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SMC Networks IDFB3E-11 F Series Operation Manual

Refrigerated air dryer
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Refrigerated Air Dryer
[Low GWP Refrigerant Air Dryer]
IDFB3E-11*-*F*
IDFB6E-11*-*F*
IDFB11E-11*-*F*
This manual is intended to explain the installation and operation of the product. Only
those who have thorough understanding of the fundamental operating procedure or have
basic knowledge and skills of handling industrial products are qualified to perform
installation and operation.
Please read this manual prior of using the air dryer.
PRODUCT NAME
MODEL / Series / Product Number
Keep the manual readily available for reference.
IDFB4E-11*-*F*
IDFB8E-11*-*F*
IDFB15E-11*-*F*
DOC1111925

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  • Page 1 DOC1111925 PRODUCT NAME Refrigerated Air Dryer MODEL / Series / Product Number [Low GWP Refrigerant Air Dryer] IDFB3E-11*-*F* IDFB4E-11*-*F* IDFB6E-11*-*F* IDFB8E-11*-*F* IDFB11E-11*-*F* IDFB15E-11*-*F* This manual is intended to explain the installation and operation of the product. Only those who have thorough understanding of the fundamental operating procedure or have basic knowledge and skills of handling industrial products are qualified to perform installation and operation.
  • Page 2 Foreword Thank you for purchasing SMC’s refrigerated air dryer (hereinafter referred to as the “product”). For safety and long life of the product, be sure to read this Operation Manual (hereinafter referred to as the “manual”) and clearly understand the contents. For safe operation of the Refrigerated Air Dryer, thoroughly read and follow the safety instructions, as ●...

  • Page 3: Table Of Contents

    DOC1111925 Contents Contents Chapter 1 Safety Instructions ..........1-1 Before Using Air Dryer.....................1-1 1.1.1 Danger, Warning and Caution ..................... 1-2 Hazard classifications/ Hazard Warning Labels .............1-2 1.2.1 Hazard of Electricity ......................1-2 1.2.2 Hazard of Hot Surface ......................1-3 1.2.3 Hazard of Rotating Fan Motor .....................
  • Page 4 DOC1111925 Contents Chapter 5 Checks and Maintenance ........5-1 Daily inspection ....................... 5-1 Regular maintenance ....................5-2 5.2.1 Clean the dustproof filter of the ventilation grille ..............5-2 5.2.2 Auto drain maintenance ....................... 5-2 5.2.3 How to clean and replace the auto drain/strainer ..............5-2 5.2.4 Service parts ........................
  • Page 5 DOC1111925 Contents Chapter 12 Option T ..............12-1 12.1 Safety instructions for use ..................12-1 12.2 Operation / Error signal output ................12-1 12.3 Power supply cable specification ................. 12-1 12.4 How to connect the power supply and signal cable ..........12-2 12.5 Electric circuit ......................
  • Page 6 DOC1111925 Contents IDFB Series...

  • Page 7: Chapter 1 Safety Instructions

    DOC1111925 Chapter 1 Safety Instructions Chapter 1 Safety Instructions Before using the product, be sure to read and understand all the important actions highlighted in this manual. Before Using Air Dryer. This chapter is intended to specifically describe the safety related issues for handling the ⚫...

  • Page 8: Danger, Warning And Caution

    DOC1111925 Chapter 1 Safety Instructions 1.1.1 Danger, Warning and Caution The instructions given Sin this manual aim to ensure that the product is operated in a safe and correct way. This will prevent injury to operators and damage to the product. These instructions are grouped into three categories, "Danger", "Warning"...

  • Page 9: Hazard Of Hot Surface

    DOC1111925 Chapter 1 Safety Instructions 1.2.2 Hazard of Hot Surface WARNING The product has surfaces that can reach high temperatures during operation. What is more, there is also the danger of burn injury due to remaining heat after the power supply is cut. Therefore, wait until the temperature of hot parts become 50 C and below.

  • Page 10: Location Of Hazard Warning Label

    DOC1111925 Chapter 1 Safety Instructions 1.2.6 Location of Hazard Warning Label WARNING - Read with caution and pay attention to the notations of hazard warning label. - Do not remove or modify hazard warning label. - Confirm the positions of hazard warning label. - The customer cannot change the position of the hazard warning label.
  • Page 11 DOC1111925 Chapter 1 Safety Instructions ■IDFB4E to 11E-11-F Front ■IDFB15E-11-F Front IDFBSeries Hazard classifications/ Hazard Warning Labels...

