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Refrigerated Air Dryer
IDF4E-10(-A,C,L,M,R,S,T)
IDF6E-10(-A,C,K,L,M,R,S,T)
IDF8E-10(-A,C,K,L,M,R,S,T)
IDF11E-10(-A,C,K,L,M,R,S,T)
IDF15E1-10(-A,C,K,L,M,R,S,T)
This manual is intended to explain the installation and operation of the product. Only
those who have thorough understanding of the fundamental operating procedure or
have basic knowledge and skills of handling industrial products are qualified to
perform installation and operation.
Please read this manual prior of using the air dryer.
Keep the manual readily available for reference.
PRODUCT NAME
MODEL / Series
IDF1E/2E/3E-10(-A,C,S)
IDF3E-20(-A,C)
IDF4E-20(-A,C,L,M,R,T)
IDF6E-20(-A,C,K,L,M,R,T)
IDF8E-20(-A,C,K,L,M,R,T)
IDF11E-20(-A,C,K,L,M,R,T)
IDF15E1-20(-A,C,K,L,M,R,T)
IDX-OM-W010-C
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Summary of Contents for SMC Networks IDF1E-10-A
- Page 1 IDX-OM-W010-C PRODUCT NAME Refrigerated Air Dryer MODEL / Series IDF1E/2E/3E-10(-A,C,S) IDF3E-20(-A,C) IDF4E-10(-A,C,L,M,R,S,T) IDF4E-20(-A,C,L,M,R,T) IDF6E-10(-A,C,K,L,M,R,S,T) IDF6E-20(-A,C,K,L,M,R,T) IDF8E-10(-A,C,K,L,M,R,S,T) IDF8E-20(-A,C,K,L,M,R,T) IDF11E-10(-A,C,K,L,M,R,S,T) IDF11E-20(-A,C,K,L,M,R,T) IDF15E1-10(-A,C,K,L,M,R,S,T) IDF15E1-20(-A,C,K,L,M,R,T) This manual is intended to explain the installation and operation of the product. Only those who have thorough understanding of the fundamental operating procedure or have basic knowledge and skills of handling industrial products are qualified to perform installation and operation.
- Page 2 To Customers Thanks for purchasing SMC Refrigerated Air Dryer. This opertion manual must be read and understood throughoutly before handling. It provides all essential information for maximizing product operating efficiency, as well as, for safe and longer life span operation. For safety operation of SMC Refrigerated Air Dryer, read thoroughly and follow stated safety instructions, as well as regulation stated within ISO 4414 &...
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Page 3: Table Of Contents
Air Dryer Table of Contents Table of Contents Chapter i Safety Instructions Warning: Before Using Air Dryer ................i - 1 i - 1 - 1 Meanings of signs: Danger, Warning, Caution ............i - 1 Danger Classifications / Position of Danger warning label ...... - Page 4 Air Dryer Table of Contents Chapter 6 References 6 - 1 Specifications ......................6 - 1 6 - 2 Refrigerant with GWP reference ................6 - 1 6 - 3 Dimensions ....................... 6 - 3 6 - 4 Electrical Circuit ......................
- Page 5 Air Dryer Table of Contents Chapter 15 Service Record 15 - 1 Service Record ..................... 15 - 1 Table of Contents - 3...
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Page 6: Chapter I Safety Instructions
IDX-OM-W010 Air Dryer i Safety Instructions Safety Instructions Before use, read and comprehend important cautionary notification well on this operattion manual. Warning: Before Using Air Dryer In this chapter, the stated contents are especially about safety way to use the product. for customer. An Air Dryer is installed on the downstream of the air compressor to remove moisture. - Page 7 IDX-OM-W010 Air Dryer i Safety Instructions Warning Statements with the “Danger” sign explain about possibilities that can result in serious injury or loss of life if someone handle wrong ly during operation or maintenance and did not follow the procedure to avoid danger. Caution Statements with the “Danger”...
