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Ranger design 1530-DH Installation Manual

Double clamp ladder rack, sprinter universal wheelbase aluminum

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INSTALLATION GUIDE
1530-DH Double Clamp Ladder Rack
Sprinter
( Aluminum )
Universal Wheelbase

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Summary of Contents for Ranger design 1530-DH

  • Page 1 INSTALLATION GUIDE 1530-DH Double Clamp Ladder Rack Sprinter ( Aluminum ) Universal Wheelbase...
  • Page 2 QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 3 - 5 q 1.2 Ladder Rack Assembly........................6 - 15 Phase 2 - Installation q 2.1 Mounting Tracks Preparation for Ladder Rack with 3 Crossbow..........16 - 17 q 2.2 Mounting Tracks Preparation for Ladder Rack without 3 Crossbow..........
  • Page 3 Ski ( Left ) 15-3011 Ski ( Right ) 15-3125 Rear Crossbow 15-3130 Front Crossbow 15-4290 Front Hook 94-1012 Assembly Fastener Kit 96-1001 Install Fastener Kit 1530-DH Installation Guide | REV. D2 | Page 3 For technical support, contact us at 1-800-565-5321...
  • Page 4 #90-491 Carriage Bolt 5/16" × 1" Lock Washer 30× Regular 5/16" # 98-123 #98-160 Spacer SS304 #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-DH Installation Guide | REV. D2 | Page 4 For technical support, contact us at 1-800-565-5321...
  • Page 5 SS18-8 #94-116 Serrated Nut Lock Washer 8× # 98-123 5/16" SS304 Spacer 16× # 98-149 0.290" ID × 1.375" OD × 0.125" L NEOPRENE 1530-DH Installation Guide | REV. D2 | Page 5 For technical support, contact us at 1-800-565-5321...
  • Page 6 HARDWARE USED 4× hardware is pre assembled #90-225 Hex Bolt 5/16" - 18 × 2" SS304 #98-117 Flat Washer #98-117 Flat Washer #94-111 Lock Nut 1530-DH Installation Guide | REV. D2 | Page 6 For technical support, contact us at 1-800-565-5321...
  • Page 7 5/16" × 3/4" SS304 5/16" × 3/4" SS304 8× 8× #90-491 Hex Bolt #90-491 Hex Bolt 5/16" × 1" SS304 5/16" × 1" SS304 1530-DH Installation Guide | REV. D2 | Page 7 For technical support, contact us at 1-800-565-5321...
  • Page 8 NOTE: The more slanted side of the V foot should be closer to the center of the crossbow. HARDWARE USED 16× hand tighten the nuts Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-DH Installation Guide | REV. D2 | Page 8 For technical support, contact us at 1-800-565-5321...
  • Page 9 Tape Measure q Marker HARDWARE USED 4× Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 12-3/4" 1530-DH Installation Guide | REV. D2 | Page 9 For technical support, contact us at 1-800-565-5321...
  • Page 10 Cutter HARDWARE USED 4× hardware is pre assembled #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-DH Installation Guide | REV. D2 | Page 10 For technical support, contact us at 1-800-565-5321...
  • Page 11 Cordless Impact q 1/2" Socket HARDWARE USED 4× Carriage bolts are already on the ski. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-DH Installation Guide | REV. D2 | Page 11 For technical support, contact us at 1-800-565-5321...
  • Page 12 HARDWARE USED 4× hand tighten the nuts #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-DH Installation Guide | REV. D2 | Page 12 For technical support, contact us at 1-800-565-5321...
  • Page 13 Marker HARDWARE USED 4× hardware is pre assembled #90-487 Carriage Bolt 5/16" × 3/4" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-DH Installation Guide | REV. D2 | Page 13 For technical support, contact us at 1-800-565-5321...
  • Page 14 1.2.10 Slide 3pcs. of carriage bolts on the rear end of the each ski, then attach end plugs on both ends of the skis. THIRD CROSSBOW TOOLS q Mallet end plug HARDWARE USED 6× #90-491 Carriage Bolt 5/16" × 1" SS304 1530-DH Installation Guide | REV. D2 | Page 14 For technical support, contact us at 1-800-565-5321...
  • Page 15 #98-123 Lock Washer #94-105 Hex Nut 2× Carriage bolts are already on the ski. #98-160 Spacer #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-DH Installation Guide | REV. D2 | Page 15 For technical support, contact us at 1-800-565-5321...
  • Page 16 5/16" × 1" SS304 4× 3× bottom bottom #90-495 Hex Bolt #90-495 Hex Bolt 5/16" × 1 - 1/4" SS304 5/16" × 1 - 1/4" SS304 1530-DH Installation Guide | REV. D2 | Page 16 For technical support, contact us at 1-800-565-5321...
  • Page 17 5/16" × 3/4" SS304 4× 4× bottom bottom #90-495 Hex Bolt #90-495 Hex Bolt 5/16" × 1 - 1/4" SS304 5/16" × 1 - 1/4" SS304 1530-DH Installation Guide | REV. D2 | Page 17 For technical support, contact us at 1-800-565-5321...