  • Page 12: Cautions About Usage

    DOC1111925 Chapter 1 Safety Instructions ■IDFB3E to 15E-11-F WARNING 警告 1 Remove panels for maintenance only. 2 Never insert anything into product to ensure safety. 3 Cut power prior to maintenance to prevent electric shock. 4 Settle product to room temp.before main- tenance toprevent burn or frostbite.

  • Page 13: Product Label

    DOC1111925 Chapter 1 Safety Instructions 1.2.8 Product label ● Refrigerant type and amount ● Product number (SERIAL No.) Structure of the product number D S 0001 * (MAY.01.2025) 0001 Year Symbol Note Month Symbol Note Serial No. 2025 Repeated from A to Repeated from o to Z 2026 Z in alphabetical...

  • Page 14: Other Label

    DOC1111925 Chapter 1 Safety Instructions 1.2.1 Other Label ・IDFB3E-11-F - Separate French label is also provided. Rear ・IDFB4E to 15E-11-F - Separate French label is also provided. Rear 1.2 Hazard classifications/ Hazard Warning Labels IDFB Series...

  • Page 15: Safety Measures

    DOC1111925 Chapter 1 Safety Instructions Safety Measures 1.3.1 Safety Precautions While this system is protected by various safety measures including the safety interlocks, the following basic safety precautions should be observed to assure further safe operations. WARNING - Follow the following instructions upon operation of this system. Failure to follow the instructions can lead to personal injury or hazardous accidents WARNING - Flammable refrigerant (R1234yf) is used.

  • Page 16: Protective Equipment

    DOC1111925 Chapter 1 Safety Instructions 1.3.2 Protective Equipment This manual defines protective equipment according to work type. Wear proper protective equipment as shown below, according to work type. WARNING Read and understand the relevant operation manual thoroughly prior to use of protective equipment.

  • Page 17: Waste Disposal

    DOC1111925 Chapter 1 Safety Instructions Waste Disposal This product contains flammable refrigerant and refrigeration oil. Please read and fully understand the following precautions before collecting the product. If you have any questions, please contact your dealer. WARNING Only service personnel or those who are qualified are allowed to open the panel of this system. Do not dispose of the compressor oil as domestic garbage.

  • Page 18: Limited Warranty And Disclaimer/ Compliance Requirements

    DOC1111925 Chapter 1 Safety Instructions Limited Warranty and Disclaimer/ Compliance Requirements The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”. Read and accept them before using the product. Limited Warranty and Disclaimer 1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered.

  • Page 19: Chapter 2 Name And Function Of Parts

    DOC1111925 Chapter 2 Name and Function of Parts Chapter 2 Name and Function of Parts Name and Function of Parts ・IDFB3E-11-F Top Ventilation Grille (Outlet) Hot air will be exhausted from condenser by fan. No obstacles shall be allowed to place on top of it or even close the grille.
  • Page 20 DOC1111925 Chapter 2 Name and Function of Parts ・No Front Panel（IDFB3E-11-F） High pressure switch (High pressure switch appears when the front panel is removed) Refer to “6.2 Reset High Pressure Switch” for resetting. Auto drain Check the auto drain is working properly at least once a day.
  • Page 21 DOC1111925 Chapter 2 Name and Function of Parts ・IDFB4E to IDFB15E-11-F Right side Ventilation Grille (Outlet) Hot air will be exhausted from condenser by fan. No obstacles shall be allowed to place on top of it or even close the grille. Switch with lamp [ON/OFF switch] The lamp is continuously on during normal operation.
  • Page 22 DOC1111925 Chapter 2 Name and Function of Parts ・No Front Panel ・No Front Panel (IDFB4E to 11E-11-F) (IDFB15E-11-F) High pressure switch (High pressure switch appears when the front panel is removed) Refer to “6.2 Reset High Pressure Switch” for resetting. Auto Drain Do not remove the insulation on the auto drain.