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Page 8: I-2 Danger Classifications / Position Of Danger Warning Label
IDX-OM-W010 Air Dryer i Safety Instructions i-2 Danger Classifications / Position of Danger Warning Label To protect operator’s sefety, we group danger into some types uniquely and attached labels indicating those types. Comfirm the contents of the danger types and positions of the labels before operation. Warning No one but professionals should operate an air dryer. -
Page 9: I - 2 - 2 Danger Of Electricity
IDX-OM-W010 Air Dryer i Safety Instructions i – 2 – 2 Danger of Electricity Inside of this product, there is power-supplying section with high voltage separated by the cover panel. Do not operate the product without the cover panel. No one but trained qualified person should operate or inspect in the power transmission sections. -
Page 10: I - 2 - 6 Positions Of Danger Warning Label
IDX-OM-W010 Air Dryer i Safety Instructions i – 2 – 6 Positions of Danger Warning Label Warning Read with caution and pay attention to the notations of danger warning labels. Do not remove or rub danger warning labels. Confirm the positions of danger warning labels. WARNING 警告... -
Page 11: I - 2 - 7 Danger Of Refrigerant
IDX-OM-W010 Air Dryer i Safety Instructions i – 2 – 7 Danger of Refrigerant Caution This product uses Fluorocarbon (HFC) as a refrigerant. This product is specified by “Class 1 Fluorocarbon Collection and Destruction Law in Japan.” It is strictly forbitten to emit Fluorocarbon to the atmosphere. Before you repair this product, you should collect the refrigerant with “Refrigerant collector.”... -
Page 12: I - 2 - 8 Cautions About Usage
IDX-OM-W010 Air Dryer i Safety Instructions i – 2 – 8 Cautions about Usage Warning Read with caution and pay attention to the notations on danger warning labels. Do not remove or rub danger warning labels. Cimfirm the positions of danger warning labels. CAUTION 注意... -
Page 13: I-3 Disposal
IDX-OM-W010 Air Dryer i Safety Instructions Disposal refrigerat oil enclosed in the When you dispose of the product, you shoud collect the refrigerant and the refrigerant circuit. Caurion A sort of Fluorocarbon (HFC) is used for this product as refrigerant. This product is specified by “Class1 Fluorocarbon Collection Destruction Law in Japan.”... -
Page 14: I-4 Limited Warranty And Disclaimer / Compliance Requirements
IDX-OM-W010 Air Dryer i Safety Instructions Limited warranty and Disclaimer / Compliance Requirements The product used subject to the following “Limited warranty and Disclaimer“ and “Compliance Requirements. Read and accept them before using the product. Limited warranty and Disclaimer The warranty period of the product is 1 year in service or 1.5 years after the product is delivered. Also, the product may have specified durability, running distance or replacement parts. -
Page 15: Chapter 1 Parts Name And Functions
IDX-OM-W010 Air Dryer 1 Name and Functions Parts Parts Name and Functions Parts Name and Functions Top Ventilation Grille ・IDF1E to 3E (Outlet) Hot air will be exhausted from condenser by fan. No obstacles Switch with Lamp shall be allowed to place on top (ON/OFF Switch) of it or even close the grille. - Page 16 IDX-OM-W010 Air Dryer 1 Name and Functions Parts ・IDF1E to 3E-10 (100V AC specification) Air inlet (IN) Port size: Rc3/8 Air outlet（OUT） Port size：Rc3/8 Front Rear Ventilation Grille (Inlet) Breathe in cooling air from this grille. Do not bung up with wall and so on.
- Page 17 IDX-OM-W010 Air Dryer 1 Name and Functions Parts ・IDF4E to11E Switch with Lamp (ON/OFF Switch) Right Side Ventilation The lamp is continuously ON Grille (Outlet) during normal operation. Use Waste heat will be exhausted it for ON/OFF operations. as hot air by the fan motor. Do not block with wall and so on.
- Page 18 IDX-OM-W010 Air Dryer 1 Name and Functions Parts ・IDF4E to 11E-10 (100V AC specification) Air Inlet (IN) Air Outlet (OUT) Front Screw for the Earth Connect the earth to this screw Power Cord Insert the plug to an outlet for exclusive use of 100V AC.
