Take the pins fixing MC guide, pull out the pins, and take out the wire pulleys (4 positions). (2) Take out the drive plate wire and put it to the support beam for plate. ▶...
  • Page 35 HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE (5) Assemble support beam for plate and plate together. Set the location with wooden bars, and assemble support beam for plate and plate applying round head cross bolts M10X20L at eight positions. (6) Assemble the front tire stopper. (Socket head bolt M10×15L) 3-4-3.
  • Page 36 HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE 3-4-4. Assembling post (1) Before setting up posts, put the lockrail fixing full-thread bolts to the Ø20 holes in fixing plates of the top of the posts. (4 positions) (2) Assemble the remote control wire assembling eyebolt to the upper part of the post. (2 positions) (No.1,3). (3) Put the bottom of the lockrail to the base hole (Ø...
  • Page 37 HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE (5) Set up 4 posts, maintaining the space of 57~60mm between fixing plate of the top of the post and lockrail upper bracket. 3-4-5. Setting up posts (Tightening anchor bolt) (1) Based on the lower part of the top hole of the lockrail (No.1) of the reference post (the highest post), measure the height of the remaining 3 posts (No.
  • Page 38 HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE (2) Put the shim or something equivalent under the posts lower than the reference to place the 4 posts in level. (3) Make a hole on the base of post, fasten the anchor bolt tight, and then tighten the nut lightly. Adjust the depths so that the 4 anchor bolts have the same height.
  • Page 39 HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE ※ Set the posts so that MC guides lightly contact and hold the posts when lifting up/down the plate. (5) Adjust verticality and level of the 4 posts by putting the shims, and then tighten the nut hard. ▶...
  • Page 40 HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE 3-4-6. Assembling limit switch Assemble the limit switch to the lockrail of the drive post. Set the fixed position to the ceiling height. 3-4-7. Assembling wire rope Fasten the wire rope fixing full-thread bolt to the fixing plates of the top of the posts (4 positions).
  • Page 41 HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE (2) Connect the hydraulic hose to the power pack block. MAIN (Gold) – Plate JACK1 (Silver) – Front pack JACK2 (Black) – Rear pack (3) Connect the main plate conduit tube ① and the control panel cable ② with the connection cable (purple), and assemble the power pack tank cover.
  • Page 42 HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE 3-4-9. Leveling wire rope (1) Turn on the lift, lift up the plate, and press the locking switch to tighten the wire rope. Lift up the plate to the position appropriate for work (1M~1.3M). (2) Fasten the wire clamp on the cylinder fixing wire of the drive plate. 3-4-10.
  • Page 43 HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE 3-4-12. Connecting hydraulic hose for jack (1) Put the jack hydraulic hose under the front support beam for plate (apply the fixing bolt), and push in to the hose protection cover on the right wall inside the driven plate. (2) Pull down the hydraulic hose in the middle of plate, place the No.1 jack hydraulic hose to the front and the No.2 jack hydraulic hose to the rear over the round bar...
  • Page 44 HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE (5) Assemble the hydraulic pipe to the hydraulic block of the jack. (6) To prevent the safety locker solenoid line drooping under the plate, pull the line and bind it to the hydraulic hose with tie strings. (7) Tie the hydraulic hose and the solenoid line at intervals of 200~300mm.
  • Page 45 HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE 3-4-13. Main connection of panel safety locker solenoid Connect the safety locker solenoid main connector. Apply tie strings. 3-4-14. Final leveling of plate (1) Set the support beam for plate lock to the 4 hole from the ground of the safety lockrail, and then press the lock switch to level the plate.
  • Page 46 HBN-H-301-15/VER. 1.0 INSTALLATION OF MACHINE 3-4-17 Check if the hydraulic oil of hydraulic unit tank is properly maintained. 3-4-18 Check if the motor is rotated to the counter-clockwise when pressing the UP button. When the motor is rotated to the clockwise, change the phase connection of motor. 3-4-19 After finishing all the above confirmation, start no-load test run.

  • Page 47: Chapter 4. Operation

    HBN-H-301-15/VER. 1.0 OPERATION CHAPTER 4. OPERATION 4-1 Warning for use Only qualified personnel should be allowed to work on this car lift. CAUTION 4-2 Checking point before operation ● Check the below items every day before operation. During checking, do not load a car on the lift. ●...

  • Page 48: Preparation Before Operation

    HBN-H-301-15/VER. 1.0 OPERATION 4-3 Preparation before operation Check the following items before loading a car into the lift; (1) Lower completely the lift to the bottom. (2) Prohibit the unauthorized persons from accessing to the lift. (3) When use the lift which has not operated for a long time, check the oil conditions and functions of each part and then, use the lift after lifting and lowering to press the UP and DOWN switch 2 or 3 times at the intervals of about 2 seconds without load.