  • Page 23: Chapter 3 Transportation And Installation

    DOC1111925 Chapter 3 Transportation and installation Chapter 3 Transportation and installation WARNING - Use the product in an appropriate manner, and pay attention to safety, particularly physical safety of operators, during the installation, operation, maintenance and checks of the product. CAUTION - Tranportation, installation, and maintenance including dangerous work must be done by personnel who have require knowledge and experience about the product and system.

  • Page 24: Installation

    DOC1111925 Chapter 3 Transportation and installation Installation 3.2.1 Environment Do not use in the following environments, as it may lead to a breakdown. Potential malfunction or damage to the product may occur if these instructions are disregarded. - Avoid locations where the air dryer will be in direct contact with wind or rain. (Avoid locations where relative humidity is 85% or more) - Avoid locations where water, water vapor, salt water, or oil may splash on the product.

  • Page 25: Anchorage

    DOC1111925 Chapter 3 Transportation and installation 3.2.2 Anchorage - The product should be installed on a vibration-free, stable, horizontal flat surface. Dimensions - Refer to ”7.3 ” for th dimensions. We recommend the anchor bolt sets that - IDFB4E to 15E should be bolted by anchor bolts to prevent falling. we are selling separately as accessories.

  • Page 26: Drain Tube

    DOC1111925 Chapter 3 Transportation and installation 3.2.4 Drain tube - A drain tube of 3/8 O.D. is included as an accessory. The outlet end of the tube is released to atmosphere and lets the drain flow through the tube. (When customers prepare the drain tube, keep its length at 16.4feet(5m) or less and the I.D. at 2/8 inch(6.35mm) or larger for correct operation of the auto drain) - Using the pressure of the compressed air, the drain will be discharged periodically.

  • Page 27: Specification Of Power Cable

    DOC1111925 Chapter 3 Transportation and installation 3.3.1 Specification of power cable - The length of the cable with power plug is 110 inches (2800 mm). - Length of the power cable: The maximum length of the power cable should be no more than 98feet (30m).

  • Page 28: Cautions About Reinstallation

    DOC1111925 Chapter 3 Transportation and installation Cautions about Reinstallation CAUTION Only someone who has enough knowledge about the product and incidental devices should reinstall it in another place. If you move the product and reinstall it into another place after some operations (including trial running), all installation instructions in chapter 3 should be followed as well as the following instructions.

  • Page 29: Chapter 4 Operation/ Shutdown

    DOC1111925 Chapter 4 Operation/ Shutdown Chapter 4 Operation/ Shutdown CAUTION - Only someone who has enough knowledge and experience about the product and incidental devices should operate or shut down the product. - The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure the technician is aware of potentially toxic or flammable atmospheres.

  • Page 30: Stop

    DOC1111925 Chapter 4 Operation/ Shutdown CAUTION - Frequently switching ON and OFF leads to malfunction. - The auto drain is normally open and the valve closes when the air pressure is 20psi (0.15MPa) or more. When the IN side valve starts to open, air bleeds from the drain outlet until the pressure reaches 20psi (0.15MPa).

  • Page 31: Chapter 5 Checks And Maintenance

    DOC1111925 Chapter 5 Checks and Maintenance Chapter 5 Checks and Maintenance WARNING - Only people who have sufficient knowledge and experience about the product and its incidental devices are allowed to perform maintenance. - Before maintenance, read and understand the important cautionary notifications in this operation manual.

  • Page 32: Regular Maintenance

    DOC1111925 Chapter 5 Checks and Maintenance Regular maintenance 5.2.1 Clean the dustproof filter of the ventilation grille Vacuum or air-blow the filter every month to remove dust and particles of the ventilation grille. CAUTION - Wear protective goggles or mask during air blow. 5.2.2 Auto drain maintenance Remove the dust deposited in the auto drain bowl assembly every month.
  • Page 33 DOC1111925 Chapter 5 Checks and Maintenance 8) Pull out the tube while pushing up the drain tube release bush. 9) Loosen the vinyl tie fixing the bowl insulation and remove the bowl insulation. 10) Hold the bowl assembly lightly and pull down the lock button with thumb.
  • Page 34 DOC1111925 Chapter 5 Checks and Maintenance (2) Mounting of the bowl assembly 1) Check the bowl packing for damage such as scratches, twisting or foreign particles attached to it. Then, apply grease thinly and fit it in the groove in the Drain separator bowl assembly.