- Page 19 IDX-OM-W010 Air Dryer 1 Name and Functions Parts ・IDF15E1 Ventilation air outlet Hot air will be exhausted from Switch with lamp condenser by fan. No obstacles The switch to start and stop the product, shall be allowed to place on top which will light up in green during operation.
- Page 20 IDX-OM-W010 Air Dryer 1 Name and Functions Parts ・IDF15E1-10 (100V AC specification) Front Air outlet piping A port to exhaust air. Ventilation air inlet Air inlet piping Breathe in cooling air from A port to supply air. this grille. Do not bung up with wall and so on.
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Page 21: Chapter 2 Transportation / Installation
IDX-OM-W010 Air Dryer 2 Transportation / Installation Transportation / Installation Warning Use the product in the right way. During Installation, operation, maintenance, and check, you should be careful in keeping the safety of human body. Caution Transportation, installation, and maintenance including dangerous work must be done by a personnel who has enough knowledge and experience about the product and the sysytem. -
Page 22: Installation
IDX-OM-W010 Air Dryer 2 Transportation / Installation Installation 2 - 2 - 1 Location The product should not be used or stored in the circumstances as follows. Those circumstances will cause not only malfunction but also failures. Environment where the product is exposed to Locations by loading on vehicles, rainwater, moisture vapor, salty water, oil and marine vessels, and so on. -
Page 23: Air Piping
IDX-OM-W010 Air Dryer 2 Transportation / Installation 2 - 2 - 3 Air piping Connection to the inlet and outlet of compressed air should be made removable by using union and so on. Pressing the hexagonal fitting with screw wrench and so on, connect the air piping fittings to the body. ... -
Page 24: Electric Wiring
IDX-OM-W010 Air Dryer 2 Transportation / Installation 2 - 2 - 5 Electric Wiring Warning No one but qualified person should do the wiring work. ･Before wiring, you must cut the power off for safety. Do not work under any energized conditions. - Page 25 IDX-OM-W010 Air Dryer 2 Transportation / Installation Wiring procedure Remove the terminal block cover or the rear panel. Insert the cord through the membrane grommet and connect it to the terminal block (refer to the label on the terminal block).
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Page 26: Cautions About Reinstallation
IDX-OM-W010 Air Dryer 2 Transportation / Installation Cautions about Reinstallation Caution No one but someone who has enough knowledge about the product and incidental devices should reinstall in another place. And following instructions must be executed. If you move the product and reinstall it into another place after some operations (including trial running), instructions that are not only following ones but also all of those in the chapter 2 should be followed. -
Page 27: Chapter 3 Operation / Shutdown
IDX-OM-W010 Air Dryer 3 Operation / Shutdown Operation / Shutdown Caution No one but someone who has enough knowledge and experience about the product and incidental devices should operate or shut down the product. 3-1 Check points before operation Before a trial running, check following points. ... -
Page 28: Shutdown
IDX-OM-W010 Air Dryer 3 Operation / Shutdown Caution ・Avoid frequent On/Off operation, which can cause troubles. ・The auto drain used for the product has a structre that closes the valve with air pressure higher than 0.15MPa. Therefore, until the pressure increase, air will be emitted form the drain outlet at the begining of opening the IN side valve. -
Page 29: Chapter 4 Maintenance
IDX-OM-W010 Air Dryer 4 Maintenance Maintenance Daily Inspection Check following points during usual operations. If you find some problems, immediately stop the operation and refer to “Chapter 5 Troubleshooting” as soon as possible. There is no air leakage The running lamp is lighting during operation ... -
Page 30: Cleaning Of Auto Drain Strainer
IDX-OM-W010 Air Dryer 4 Maintenance 4-2-3 Cleaning of auto drain strainer Remove the dust deposited in the auto drain bowl assembly every month. Use neutral detergent for cleaning. If the degree of dirt is heavy and operating failure still continues even after cleaning, replace the product. Also, shorten cleaning interval from the next time. - Page 31 IDX-OM-W010 Air Dryer 4 Maintenance 3) Fully close the IN/OUT valves. Only open the bypass when compressed air is required during work. 4) Only the point that is necessary for work please remove a decoration panel. 5) Close the ball valve. 6) Open the bleed valve by turning it anticlockwise to Drain cock release air left in the product.