  • Page 49: Description Of Control Panel

    HBN-H-301-15/VER. 1.0 OPERATION 4-4 Description of control panel 4-4-1 Configuration of control panel The configuration of control panel is as follows. 4-4-2 Description of control panel Switch and Function description Lamp CAM switch for supplying the power at the car lift.. Before the machine is operated, this switch should be turned ON.

  • Page 50: Operation

    HBN-H-301-15/VER. 1.0 OPERATION 4-5 Operation The lift is operated in accordance with the following procedures. 1.How to operate the lift for repairing the car Make sure that the lift is operated by qualified personnel only. 1) After putting the car on the main board by driving the car, should lock the parking brake and get off at the car.
  • Page 51 HBN-H-301-15/VER. 1.0 OPERATION 5) The vehicle should be aligned toward the left and right in order to carry out the alignment job. 6) Once the alignment job is completed, move up the two step operated jack and then, remove the alignment turntable. And lower the two step operated jack in order to move down the wheels on the main board.
  • Page 52 HBN-H-301-15/VER. 1.0 OPERATION 4) For your safety, turn the safety lever of the two step operated jack as shown in Fig. 5) Press the LOCKING button at control panel Once the wheel pull-out/pull-in job is completed, raise the lift slightly by pressing UP button for a short time, and then, release the safety lever 7) Lower the vehicle first by pressing the jack down button and then, lower the main board by pressing the DOWN button of control panel...

  • Page 53: How To Lower Manually The Lift During Emergency

    HBN-H-301-15/VER. 1.0 OPERATION 4-6 How to lower manually the lift during emergency 4-6-1 Manual Lowering Condition ▶ Workers should lower the manually in the following cases; 1) In case the lift cannot be lowered due to power failure. 2) When the hydraulic circuit experiences trouble. 3) When the lift can not be lowerd manually due to power supply conditions.
  • Page 54 OPERATION HBN-H-301-15/VER. 1.0 4-6-4 Take out two 19mm cap nut for main plate on manifold as (pis.3/fg 1) 4-6-5 Turn cock valve counterclockwise as (pis.3/fg 2) carefully and turn cock valve on manifold counterclockwise as (pis.3/fg 3) 4-6-6 Then main plate will be downed. Loosen the bolts slowly in order not to descend the lift too fast, Especially with the behicle in the lift.

  • Page 55: Chapter 5 .Troubleshooting

    HBN-H-301-15/VER. 1.0 TROUBLESHOOTING CHAPTER 5. TROUBLESHOOTING 5-1 Inspection and repair Symptoms Check point Corrective Action to be taken Wire Rope Platform is not leveled 1. Check if wire rope is partially 1. Adjust the fixing bolt of wire rope when lift is moving up loosened.

  • Page 56: How To Adjust The Inner Width Of The Lift Platform

    HBN-H-301-15/VER. 1.0 TROUBLESHOOTING 5-2 How to adjust the inner width of the Lift Platform 1) After moving down the lift to bottom, loosen four flat head wrench bolts located at the front and rear part of the lift platform as shown in Fig (At this time, do not move the lift platform).

  • Page 57: How To Check And Replace The Wire Rope

    HBN-H-301-15/VER. 1.0 TROUBLESHOOTING 5-3 How to check and replace the Wire Rope 1) Check the wire rope before supplying the oil every month. If necessary, replace it immediately. 2) The life span of the wire rope can be extended considerably when applying watery turbine oil on it every month.

  • Page 58: Chapter 6. Maintenance

    HBN-H-301-15/VER. 1.0 MAINTENANCE CHAPTER 6. MAINTENANCE 6-1 General caution during maintenance 1) Maintenance should be performed by more than two persons. 2) Maintenance should be carried out after putting a sign-board of "NO ENTRANCE" at work area. 3) Don't disassemble the system before you are familiar with the disassembling sequence. 4) Record the place or parts where maintenance is needed.

  • Page 59: Check List And Periodic Maintenance

    HBN-H-301-15/VER. 1.0 MAINTENANCE 6-2 Check List and periodic maintenance Inspection Inspection Action to be Replacement Points to be checked Items to be checked period method taken period Rubber Support for Abrasion and Visual Replacement 1 year 1 week adjustment deformation Magnetic contactor Damage of contact Measurement Replacement...

  • Page 60: Appendix

    APPENDIX 1. ELECTRIC DRAWING 2. RECOMMENDED SPARE PARTS LIST...
  • Page 61 1. ELECTRONIC CIRCUIT – 46H(AC 380 10A)

  • Page 62: Spare Parts List

    SPARE PARTS LIST DWGNO DESCRIPTION STANDARD Q’ TY MANUFACTURE REMARKS Magnetic LP1K0910-8D TELEMECANIQUE Contactor Cam Switch V01 690V 20A SCHNIDER HL-31S, MA4-C DC 24V Timer HAN YOUNG HL-32S, 50/60Hz HL-32F TANHAY Air Solenoid V/V SV-121 DC 24V PNEUMATICS CORP Bridge Diode KBPC 10A 50V KOREA AUTO Limit Switch...

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