  • Page 35: Service Parts

    DOC1111925 Chapter 5 Checks and Maintenance 5.2.4 Service parts It is recommended to replace the following parts regularly. The interval values shown in this operation manual depend on the operating conditions (ambient temperature, installation environment, etc.), so that they are for reference. ・...
  • Page 36 DOC1111925 Chapter 5 Checks and Maintenance 5.2 Regular maintenance IDFB Series...

  • Page 37: Chapter 6 Troubleshooting

    DOC1111925 Chapter 6 Troubleshooting Chapter 6 Troubleshooting Troubleshooting Refer to the table below if any abnormality is found. If there is something that is not clear, please turn off the power supply and contact our service office. Problems Possible causes Action Air dryer does not Power cable is loose or not...
  • Page 38 DOC1111925 Chapter 6 Troubleshooting Problem Possible causes Action Evaporation Poor ventilation in installation - Keep the ambient temperature low by ventilation. thermometer location. indicates higher Ambient temperature is too high. than green zone. Ventilation grille is obstructed by a - Install so that the ventilation grill are 600mm or more wall or blocked with dust.
  • Page 39 DOC1111925 Chapter 6 Troubleshooting Problem Possible causes Countermeasures Air leakage Air leaks out from the O-ring of the bowl is damaged. - Replace the bowl O-ring with a from the gap between the bowl new one. When assembling the auto drain and body.

  • Page 40: Reset High Pressure Switch

    DOC1111925 Chapter 6 Troubleshooting Reset High Pressure Switch When the lamp goes off and the compressor for refrigeration stops during operation, the thermal relay or high pressure switch has activated to protect the compressor for refrigeration. It is necessary to reset it manually.

  • Page 41: Chapter 7 Documents

    DOC1111925 Chapter 7 Documents Chapter 7 Documents Specifications 7.1.1 Specifications of IDFB3E-11-F to IDFB15E-11-F IDFB3E IDFB4E IDFB6E IDFB8E IDFB11E IDFB15E Model Specification -11-F -11-F -11-F -11-F -11-F -11-F Fluid Compressed Air Inlet air temperature 4 1 t o 1 2 2 ° F ( 5 - 5 0 ° C ) 22 to 150psi (0.15 to 1.0 MPa) Inlet air pressure [For option K, L,V: 240psi(1.6MPa)]...

  • Page 42: Coefficient Factors

    DOC1111925 Chapter 7 Documents 7.1.2 Coefficient factors Inlet air temperature   C 37.8 IDFB3E 1.31 1.00 0.82 0.66 to 15E-11-F Inlet air pressure 0.53 0.76 0.83 0.86 1.03 1.21 1.38 IDFB3E 0.95 1.00 1.04 1.07 1.09 1.13 1.18 1.22 1.24 to 15E-11-F Ambient temperature [...

  • Page 43: Dimensions

    DOC1111925 Chapter 7 Documents Dimensions • IDFB3E-11□-F Table1. Thread symbol UNIT：inch[mm] SYMBOL DRAIN TUBE SIZE DRAF T AIR OUTLET NONE 10mm COMPRESSED AIR INLET AIR INLET VENT ILATIO N SWIT CH COMPRESSED WITH LAMP AIR OUTLET AIR OUTLET EVAP ORATIO N THER MOMETE R DRAF T AIR INLET DRAI N TUBE...
  • Page 44 DOC1111925 Chapter 7 Documents • IDFB15E-11□-F Table1. Thread symbol SYMBOL DRAIN TUBE SIZE NONE 10mm UNIT：inch[mm] SWI TCH WIT H LAM P COMPRESSED AIR OUTLET AIR OUTL ET EVA PORAT ION THE RMOME TER COMPRESSED AIR INLET AIR INLE T TER MINAL　BLO CK VEN TILAT ION VEN TILAT ION...