- Page 32 IDX-OM-W010 Air Dryer 4 Maintenance Auto drain product number for replacement Product number Product name Model Remarks AD37-A Bowl assembly IDF1E With bowl packing AD38-A Bowl assembly IDF2E/3E/4E With bowl packing AD48-A Bowl assembly IDF6E/8E/11E/15E1 With bowl packing Note) This product number is the product part number only for the auto drain part except the drain separator part. The drain separator part cannot be exchanged.
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Page 33: Chapter 5 Troubleshooting
IDX-OM-W010 Air Dryer 5 Troubleshooting Troubleshooting Cause and countermeasure of errors Should any problem occur, inspect the following table, and if the problem cannot be solved, shut off the power supply and then contact one of our sales offices for further instructions. Problem Probable Causes Remedy... - Page 34 IDX-OM-W010 Air Dryer 5 Troubleshooting Problem Probable Causes Remedy The evaporation The product is installed in an - Improve ventilation condition and reduce the ambient thermometer is inappropriate location. temperature as much as possible. over the green Ambient temperature is excessive. area without hot The ventilation port is obstructed by - Keep the product 600mm or more away from the...
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Page 35: Chapter 6 References
IDX-OM-W010 Air Dryer 6 References References Specifications Model IDF1E IDF2E IDF3E IDF4E IDF6E IDF8E IDF11E IDF15E1 Specification 50Hz 0.32 0.52 0.75 1.22 1.65 Air Flow Rate /min (ANR)(Note 1) 60Hz 0.12 0.235 0.37 0.57 0.82 1.32 1.82 Operating Pressure 0.7MPa Inlet Air Temperature Ambient Temperature Pressurized Dew Point... -
Page 36: Refrigerant With Gwp Reference
IDX-OM-W010 Air Dryer 6 References Refrigerant with GWP reference Note1:This product is hermetically sealed and contains fluorinated greenhouse gases. Note2:See specification table for refrigerant used in the product. IDF Series 6-2 Refrigerant with GWP reference 6 - 2... -
Page 37: Dimensions
IDX-OM-W010 Air Dryer 6 References Dimentions IDF1E / IDF2E / IDF3E Ventilation direction Compressed air inlet Switch Port size with lamp Evaporation thermometer Drain Drain check window check window Compressed air outlet Ventilation direction Port size Ventilation air inlet IDF3E-20 only Drain tube (O.D.φ10,length approx.0.8m) - Page 38 IDX-OM-W010 Air Dryer 6 References IDF15E1 Ventilation air outlet Compressed air outlet Switch with lamp Compressed ａｉｒ inlet Evaporation thermometer Drain separator Ventilation Ventilation direction direction [200VAC specification] Terminal block Drain tube (O.D.φ10, length approx.0.8m） 4x 13 φ [100VAC specification] [200VAC specification] Power cable（Length：approx.1.9m）...
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Page 39: Electrical Circuit
IDX-OM-W010 Air Dryer 6 References Electrical Circuit IDF1E/2E/3E/4E/6E/8E-10 IDF11E-10 AC100/100,110V AC100/100,110V (50/60Hz) (50/60Hz) IDF1E/2E/3E/4E/6E/8E-20 IDF11E-20 AC200/200,220V (50/60Hz) Ｃ11 DESCRIPTION SYMBOL Compressor Motor Fan Motor Overload Relay PTC Starter Switch with Lamp Pressure Switch C01 Capacitor For Running Compressor Motor Capacitor For Starting Compressor Motor Capacitor For Running FAN Motor Terminal Block Terminal Block... - Page 40 IDX-OM-W010 Air Dryer 6 References IDF15E1-10 Symbol Description Refrigerating compressor Fan motor Overload relay Switch with lamp PTC Starter Pressure switch Power supply cable Capacitor for running refrigerating compressor Capacitor for starting refrigerating compressor Capacitor for running fan motor IDF15E1-20 Symbol Description Refrigerating compressor...