  • Page 18 5/16" × 1" SS304 4× 3× bottom bottom #90-495 Hex Bolt #90-495 Hex Bolt 5/16" × 1 - 1/4" SS304 5/16" × 1 - 1/4" SS304 1530-DH Installation Guide | REV. D2 | Page 18 For technical support, contact us at 1-800-565-5321...
  • Page 19 5/16" × 3/4" SS304 4× 4× bottom bottom #90-495 Hex Bolt #90-495 Hex Bolt 5/16" × 1 - 1/4" SS304 5/16" × 1 - 1/4" SS304 1530-DH Installation Guide | REV. D2 | Page 19 For technical support, contact us at 1-800-565-5321...
  • Page 20 Cordless Impact q 1/2" Socket q Knife 16× #90-495 Carriage Bolt 5/16" × 1-1/4" #98-109 Flat Washer #98-149 Neoprene Spacer #94-116 Serrated Nut 1530-DH Installation Guide | REV. D2 | Page 20 For technical support, contact us at 1-800-565-5321...
  • Page 21 2.4.1 Position the Ladder Rack ( minimum two persons ) on the vehicle so that the feet are on the tracks. NOTE: If you do not have a hoist, lift the ladder rack onto the roof manually. Ladder Rack 1530-DH Installation Guide | REV. D2 | Page 21 For technical support, contact us at 1-800-565-5321...
  • Page 22 1/2" Socket q Tape Measure Carriage bolts are already on the tracks or plates #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-DH Installation Guide | REV. D2 | Page 22 For technical support, contact us at 1-800-565-5321...
  • Page 23 NOTE: If you have a third crossbow, center the third crossbow between the front and rear crossbows. THIRD CROSSBOW TOOLS q Ratchet q 1/2" Socket 1530-DH Installation Guide | REV. D2 | Page 23 For technical support, contact us at 1-800-565-5321...
  • Page 24 Now adjust the front hook to be snug against the ladder rung and tighten the bolts on the front crossbow. TOOLS q Cordless Impact q 1/2" Socket front hook 1530-DH Installation Guide | REV. D2 | Page 24 For technical support, contact us at 1-800-565-5321...
  • Page 25 If the handle is interfering with the door or roof of the vehicle, disassemble the handle, then assemble it in an alternate position as shown. Handle 1530-DH Installation Guide | REV. D2 | Page 25 For technical support, contact us at 1-800-565-5321...
  • Page 26 “You have successfully installed your Ladder Rack Thank you for doing business with us.” cs@rangerdesign.com For any feedback or suggestions you may have, please contact: 1530-DH Installation Guide | REV. D2 | Page 26 For technical support, contact us at 1-800-565-5321...
  • Page 27 INSTALLATION GUIDE 15-U2574 THIRD CROSSBOW Sprinter ( Aluminum ) Universal Wheelbase...
  • Page 28 LADDER RACK WITH THIRD CROSSBOW Combination Ladder Rack Double Clamp Ladder Rack...
  • Page 29 QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 4 - 5 q 1.2 Third Crossbow Assembly....................... 6 - 7 REQUIRED ITEMS NOTE: Use Sawhorses if possible, or use the box as a flat protective surface on the ground or table. q Sawhorse ( Optional ) q Box PERSONS...
  • Page 30 PHASE 1 – ASSEMBLY 1.1 SETUP 1.1.1 Unpack components; compare with the bill of materials. 10-725 10-464 15-2573 1.1.2 Verify all parts are present. BILL OF MATERIALS Item No. Description Qty. 10-464 “V” Foot 10-725 Support Plate ( For OEM tracks only ) 15-2573 Third Crossbow 94-1016...
  • Page 31 1.1.3 Fastener kits. 94-1016 Fastener Kit Fastener Assembly 8× for third crossbow assembly Carriage Bolt 12× 5/16"-18 × 1" # 90-491 #90-491 Carriage Bolt 5/16" × 1" SS304 #98-117 Flat Washer #98-123 Lock Washer Hex Nut 12× # 94-105 5/16"-18 #94-105 Hex Nut SS316wax 4×...
  • Page 32 PHASE 1 – ASSEMBLY 1.2 THIRD CROSSBOW ASSEMBLY 1.2.1 Slide carriage bolts on the bottom face of the crossbow. NOTE: The track plug must be removed from the underneath of the crossbow, and reinstalled after the feet have been installed in the final position. TIPS: Use tape to keep the bolts from sliding off.
  • Page 33 1.2.2 Install the feet on the crossbow. HARDWARE USED 8× hand tighten the nuts Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 15-U2574 Installation Guide | REV. A1 | Page 7 For technical support, contact us at 1-800-565-5321...
  • Page 34 “You have successfully assembled your Third Crossbow Your third crossbow is now ready to be incorporated into the ladder rack installation, please return to the install guide to complete installing your ladder rack.” cs@rangerdesign.com For any feedback or suggestions you may have, please contact: 15-U2574 Installation Guide | REV.