  • Page 45: Electric Circuit

    DOC1111925 Chapter 7 Documents Electric circuit ■IDFB3E-11-F ■ IDFB4E to IDFB8E-11-F For IDFB4E to 8E-11-F SYMBOL DESCRIPTION Refrigerating compressor FM1,2 Fan motor Overload relay PTC Starter Switch with lamp Pressure switch PRS2 High pressure switch Terminal block Power cable GFCI Ground fault circuit interrupter Electronic drain valve IDFB Series...
  • Page 46 DOC1111925 Chapter 7 Documents ■ IDFB11E-11-F For IDFB11E-11-F SYMBOL DESCRIPTION Refrigerating compressor FM1,2 Fan motor Overload relay PTC Starter Switch with lamp Pressure switch PRS2 High pressure switch Magnetic contactor Terminal block Power cable GFCI Ground fault circuit interrupter Electronic drain valve SYMBOL WIRE COLOR (BK) Black...

  • Page 47: Air/ Refrigerant Circuit

    DOC1111925 Chapter 7 Documents Air/ Refrigerant Circuit ・IDFB4E to 15E-11-F ・IDFB3E-11-F DRAIN SEPARATOR AIR OUTLET AIR INLET COOLER DRAIN OUTLET CAPILLARY TUBE REHEATER CAPACITY REGULATING NALVE HIGH PRESSURE SWITCH CONDENSOR CONDENSER PRESS. HIGH PRESSURE FAN MOTOR SWITCH SWITCH COMPRESOR EVAPORATION THERMOMETER CONDENSER Air circuit...
  • Page 48 DOC1111925 Chapter 7 Documents 7.5 Air/ Refrigerant Circuit IDFB Series...

  • Page 49: Chapter 8 Option A

    DOC1111925 Chapter 8 Option A Chapter 8 Option A For IDFB3E to 11E-11-F Safety instructions for use Refer to the instructions below when handling the product. WARNING - Shut off the power supply when removing the panel for maintenance work, etc. The product has a fan(s) and could cause serious danger to operators.
  • Page 50 DOC1111925 Chapter 8 Option A 8.5 Air/ Refrigerant Circuit IDFB Series...

  • Page 51: Chapter 9 Option K

    DOC1111925 Chapter 9 Option K Chapter 9 Option K For IDFB6E to 15E-11 Safety instructions, When handling the product, take care of the following precautions. WARNING 1. Do not remove the auto drain if air pressure remains in the product. When removing the auto drain, stop the supply of air to the primary side of the product, exhaust the air from the secondary side and ens re there is no residual pressure.

  • Page 52: Applicable Model

    DOC1111925 Chapter 9 Option K Table 12-1 Auto drain product number for replacement Applicable model Product number Product name Remarks AD48-8Z-D-X2112 IDFB6E～15E-11-FK Bowl assembly With bowl packing AD48N-8-D-X2112 IDFB6E～15E-11N-FK KQ2H10-02AS IDFB6E～15E-11-FK φ10×R1/4 One-touch Fitting KQ2H11-35AS IDFB6E～15E-11N-FK φ3/8×NPT1/4 Bowl assembly IDF-S1926 thermal insulator Table 12-2 Auto drain Parts Product number...

  • Page 53: Chapter 10 Option R

    DOC1111925 Chapter 10 Option R Chapter 10 Option R For IDFB4E to 15E-11 R installs a Ground Fault Circuit Interrupter (GFCI), it will shut off the power supply in Option case the product should have over current or current leakage. Additionally, the power supply should be connected directly to the primary side of the GFCI.

  • Page 54: Cautions For Handling The Gfci

    DOC1111925 Chapter 10 Option R 10.3 Cautions for handling the GFCI 1) When the breaker is tripped, cut off the power supply and contact the nearest sales distributor or SMC sales. - With the Ground fault display button (white) released → Current leakage - With the Ground fault display button (white) pressed →...

  • Page 55: Chapter 11 Option S

    DOC1111925 Chapter 11 Option S Chapter 11 Option S For IDFB3E to 15E-11 Option T has a terminal block for power supply connection. 11.1 Safety instructions for use Refer to the instructions below when handling the product. WARNING - Only qualified personnel should do electrical wiring work. - Cut off the power supply for safety before the wiring.