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Page 41: Compressed Air And Refrigerant Circuit / Operation Principles
IDX-OM-W010 Air Dryer 6 References Compressed Air and Refrigerant Circuit / Operation Principles IDF１E Compressed Air Circuit Dorain Separator Compressed Air Outlet Compressed Air Inlet Humid hot air entering air dryer is cooled in Cooler the cooler. At this time, the condensed Dorain Outlet moisture is separated from the air by the Capillary Tube... -
Page 42: Chapter 7 Specification For Option A
IDX-OM-W010 Air Dryer 7 Specification for Option A Specification for Option A Safety instructions When handling the product, take care to the following precautions. Warning Shut off the power supply when removing the panel for maintenance work, etc. The product has a fan(s) and could cause serious danger to operators. -
Page 43: Compressed Air And Refrigerant Circuit / Operation Principles
IDX-OM-W010 Air Dryer 7 Specification for Option A Compressed Air and Refrigerant Circuit / Operation Principles Air Outlet Air Inlet IDF1E ～ 3E Cooler Drain Separator Drain Outlet Capillary Tube Capacity Control Valve Pressure Switch Condensor Fan Motor Compressor Evaporation Thernareter Heat Exchanger Air Inlet IDF4E ～... -
Page 44: Chapter 8 Specification For Option C
IDX-OM-W010 Air Dryer 8 Specification for Option C Specification for Option C Specifications The surface of copper tube is painted with a special epoxy resin for the rust proofing. The parts covered with aluminum fins and insulations are not painted. Precautions for the installation and handling of the product 1) The surface of cooper tube is painted with a special epoxy to improve the rust proof effect from corrosive gas, but it is not perfect rust proof. -
Page 45: Chapter 9 Specification For Option K
IDX-OM-W010 Air Dryer 9 Specification for Option K Specification for Option K For IDF6E/8E/11E/15E1 Safety instructions When handling the product, take care to the following precautions. Warning - Do not remove the auto drain with the air pressure remaining internally. If the compressed air is left in the product, when some part is loosened, it may cause sudden lurching or other unexpected accidents. - Page 46 IDX-OM-W010 Air Dryer 9 Specification for Option K Auto drain product number for replacement Product number Product name Remarks Bowl assembly ― IDF-S1926 thermal insulator AD48-8-A-X2112 Bowl assembly With bowl packing This bowl assembly product number only applies for products manufactured after March 2019. Old and new product numbers are not interchangeable.
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Page 47: Chapter 10 Specification For Option L
IDX-OM-W010 Air Dryer 10 Specification for Option L Specification for Option L For IDF4E/6E/8E/11E/15E1 10-1 Safety instructions When handling the product, take care to the following precautions. Warning - Do not remove the auto drain with the air pressure remaining internally. If the compressed air is left in the product, when some part is loosened, it may cause sudden lurching or other unexpected accidents. -
Page 48: Installation Of Heavy Duty Auto Drain
IDX-OM-W010 Air Dryer 10 Specification for Option L 10-3 Installation of heavy duty auto drain 1) Hold the hexagon-head part (width across flats: 32) at port Rc1/2 of the air dryer with spanner. Then install nipple, ball valve (width across flats: 25). Note 1) Put up the seal tape or the sealant to the nipple. -
Page 49: Chapter 11 Specification For Option M
IDX-OM-W010 Air Dryer 11 Specification for Option M Specification for Option M For IDF4E/6E/8E/11E/15E1 11-1 Safety instructions When handling the product, take care to the following precautions. Warning - Do not remove the auto drain with the air pressure remaining internally. If the compressed air is left in the product, when some part is loosened, it may cause sudden lurching or other unexpected accidents. -
Page 50: Specifications
IDX-OM-W010 Air Dryer 11 Specification for Option M 11-2 Specifications The float type auto drain used in the standard air dryer is replaced with a motor type auto drain (ADM200). The customer is required to mount the auto drain to the air dryer. Model IDF4E/6E/8E/11E/15E1-10-M IDF4E/6E/8E/11E/15E1-20-M Items... -
Page 51: Installation Of Motor Type Auto Drain
