Sealey RE2000 Quick Start Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Wear eye
instruction protection
manual
1. SAFETY
WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this
‰
equipment.
Only fully trained and qualified persons should use this equipment. Familiarise yourself with the application and limitations, as well
9
as the specific potential hazards, of the repair kit.
WARNING! No part of this unit or any accessory relating to the repair kit is designed for lifting loads. It is intended only as a
‰
pushing device and must be used as such, with care.
WARNING! Keep children and unauthorised persons away from the work area.
‰
WARNING! The maximum ram capacity is 20 Tonne. DO NOT exceed this rated capacity.
‰
WARNING! When extension tubes are used, the rated capacity is always reduced by 50% for each tube connected.
‰
WARNING! Disconnect the repair kit from the hydraulic pump before servicing or performing any maintenance on the unit.
‰
Maintain repair kit in good order. Replace/repair with genuine parts only. Unauthorised parts may be dangerous and will invalidate
9
the warranty.
Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey
9
hydraulic oil only.
Keep the repair kit clean for best and safest performance.
9
WARNING! Ensure you know how much load you are pushing. Never exceed the maximum pushing capacity.
‰
WARNING! Only use this equipment on a surface that is stable, level, dry and not slippery, and capable of sustaining the load.
‰
Keep the surface clean, tidy and free from unrelated materials and ensure that there is adequate lighting.
Use only with the supplied Sealey hydraulic pump and accessories. Other equipment may damage unit and will invalidate your
9
warranty.
The kit accessories may be used with other popular makes of kit.
9
Ensure there is positive engagement of repair kit accessories with the vehicle body before pushing.
9
If working on an off centre load, pump with care. If you feel undue resistance, stop and re-adjust the set-up.
9
WARNING! Keep your hands, body and clothing away from the repair kit and accessories when in use. Take any necessary
‰
precautions to protect your personal safety and that of others whilst using the repair kit.
Ensure the hydraulic hose is not bent or kinked.
9
Keep non-essential persons away from the operating area. Be aware of the locations of other persons assisting you.
9
When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.
9
DO NOT operate the repair kit if any parts are damaged or missing as this may cause failure and/or personal injury.
8
WARNING! DO NOT use repair kit as a lifting device of any type. DO NOT use for any purpose other than for which it is designed.
‰
DO NOT over extend the ram as the plunger may be forced out of the cylinder.
8
DO NOT heat accessories as this may weaken them.
8
DO NOT modify accessories for use with this kit.
8
DO NOT drop any heavy objects onto the hose and DO NOT twist the hose. Always keep the hose clean to avoid damage to the
8
hose and couplers.
DO NOT operate this equipment when you are tired or under the influence of alcohol, drugs or any intoxicating medication
8
When not in use, place dust cap on end of hydraulic hose and store the kit, in the case, in a safe, dry, childproof location.
9
Keep the equipment away from heat or fire, as this may cause damage or weaken the seals.
9
2. INTRODUCTION
Equipped with threaded attachments for increased durability and superior performance in auto repair tasks. Steel construction
ensures long-lasting strength and reliability, perfect for demanding pushing, pulling and spreading applications. Complete kit
includes two cases which feature hydraulic equipment and various attachments to accommodate multiple repair functions,
offering flexibility for different requirements. Designed for easy operation and portability, ensuring efficient use in different work
environments. Supplied with a 20 Tonne hand-operated pump, hose, hydraulic ram and metal storage cases for easy set-up,
transport and storage.
© Jack Sealey Limited
BODY REPAIR KIT, 20 TONNE
MODEL NO:
Wear safety Wear
footwear protective
gloves
Original Language Version
RE2000
Wear Wear safety
footwear
protective
clothing
RE2000 Issue 2 29/01/25