  • Page 56: Connecting To The Power Supply

    DOC1111925 Chapter 11 Option S 11.3 Connecting to the power supply ・Connect the power cable and the ground to the terminal block 11.3.1 Wiring procedure 1) Remove the terminal block cover or the rear panel. 2) Remove the rubber grommet on the right side of the product 3) Install the conduit provided by the customer in the removed opening.
  • Page 57 DOC1111925 Chapter 11 Option S ・About Terminal Blocks 0.11 to 0.14 inch （3 to 3.5mm） Ｌ　　　Ｎ　　PE Screwdriver entry Cable entry Terminal block Applicable screwdriver ・IDFB3E-11-*FS* Electrical Terminal Cover You can see the terminal block when you remove this cover. Front Customer Connection Side Conduit Suitable wire 14AWG(2.1mm...
  • Page 58 DOC1111925 Chapter 11 Option S ・IDFB15E-11-*FS* Front Rear Panel You can see the terminal block when you remove this cover. Ｌ　 Customer 　　 Ｎ　 Connection Side 　 Suitable wire 14AWG(2.1mm 10.4 Electric circuit IDFB Series 11-6...

  • Page 59: Chapter 12 Option T

    DOC1111925 Chapter 12 Option T Chapter 12 Option T For IDFB4E to 15E-11 Option T has terminal block for the output of operation and error signals. 12.1 Safety instructions for use Refer to the instructions below when handling the product. WARNING - Only qualified personnel should do electrical wiring work.

  • Page 60: How To Connect The Power Supply And Signal Cable

    DOC1111925 Chapter 12 Option T 12.4 How to connect the power supply and signal cable Connect the power cable and signal cable in the following procedures. 1) Remove the terminal block cover or the rear panel. Remove the rubber grommet on the right side and rear panel of the product 3) Install the conduit provided by the customer in the removed opening.
  • Page 61 DOC1111925 Chapter 12 Option T ・IDFB4E to 11E-11*-*FT* Terminal block Ｌ　　　Ｎ　　PE 1　　　2　 　3 Connections for customer Suitable wire 14AWG(2.1mm Conduit Conduit Signal cable installation point Power supply cable installation point ・IDFB15E-11*-*FT* Terminal block Ｌ　 　　 Ｎ　 　 Connections for customer 1　...

  • Page 62: Electric Circuit

    DOC1111925 Chapter 12 Option T 12.5 Electric circuit ■IDFB4E to IDFB8E-11*-*FT* ■IDFB11E-11*-*FT* 12.5 Electric circuit IDFB Series 12-4...
  • Page 63 DOC1111925 Chapter 12 Option T ■IDFB15E-11*-*FT* For IDFB15E-11*-*FT* SYMBOL DESCRIPTION Refrigerating compressor FM1~5 Fan motor Overload relay PTC Starter Running capacitor Starting capacitor Switch with lamp Pressure switch PRS2 High pressure switch Magnetic contactor TB1,2 Terminal block Time delay relay GFCI Ground fault circuit interrupter Electronic drain valve...
  • Page 64 DOC1111925 Chapter 12 Option T 12.5 Electric circuit IDFB Series 12-6...

  • Page 65: Chapter 13 Option V

    DOC1111925 Chapter 13 Option V Chapter 13 Option V For IDFB4E to 15E-11 Option V is a dryer with a timer controlled solenoid valve type auto drain. The timer is adjusted by customer according to the operating conditions. 13.1 Safety instructions for use When handling the product, take care of the following precautions.

  • Page 66: Maintenance

    DOC1111925 Chapter 13 Option V 13.3 Maintenance Be sure to perform regular maintenance of the strainer. Follow the following steps to perform maintenance. 1) Close the ball valve. 2) Press the test switch to release the residual pressure. 3) Remove the strainer and clean it. 4) Mount the strainer and open the ball valve.

  • Page 67: Chapter 14 Inspection Record

    DOC1111925 Chapter 14 Inspection record Chapter 14 Inspection record 14.1 Inspection record We recommend keeping the inspection record for maintenance or service. Product No. Description Contents of check Date IDFB Series 14.1 Inspection record 14-1...
  • Page 68 Revision history https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © SMC Corporation All Rights Reserved...

This manual is also suitable for:

Idfb6e-11 f seriesIdfb11e-11 f seriesIdfb4e-11 f seriesIdfb8e-11 f seriesIdfb15e-11 f series

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