IDX-OM-W010 Air Dryer 11 Specification for Option M 11-3 Installation of motor type auto drain 1) Hold the hexagon-head part at port Rc1/2 of the air dryer with spanner. Then install nipple, ball valve (width across flats: 25). Note 1) Put up the seal tape or the sealant to the nipple. Torque R1/2: 28 to 30Nm 2) Hold the ball valve with the spanner. -
Page 52: Chapter 12 Specification For Option R
IDX-OM-W010 Air Dryer 12 Specification for Option R Specification for Option R For IDF4E/6E/8E/11E/15E1 12-1 Safety instructions When handling the product, take care to the following precautions. Warning Only qualified persons are allowed to wire the product. - Before wiring, be sure to shut off the power supply. Never perform wiring work while the product is energized. -
Page 53: Power Supply Connection Procedure
IDX-OM-W010 Air Dryer 12 Specification for Option R 12-3 Power supply connection procedure 1) Take off the rear panel. 2) Insert the power cable prepared by the customer into the power code fixture and bring the power cable near the terminal base through the base hole. 3) Connect the power cable to the terminal of the GFCI. -
Page 54: Cautions For Handling The Gfci
IDX-OM-W010 Air Dryer 12 Specification for Option R 12-4 Cautions for handling the GFCI 1) When the breaker is tripped, cut off the power supply and contact the nearest sales distributor or SMC sales. - With the Ground fault display button (white) released → Current leakage - With the Ground fault display button (white) pressed →... -
Page 55: Chapter 13 Specification For Option S
IDX-OM-W010 Air Dryer 13 Specification for Option S Specification for Option S For IDF1E~15E1-10 13-1 Safety instructions When handling the product, take care to the following precautions. Warning Only qualified persons are allowed to wire the product. - Before wiring, be sure to shut off the power supply. Never perform wiring work while the product is energized. -
Page 56: Power Supply Connection Procedure
IDX-OM-W010 Air Dryer 13 Specification for Option S IDF4E/6E/8E/11E/15E Rear panel You can see the terminal block when you remove this cover. Connect the power cable through the membrane grommet. N PE （ ） To the user’s machine Terminal connecting screw: M3 Crimped terminal width: 6.5mm or less Applicable electric wire: 1.25mm2 or more Rubber grommet... -
Page 57: Chapter 14 Specification For Option T
IDX-OM-W010 Air Dryer 14 Specification for Option T Specification for Option T 14-1 Safety instructions When handling the product, take care to the following precautions. Warning Only qualified persons are allowed to wire the product. - Before wiring, be sure to shut off the power supply. Never perform wiring work while the product is energized. -
Page 58: How To Connect The Power And Signal Cable
IDX-OM-W010 Air Dryer 14 Specification for Option T 14-4 How to connect the power and signal cable Front Rear panel You can see the terminal block when you remove this cover. 1 2 3 L,N:Power supply Failure PE:Ground Operation To the user’s machine Terminal connecting screw: M3 Crimped terminal width: 6.5mm or less Applicable electric wire: 1.25mm... -
Page 59: Electric Circuit
IDX-OM-W010 Air Dryer 14 Specification for Option T 14-6 Electric circuit IDF4/6/8E-10-T IDF4/6/8E-20-T AC100/100,110V AC200/200,220V RUNNING ALARM (50/60Hz) RUNNING ALARM (50/60Hz) IDF11E-10-T IDF11E-20-T AC200/200,220V AC100/100,110V RUNNING ALARM RUNNING ALARM (50/60Hz) (50/60Hz) IDF Series 14-6 Electric circuit 14- 3... - Page 60 IDX-OM-W010 Air Dryer 14 Specification for Option T IDF15E1-10-T IDF15E1-20-T Operation Operation Failure Failure Symbol Description Symbol Description Refrigerating compressor Terminal block Fan motor Capacitor for running refrigerating compressor Overload relay Capacitor for starting refrigerating compressor Switch with lamp Capacitor for running fan motor PTC Starter Time delay relay Pressure switch...
- Page 61 IDX-OM-W010 Air Dryer 15 Service Record Service Record 15-1 Service Record It is recommended to k eep a maintenance/s ervice record . Parts No. Description Maintenance/Service Work Description Date IDF Series 15-1 Service Record 15 - 1...
- Page 62 Revision Revision C ：Nov.2021 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 URL https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...
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